Trynex Sweepex SWB-400 Owner's Manual
Owner’s Manual
This Manual Must Be Read Before Operating The Equipment
Madison Heights, Michigan 48071
877-SWEEPEX
www.sweepexproducts.com
© TrynEx International 2013
(REV A) F51231A
SWB-400
Serial No. R40-0913830001 and higher
CUSTOMER COPY
1
Table of Contents
Introduction .................................................................................................................................................................................................... 3
Safety ..........................................................................................................................................................................................................4-5
Operating Instructions ................................................................................................................................................................................6-18
Component Vocabulary ......................................................................................................................................................................... 6
General Safety ...................................................................................................................................................................................... 7
Operating in Winter ............................................................................................................................................................................... 7
Operator Controls...............................................................................................................................................................................8-9
Starting/Stopping Motor ...................................................................................................................................................................... 10
Adjusting Handlebar Height ................................................................................................................................................................. 11
Transport ............................................................................................................................................................................................ 12
Adjusting Brush Pressure .................................................................................................................................................................... 13
Adjusting Discharge Direction ............................................................................................................................................................. 14
Debris Collector Box (Optional Accessory) ........................................................................................................................................... 15
Leaf Collector (Optional Accessory) ..................................................................................................................................................... 16
Debris Shield (Optional Accessory) ...................................................................................................................................................... 17
Plow Blade (Optional Accessory) ......................................................................................................................................................... 18
Maintenance Instructions .........................................................................................................................................................................19-22
Tire Pressure ......................................................................................................................................................................................19
Oil and Gas ......................................................................................................................................................................................... 19
Adjusting Control Cables ..................................................................................................................................................................... 20
Replacing/Changing Brushes .............................................................................................................................................................. 21
Maintenance Plan ............................................................................................................................................................................... 22
Cleaning ............................................................................................................................................................................................. 22
Troubleshooting ............................................................................................................................................................................................ 23
Notes .......................................................................................................................................................................................................24-27
Have a question or need assistance?
SweepEx Customer Care
877-SWEEPEX
or (248) 586-3500
Monday trough Friday 8:00 AM to 4:30 PM EST
Fax: (248) 691-8378
E-mail: customercare@trynexfactory.com
Website: www.sweepexproducts.com
2 © TrynEx International 2013 (REV A) F51231A
Introduction
This operating manual is intended to help you to get to know the SWB-400 and how to operate it safely, correctly and economically. If you
observe these instructions, you will prevent hazards, reduce repair costs and breakdown times, and increase the reliability and service life of
the machine.
This manual must be read and used in conformity to existing workplace regulations. The manual must be made available where the machine
is being used.
The manual must be read and used by every person who will be working with or on the machine, such as for
• Operation (including preparation, repair during operation, & clean-up)
• Repairs (maintenance, inspection, overhaul), and/or
• Transport.
All established technical regulations for safety and proper working practice must be observed in addition to this manual and any applicable
regulations for the prevention of accidents. Should you lose your Owner’s Manual or would like extra copies, they can be purchased at your
SweepEx dealer.
THIS SIGN SHOULD ALERT YOU:
This Safety Alert Symbol is used to pinpoint characteristics that, if not carefully followed, can create a safety
hazard. When you see this symbol in this manual or on the machine itself, be alert! Your personal safety and
the safety of others is involved.
Dened below are the Safety Alert Messages.
DANGER
Information that, if not carefully followed, can cause death.
WARNING
Information that, if not carefully followed, can cause serious personal injury or death.
CAUTION
Information that, if not carefully followed, can cause minor injury or damage to equipment.
IMPORTANT
This symbol is used to call out information that is important to follow carefully.
IMPORTANT EQUIPMENT INFORMATION
Record important machine information here for quick reference. This information can be found on the serial number plate located at the back
of the machine on the wheel drive enclosure.
Model _______________________________________
Serial # _______________________________________
Engine Model ________________________________
Engine Serial # ________________________________
Example
TrynEx International LLC
531 Ajax Drive
Engine: Honda GXV160
HP: 5.5
Weight: 205 lbs Manuf. 2013
Madison Heights MI 48071
USA
Date Purchased ________________________________
Dealer where purchased
Model: SWB-400
Serial No. R40-0913830001
_______________________________________________
See separate Warranty Information Card for your warranty coverage.
Note: Some of the photos in this manual show the SWB-400 with optional accessories or brush kits.
3© TrynEx International 2013 (REV A) F51231A
Safety
This page contains safety information to highlight safety hazards and precautions involved with operating your SWB-400. This page must be
read and understood by all personnel who have any part with the assembly, use and care of this machine.
Your SWB-400 is manufactured to state-of-the-art technical regulations. Despite this, it is possible that
operation will result in danger to life and limb for the operator or third parties, impairments to the machine
and other physical assets, if care is not exercised.
The machine is intended exclusively for use for brushing operations in property maintenance and snow
clearance. Examples of intended use are: snow clearing; sidewalk, driveway & parking lot cleaning (with
multi-purpose brushes); spring debris clean-up; dethatching; clearing debris from articial turf; and leaf
clean-up (with Multi-Purpose brushes). Any operation over and above these uses will be considered as a
non-intended use. SweepEx will not be held liable for any resulting damages. The operator alone is responsible for any risk. Intended Use also includes observance of the Owner’s Manual and keeping to all service
and maintenance procedures.
Always keep the Owner’s Manual available at the machine’s place of work. In addition to this Owner’s
Manual, furnish all users with information regarding legal or other important regulations regarding accident
prevention. These duties can include handling hazardous materials; wearing personal safety equipment; and
trafc regulations. You should supplement this Owner’s Manual with instructions covering information related
to use of powered machinery; and operating equipment near people, other machines and trafc.
Do not smoke or have any open ame near the machine. Gasoline vapors could explode.
Only use the machine in perfect condition and according to applicable regulations. Be aware of your surroundings and alert to what you are doing to reduce hazards. You should always repair faults which could
inuence the safety of the machine.
Personnel operating the machine must read the Owner’s Manual before using – especially all safety information. This includes people who occasionally work on or operate the machine such as for service and
transport. A clear understanding of how to operate the machine will reduce dangers involved with operating
powered equipment.
You must check that personnel operating the machine are paying attention to safety and hazards and under
observance of this Owner’s Manual. Operating personnel may not have long hair, or wear loose clothing or
jewelry, including rings – these items can catch and be pulled in by moving parts.
Keep all safety and hazard information for the machine complete and in readable condition. If the machine is
altered with regard to its safety or changes its operational behavior, stop operation immediately and report
the malfunction to the responsible department or person.
The SWB-400 may only be operated with brushes approved by SweepEx.
Do not carry out any alteration, addition or rebuilding to the machine which could inuence its safe opera-
tion. This especially applies to addition and alteration to safety devices and machine controls, and to welding
work on load-bearing components.
Personal protection equipment must be worn to prevent accidental injury. Observe all safety and hazard
information for the machine.
Rotating brushes cause ying debris, wear safety glasses with side protection.
Wear high-visibility clothing, especially when working around other machines, people and vehicles.
Be aware of and avoid pinch points when assembling and operating. Pinch points can exist around levers
and when putting two parts together (during assembly).
Use barriers and trafc cones when working in areas of pedestrian and vehicle trafc to keep everything at a
safe distance.
Use genuine SweepEx parts for replacement. These meet the specic technical requirements. Observe all
deadlines indicated in the Owner’s Manual for maintenance checks and service
Suitable and adequate mechanic’s equipment is required for performing maintenance and service proce-
dures.
The SWB-400 is powered by gasoline. Know the location of re extinguishers and observe re safety proce-
dures.
See additional Safety Information at the beginning of Operating Instructions and Maintenance Instructions
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D
A
N
G
E
R
Z
O
N
E
Safety
PERSONNEL
Work on or with the machine may only be carried out by reliable personnel. Observe statutory minimum legal ages. Only operate the machine
with trained personnel.
Clearly dene personnel responsibility for operation, service and maintenance. Ensure the machine is operated only by authorized personnel
Determine machine operator responsibilities – including road trafc regulations.
Persons in training may only operate the machine under the supervision of an experienced operator.
Work on any part of this machine must be carried out by an experienced mechanic.
Work on drive mechanisms, brakes and steering equipment may only be carried out by suitably trained persons.
DANGER ZONE
Keep all bystanders away from the machine at least 30 feet (10 meters); out of the danger zone as described in the diagram below.
Flying objects; Keep safe distance
from the machine when engine is
running.
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Operating Instructions
Adjustment
Component Vocabulary
Brush Height
Adjustment
Receiver Bar
Brush
Brush Angle
Adjustment
Engine
Handlebar
Drive Wheels
Brush
Engagement
Shift Lever
Support Wheel
Brush Speed
Adjustment
Throttle
Forward
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Reverse
Handlebar Height
Operating Instructions
General Safety / Operating in Winter
GENERAL SAFETY
Do not operate the machine in an unsafe manner! Make yourself familiar with the surroundings before starting work in a new location. The working surroundings include any obstacles in the work area or on roads,
the ground load-bearing capacity and any necessary workplace safety precautions in live trafc.
Take precautions to ensure that the machine is only operated in a safe and functional condition! Only operate the machine if all protective and safety devices are present and working!
Check the machine for externally visible damage and faults before operation! If malfunctions occur stop
the machine and secure it immediately! Repair malfunctions immediately! Only start the machine from the
operator’s position! Ensure that no one can be endangered by starting the machine before switching it on or
operating it!
Check that braking, steering, and brushing are fully functional before operation!
Before operating the machine, always check that accessories are tted correctly! Always observe applicable
trafc regulations before operating on public roads, paths or parks, and ensure that the machine is in a
condition suitable for use in trafc
Always ensure that suitable lighting is available before working in poor light or darkness! Always keep a suf-
cient distance between the machine and drop-offs, holes or slopes!
Do not permit any method of working which will affect the stability of the machine!
Never traverse across slopes; always travel up and down, not across.
Adjust the speed to suit the conditions on inclines! Change gear before the incline, not on it! Always secure
the machine against rolling away and unauthorized operation before leaving it unattended!
OPERATING IN WINTER
Check regularly that the air lter is dry. If the air lter has become wet, let it dry overnight. There is a possibility of the engine not starting due to a clogged air lter.
Spray the throttle cable with silicone spray at both ends, and the throttle linkage before operating to prevent
the cable or throttle mechanism from freezing up.
Before putting the machine away, sweep it clear of snow.
Avoid freezing the machine. Store the machine in a frost-free room.
Silicone Spray attracts dust and binds it to the machine. It is only a suitable lubricant in wintry and snowy
conditions.
Do not spray Silicone Spray on hot engine. It could cause a re. Follow the instructions on the spray can.
Remove Foam Pre-Filter.
Use SAE 5W-30 Motor Oil.
7© TrynEx International 2013 (REV A) F51231A
Operating Instructions
Brush
Operator Controls
With long sleeves, the handlebar can get stuck inside the sleeve; This could prevent the drive from disengaging and result in injury. Set the bar lower if wearing long sleeves or tightly button the sleeves.
Avoid injury and damage; Make completely sure that there are no persons or objects within the danger zone.
If the brushes are switched on and the SWB-400 is not in gear the machine can roll backwards.
The handlebar must be securely engaged at the required height.
HANDLEBAR CONTROLS
Forward
Reverse
Engagement
Brush Speed
Adjustment
Throttle
DRIVING AND SWEEPING
Sweeping and Driving can be engaged independent of each other. Having the brush engaged without the transmission engaged will cause
the machine to roll backward. The brush can be engaged and disengaged as necessary while driving.
The brush speed can be adjusted to your preference (see “Adjusting Brush Speed”). If the brush starts to leave debris behind, increase the
rotation speed (see ‘Adjusting Brush Speed’) and select a lower gear (see ‘Gear Selection’).
The SWB-400 is also equipped with a reverse gear. Come to a complete stop before engaging the reverse gear. Ensure the area behind is
clear before backing up. Do not operate brush in reverse.
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Operating Instructions
Operator Controls
SELECTING A GEAR
Come to a complete stop before changing gears.
The SWB-400 is equipped with a three-speed transmission. First Gear is the slowest setting and engaged by pushing the shift lever all the
way forward. Third Gear is the fastest setting and is engaged by pulling the lever all the way back. Second Gear is in the middle. You will feel
the lever lock into a detent and hear a “click.” The active gear is the smallest visible number on the ‘indicator’ below and to the right of the
shift lever.
See “Component Vocabulary” for location of ‘Shift Lever.’
FREEWHEEL
There is a freewheel mechanism on each wheel. The freewheel makes turning the machine easier. One or both wheels can be locked for
working on inclines and when clearing snow.
The freewheel is disabled by putting the linchpin through both wheel and axle, locking the two together.
When using the plow or using the leaf collector, locking the wheel on the windrow-side will reduce the lateral force on the handlebars.
Freewheel.
Locked.
Freewheel.
ADJUSTING BRUSH SPEED
The speed of the brushes can be increased using the lever on the left handlebar. The brush speed must only be adjusted when the brush is
switched on.
When sweeping dust, use a low brush speed.
When sweeping leaves or similar material, use a high brush speed.
When sweeping snow, use a high brush speed.
When using the Debris Collector Box, use a medium brush speed.
Remember that an increased brush speed will throw debris farther, therefore increasing the danger zone.
Locked.
Plowing.
Slower
Faster
9© TrynEx International 2013 (REV A) F51231A
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