TSI Alnor 8375, 8710 Operating Manual

ENERGY AND COMFORT
Ventilation Testing/Balancing
Model 8710
Model 8375 ACCUBALANCE® Modular Air Balancing Tool
ALC
TM
Micromanometer
and
Model 8375 A
CCUBALANCE
®
Modular Air Balancing Tool
Operation and Service Manual
1980525, Revision E
June 2009
Model 8710 DP-CALC Micromanometer
LIMITATION OF WARRANTY AND LIABILITY
Copyright©
TSI Incorporated / 2005–2009 / All rights reserved.
Address
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
Fax No.
(651) 490-3824
LIMITATION OF WARRANTY AND LIABILITY (effective July 2000) Seller warrants the goods sold hereunder, under normal use and service as described in the operator's
manual, shall be free from defects in workmanship and material for twenty-four (24) months, or the length of time specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when
indicated in specifications, are warranted for 90 days from the date of shipment.
b. Parts repaired or replaced as a result of repair services are warranted to be free from defects in
workmanship and material, under normal use, for 90 days from the date of shipment.
c. Seller does not provide any warranty on finished goods manufactured by others or on any fuses,
batteries or other consumable materials. Only the original manufacturer's warranty applies.
d. Unless specifically authorized in a separate writing by Seller, Seller makes no warranty with respect
to, and shall have no liability in connection with, goods which are incorporated into other products or equipment, or which are modified by any person other than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO
OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY, which contains the complete and exclusive limited warranty of Seller. This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.
Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers, our service policy is designed to give prompt attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call Customer Service at (651) 490-2811 or (800) 874-2811.
Trademarks
TSI, TSI logo, DP-C
TM
ALC
and ACCUBALANCE® are trademarks of TSI Incorporated.
CONTENTS
About This Manual.....................................................................................................................iii
Caution....................................................................................................................................iii
Formatting and Typography ....................................................................................................iii
Technical Assistance—Help! ..................................................................................................iii
Chapter 1. Introduction .............................................................................................................1
Instrument Description ............................................................................................................ 1
Micromanometer ...............................................................................................................2
Micromanometer ..................................................................................................................... 3
Standard Tools........................................................................................................................ 3
Pitot Tube..........................................................................................................................3
Static Pressure Probe .......................................................................................................3
Optional Tools......................................................................................................................... 3
Capture Hoods .................................................................................................................. 3
Velocity Matrix...................................................................................................................3
Air Flow Probe................................................................................................................... 3
Temperature Probe ........................................................................................................... 3
Temperature/Humidity Probe ............................................................................................3
Chapter 2. Unpacking and Setting Up...................................................................................... 5
Unpacking ............................................................................................................................... 5
Preparing the Instrument for Use ............................................................................................ 6
Power the Micromanometer with the AC Adapter ............................................................. 6
Power the Micromanometer with Batteries........................................................................ 6
Connecting the Pitot Tube to the Micromanometer................................................................. 8
Connecting the Static Pressure Port to the Micromanometer ................................................. 8
Attaching the Micromanometer to the Capture Hood Base..................................................... 9
Connecting the Velocity Matrix to the Micromanometer.................................................... 9
Connecting the Air Flow Probe to the Micromanometer .......................................................10
Connecting the Temperature Probe or Temperature and Humidity Probe to the
Micromanometer .............................................................................................................
Chapter 3. Getting Started ......................................................................................................13
Keypad Operation ................................................................................................................. 13
Common Terms ....................................................................................................................14
Sample ............................................................................................................................ 14
Logging Interval............................................................................................................... 14
Test ID............................................................................................................................. 14
Step-By-Step Example Operation ......................................................................................... 15
Chapter 4. How To ...................................................................................................................17
Select a Tool ......................................................................................................................... 17
Set the Time and Date .......................................................................................................... 19
Change the Currently Selected Test ID ................................................................................19
Recall Sample Data .............................................................................................................. 19
Delete Sample Data .............................................................................................................. 20
Delete all Sample Data ...................................................................................................20
Delete the Samples Stored in a Single Test ID...............................................................20
Delete a Single Sample................................................................................................... 20
10
i
Select/Set a K-factor for a Tool............................................................................................. 21
View/Set Standard Pressure and Temperature ....................................................................21
Set Units of Measure for Temperature, Pressure, Velocity/Flow and Humidity .................... 23
Select the RS232 Output Device (Computer or Printer) .......................................................23
Set the Baud Rate................................................................................................................. 24
Set the Format for Date and Decimal.................................................................................... 24
Set Display Mode for Running Average or Single.................................................................25
Select Discrete or Continuous Logging................................................................................. 25
Turn Back Pressure Compensation On and Off.................................................................... 25
Take Back Pressure Compensated Hood Readings............................................................. 26
Set Deadband On and Off.....................................................................................................26
Calibrate the Micromanometer (User Calibration)................................................................. 27
Select User Calibration or Factory Calibration ...................................................................... 27
Connect and Download Data to an Optional Printer ............................................................. 28
Connect and Download Data to a Computer ..................................................................29
Data Acquisition (Polling)...................................................................................................... 29
Chapter 5. Changing Flow Hoods ...........................................................................................31
Flow Hood Parts Identification ..............................................................................................31
Hood Assembly..................................................................................................................... 31
Alternate Hood Installation .............................................................................................. 32
Direct Inflow Measurement Hood for Biological Safety Cabinets.................................... 37
Chapter 6. Flow Measurements Using the Capture Hood ..................................................... 43
Non-Backpressure Compensated Measurements ................................................................ 43
Single Measurements ...........................................................................................................43
Running Average Measurements.......................................................................................... 44
Backpressure Compensated Measurements ........................................................................ 44
Error Display ......................................................................................................................... 45
Chapter 7. Maintenance and Troubleshooting...................................................................... 47
Fabric Hood...........................................................................................................................47
Micromanometer ................................................................................................................... 47
Velocity Matrix Manifold ........................................................................................................ 47
Cases .............................................................................................................................. 48
Calibration............................................................................................................................. 48
Error Code....................................................................................................................... 49
Appendix A. Back Pressure ..................................................................................................... 53
Verifying Flow Measurements...............................................................................................53
Appendix B. Actual vs. Standard Air Velocity and Flow Measurements ............................ 55
ii

About This Manual

This manual explains how to set up, operate, and maintain the TSI® Model 8710 DP-CALC Micromanometer and Model 8375 A
CCUBALANCE
®
Module Air Balancing Tool. Read it thoroughly
before using the instrument.

Caution

CAUTION
W
HILE USING THE ACCUBALANCE® AIR BALANCING INSTRUMENT TO TEST AIR
FLOW IN DUCTS
, POLLEN, MOLD, FUNGUS, OR OTHER AIRBORNE CONTAMINANTS. IF YOU
DUST ARE OR MAY BE SENSITIVE TO DUST AIRBORNE CONTAMINANTS RESPIRATOR WHILE EMPLOYING THE INSTRUMENT
, YOU MAY COME INTO CONTACT WITH OR BE EXPOSED TO
, POLLEN, MOLD, FUNGUS, OR OTHER
, ALWAYS USE AN APPROPRIATE MASK OR
ACCUBALANCE
®
AIR BALANCING
.

Formatting and Typography

Step-by-step instructions are numbered in boldface type: 1, 2, 3, etc., set flush-left against the
margin.
References to keys on the micromanometer and the instrument's displayed readout are represented by
a typeface called Arial. In addition to the different typeface, displayed messages appear in quotes.
When reference is made to other sections of the manual, the section title is italicized.

Technical Assistance—Help!

For technical assistance or questions about the instrument of this manual, or if the Model 8710 Micromanometer or Model 8375 A
CCUBALANCE
recalibration, call Technical Support at (651) 490-2811 or (800) 874-2811. Product application notes are available to provide more information on the product. These application notes, as well as other related material, can be obtained by visiting the TSI web site at Service.
®
Modular Air Balancing Tool needs repair or
http://www.tsi.com or by calling Customer
iii

Chapter 1. Introduction

The Model 8710 DP-CALC™ Micromanometer is a lightweight and easy-to-use instrument packaged with a variety of accessories for measuring pressure, temperature, humidity, air velocity, and air volume. Features of the micromanometer include:
Single-function keys for ease of use
Auto-zero for pressure measurements and auto-density correction
User-selectable English and metric units
Conversions between actual and standard flow
Discrete or continuous display and data logging capabilities
Output port for downloading to a printer or a PC
Powered by AC adapter or batteries (rechargeable NiMH or alkaline)
Full field calibration
The Micromanometer is designed for:
Test and balance professionals
Mechanical contractors
Industrial hygienists
Plant engineers and facilities maintenance personnel
Applications include:
Test, balance, or commission HVAC systems
Test clean rooms and biological safety cabinets
Measure fume hood or filter face velocity
Measure pressure, temperature, relative humidity, air velocity, or air flow

Instrument Description

The basic Model 8710 includes a micromanometer, carrying case, 18 in. (46 cm) pitot tube, (2) static
®
pressure probes, (2) 8 ft (2.4 m) Norprene downloading software and RS232 interface cable, neck strap, internal NiMH battery charger, (4) AA NiMH batteries, AC adapter, and NIST traceable certificate.
The Model 8375 A
CCUBALANCE® balancing tool adds a 2 ft × 2 ft (610 mm × 610 mm) capture hood kit,
base, and wheeled carrying case. A variety of optional tools (see below) are also available to meet your measurement needs.
The following paragraphs provide brief descriptions of the micromanometer and the various standard and optional tools for use with the micromanometer. Refer to Chapters on using the micromanometer and taking measurements with various sensors and probes.
®
Norprene is a registered trademark of Norton Performance Plastics, Akron, Ohio, USA.
tubing, user manual, LogDat™ for Windows® data
3 and 4 for more detailed information
1
A
A
CAUTION
W
HILE USING THE ACCUBALANCE® AIR BALANCING INSTRUMENT TO TEST AIR
FLOW IN DUCTS
, POLLEN, MOLD, FUNGUS, OR OTHER AIRBORNE CONTAMINANTS. IF YOU
DUST ARE OR MAY BE SENSITIVE TO DUST AIRBORNE CONTAMINANTS RESPIRATOR WHILE EMPLOYING THE INSTRUMENT
, YOU MAY COME INTO CONTACT WITH OR BE EXPOSED TO
, POLLEN, MOLD, FUNGUS, OR OTHER
, ALWAYS USE AN APPROPRIATE MASK OR
.

Micromanometer

Figures 1 and 2 show the features of the micromanometer.
Keypad
ACCUBALANCE
®
AIR BALANCING
Display
C Adapter
Connection
RS232 Port
For Future Use
Headphone Connection
Probe Connector
Figure 1: Features of the Model 8710 DP-CALC™ Micromanometer, Front View
irflow
Inlets
Battery Compartment
Figure 2: Features of the Model 8710 DP-CALC™ Micromanometer, Back View
2 Model 8710 DP-CALCTM Micromanometer and Model 8375 ACCUBALANCE® Air Balancing Tool

Micromanometer

The micromanometer is a multifunction instrument useful in obtaining air velocity, air flow, absolute and differential pressure, temperature, and humidity measurements when used with the tools listed below. The lightweight micromanometer incorporates auto-zeroing for high-accuracy, low-end pressure measurements.

Standard Tools

This section gives a brief description of standard tools for the micromanometer.

Pitot Tube

The pitot tube is primarily used to obtain air velocity, air volume, and velocity pressure measurements within ductwork.

Static Pressure Probe

The static pressure probe is primarily used to obtain static pressure measurements within ductwork.

Optional Tools

This section gives a brief description of optional tools for the micromanometer.

Capture Hoods

Capture hoods are primarily used to obtain volumetric air flow measurements through diffusers, registers and grilles. Capture hoods are available in a kit with one 2 ft × 2 ft (610 mm × 610 mm) fabric hood, frame, and base assembly. Alternate hood sizes are available and descriptions and part numbers can be found in
Table 2 of Chapter 2 in this manual.

Velocity Matrix

The velocity matrix is primarily used to obtain area-averaged multi-point air velocity measurements useful in laboratory hood face velocity testing, filter face velocity testing, and other applications.

Air Flow Probe

The air flow probe is primarily used to obtain single point air velocity or air volume measurements in ductwork.

Temperature Probe

The temperature probe is used to obtain temperature measurements over the range of -40 to 250°F (-40 to 121°C).

Temperature/Humidity Probe

The temperature/humidity probe is used to obtain temperature measurements over the range of 14 to 140°F (-10 to 60°C), humidity measurements over the range of 0 to 95% RH, along with calculated wet bulb temperature of 40 to 140°F (4 to 60°C) and dewpoint temperature of 5 to 120°F (-15 to 49°C).
Chapter 1: Introduction 3

Chapter 2. Unpacking and Setting Up

This chapter describes unpacking and setting up (preparing) the micromanometer for use. Figure 3 shows a picture of the Model 8710 with a velocity matrix measuring the face velocity on a laboratory hood.
Figure 3: Model 8710 with Velocity Matrix

Unpacking

As you unpack the instrument and accessories, check the components against your packing list. If any parts are missing or damaged, notify us immediately. Tables 1 and 2 list available standard and optional components.
Table 1: List of Standard and Optional Components
Item Part No./Model No.
TSI Model 8710 DP-CALC Micromanometer 8710-XXX TSI Model 8375 ACCUBALANCE® Modular Air Balancing Tool with North American AC Adapter TSI Model 8375 A
CCUBALANCE
®
Modular Air Balancing Tool with multi­Country AC Adapter Carrying case 1319378
Carrying case, wheeled hood kit, Model 8375 1319379 AA-size NiMH battery, four required 1208048 Operation and Service Manual 1980495 Velocity Matrix Add On Kit 801090 Air Flow Probe 800187 Printer, Serial (U.S.A. and Canada) Contact TSI 12 in. (30 cm) Pitot Probe 634634000 18 in. (46 cm) Pitot Probe 634634001 24 in. (61 cm) Pitot Probe 634634002 36 in. (91 cm) Pitot Probe 634634003 60 in. (152 cm) Pitot Probe 634634005 Temperature Probe 800218 Temperature and Humidity Probe 800219 Battery Charger, includes 4 NiMH batteries 801093
8375
8375M
5
Item Part No./Model No.
Capture Hood upgrade kit for 8710 DP-CALC micromanometer includes: 2 ft ×
801179 2 ft hood fabric, frame, poles, base, wheeled carrying case AC Adapter (USA) 8710-USA AC Adapter (EU) 8710-EUA AC Adapter (UK) 8710-UKA AC Adapter (AU) 8710-AUA
Table 2: List of Optional Hood Components
Item Part No.
1 ft × 4 ft (305 mm × 1220 mm) fabric hood and frame kit 1 ft × 4 ft (305 mm × 1220 mm) and 2 ft × 4 ft (610 mm × 1220 mm) fabric hood
801200
801206 and frame kit 2 ft × 4 ft (610 mm × 1220 mm) fabric hood and frame kit 1 ft × 5 ft (305 mm × 1525 mm) fabric hood and frame kit 1 ft × 5 ft (305 mm × 1525 mm) and 3 ft × 3 ft (915 mm × 915 mm) fabric hood
801201
801202
801207 and frame kit 3 ft × 3 ft (915 mm × 915 mm) fabric hood and frame kit 8 in. × 21 in. (203 mm × 533 mm) BSC fabric hood, frame, poles, and stand kit 10 in. × 21 in. (254 mm × 533 mm) BSC fabric hood, frame, poles, and stand kit
801203
801204
801205
Please complete the registration card included with this product and mail it promptly. The card allows us to inform you of product updates. If you prefer, register through the TSI web site.

Preparing the Instrument for Use

Before you can use the micromanometer, you must decide on a power source.

Power the Micromanometer with the AC Adapter

When the AC adapter is plugged into the micromanometer, the unit automatically turns on, runs a brief diagnostic check, and briefly lights all segments of the display. It then displays the type of batteries the unit is set to use (alkaline or rechargeable NiMH) and turns itself OFF.
Whenever the AC adapter is plugged into the micromanometer, the rechargeable batteries are recharged. (Assuming you are using rechargeable batteries and the switch inside the battery compartment is set to NiMH. See below.)

Power the Micromanometer with Batteries

When not using the AC adapter, the micromanometer requires four AA-size batteries to operate. These can be either alkaline batteries or rechargeable NiMH batteries. For your convenience, four NiMH batteries are included with the micromanometer.
To select the type of batteries you are using:
1. Turn the unit off and locate the battery cover on the back of the micromanometer (see Figure 4).
6 Model 8710 DP-CALCTM Micromanometer and Model 8375 ACCUBALANCE® Air Balancing Tool
Figure 4: Battery Cover Removal
2.
Press down on the compartment cover and slide it down. (The cover slides off.)
3. Remove the battery holder by pulling up on the bottom (to loosen it) and then pulling the battery
holder free.
4. Refer to Figure 5 and set the battery selection switch to indicate the type of batteries you are using.
Battery Selection Switch
Figure 5: Location of Battery Type Selector Switch
5. Reinstall the battery holder and replace the battery compartment cover.
To install replacement batteries:
1. Turn the unit off and locate the battery cover on the back of the micromanometer (see Figure 4).
2. Press down on the compartment cover and slide it down. (The cover slides off.)
3. Remove the battery holder by pulling up on the bottom (to loosen it) and then remove the battery
holder.
Chapter 2: Unpacking and Setting Up 7
4. Remove the old batteries and replace with fresh batteries (alkaline or rechargeable NiMH). Make
certain batteries are correctly oriented.
5. Verify the battery selection switch is correctly set (see Figure 5).
6. Reinstall the battery holder and replace the compartment cover.
Note: Make sure the battery holder is oriented so that its terminals make contact with the spring
contacts in the battery compartment.
If fresh, new alkaline batteries are used, the battery indicator will show 4 bars when first turned on. With NiMH batteries, the indicator may show a lower value even when they are fully charged.
Notes: The percent power remaining will not be accurate for NiMH batteries because their voltage
does not decrease linearly with power use.
Due to the danger of battery leakage, remove batteries from the battery compartment before storage. Never mix battery types.
The NiMH batteries should only be charged at room temperature. Starting with batteries that are too cold or too warm can cause the charge cycle to stop early.

Connecting the Pitot Tube to the Micromanometer

The static pressure port (-) on the pitot tube will be connected to the negative pressure (-) port on the micromanometer, and the total pressure port (+) on the pitot tube will be connected to the positive (+) port on the micromanometer (see
Total Pressure Port (+)
Figure 6).
Static Pressure Port (–)
Figure 6: Pitot Tube

Connecting the Static Pressure Port to the Micromanometer

The static pressure port on the static pressure probe will be connected to the (+) port on the micromanometer. The (-) port on the micromanometer will be open to atmosphere (see
Figure 7).
8 Model 8710 DP-CALCTM Micromanometer and Model 8375 ACCUBALANCE® Air Balancing Tool
Magnet
Static Pressure Port
Figure 7: Static Pressure Probe

Attaching the Micromanometer to the Capture Hood Base

1. Tilt the meter forward and align the tabs in the base of the meter with the two matching slots in the
bottom of the recessed area at the front of the base (see
2. When the tabs are engaged in the slots, press firmly on the face of the meter above the display until
the tab in the top center of the meter “clicks” into the bent metal retaining clip in the base.
Figure 8).
3. Attach the temperature cable and the back pressure flap switch cable to the right side of the meter.
4. To remove the meter from the base, first disconnect the temperature cable and the back pressure flap
switch cable, then press upward on the metal retaining clip to release the meter from the base.
Figure 8: Attaching the Meter to the Capture Hood Base

Connecting the Velocity Matrix to the Micromanometer

The positive port (+) is located on the side of the Velocity Matrix that is opposite the handle assembly. The positive port (+) on the Velocity Matrix will be connected to the (+) port on the micromanometer, and the negative port (-) on the Velocity Matrix is connected to the (-) port on the micromanometer.
Chapter 2: Unpacking and Setting Up 9
Standoffs can be screwed together to make different lengths and are used to maintain a fixed and level orientation away from a filter. The standoffs are attached to the positive (+) side of the velocity matrix.
The handle assembly is attached to the downstream or negative (-) side in the center of the velocity matrix
Figure 9).
(see
Standoffs Positive Port (+)
Negative Port (–)
Handle
Figure 9: Velocity Matrix

Connecting the Air Flow Probe to the Micromanometer

The static pressure port (-) on the Air Flow Probe will be connected to the negative pressure (-) port on the micromanometer, and the total pressure port (+) on the Air Flow Probe will be connected to the positive (+) port on the micromanometer (see
Figure 10).
Note: Observe the arrow indicator on the Air Flow Probe when taking air velocity or air volume
measurements.
Total Pressure Port (+)
Static Pressure Port (–)
Figure 10: Air Flow Probe

Connecting the Temperature Probe or Temperature and Humidity Probe to the Micromanometer

The Temperature probe and Temperature/Humidity probe attach to the 8-pin connector located on the right hand side of the micromanometer. When connecting the probe to the meter, the dimple on the connector must be aligned to fit the receptacle indentation on the meter (see
Figure 11).
10 Model 8710 DP-CALCTM Micromanometer and Model 8375 ACCUBALANCE® Air Balancing Tool
Figure 11: Connector for the Temperature Probe or Temperature/Humidity Probe
Chapter 2: Unpacking and Setting Up 11
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