TruXedo GM with Tracks 2007-2009 User Manual

NOTICE
2007 GM W/TRACKS DEUCE INSTALLATION SPECIAL INSTRUCTIONS
Incorrect clamping can cause damage to the vehicle. Clamp
CAUTION
!
Correct Clamping locations: Place clamps in the locations shown below. See step two for positioning the side rails correctly.
1
With side rail held in place, insert clamp horizontally between the cargo rail and bottom of bed rail. Using a socket with extension, tighten the clamps securely. If your truck has factory or aftermarket side rail protectors see detail A & B below.
ONLY where TWO layers of sheet metal are present. Do not over tighten clamps.
Place clamp at or beyond 3” from either side of the center post.
Place clamp at or beyond 16” from the tailgate
16”
Aftermarket or factory side rail protector cap
3”
Center support post
NOTE: We recommend additional help to hold rail in position while installing clamps. A socket extension is recommended for tightening clamps.
CAUTION
!
Tighten clamp assemblies securely on side rails before driving vehicle.
Item Part # Description
1. 1703865 MALE CLAMP
2. 1703864 FEMALE CLAMP
3. 1703487 CAP SCREW 5/16” X 1 1/2”
4. 1700428 FLAT WASHER 5/16”
DETAIL A:
Shim
Place plastic shims between the side rail protector and the trucks side rail. The shim must be located at the same location that a clamp will be used.
by Truxedo, Inc.
DETAIL B:
2
Detail showing shim correctly posi­tioned between side rail protector and the trucks side rail.
1
3
4
P/N 1117152 Rev C
2007 GM W/TRACKS DEUCE INSTALLATION INSTRUCTIONS (CONTINUED)
These instructions replace step 1 thru 7 in the Deuce owners manual.
2
Install Side Rails: With tailgate closed, align side rails
ush with pickup bed rails and level with each other.
Lightly compress D-seal against tailgate. Clamp side rails to bed rails, see step one for correct clamp locations. Tighten securely.
Tailgate
High Bed Caps -
Adjust side rail height as needed to get a good seal at front and back of cover.
WARNING
!
Install Underbody Rails: Fold back hinged portion
3
Tighten clamps securely on side rails before driving vehicle.
of side rails, and stand inside pickup bed to install underbody rails. Two plastic shims and two clamps will be used for each underbody rail.
The underbody rails are marked driver and passenger side. The rails will have weather seal
extending out the front of the rail. Place that end toward the front bulkhead.
The seal can be trimmed to t if needed.
Install Underbody Rails: Position underbody rails
4
ush with Truxedo Deuce side rails as shown. Clamp
underbody rails to the truck rails. Plastic shims will need to be used in this step.
Align weather seal arc slightly higher than the trucks rail.
Weather Seal
See step 4 for correct plastic shim location
Fold Back
Install Front Striker: Temporarliy remove plastic corner
5
Underbody Rails
cover. Install striker fastener (1117153) in the front cargo rail.
Assemble the striker bracket (1117150) toward the center of the truck box.
Replace plastic cover
P.N. 1117150
after assembly.
Pickup side Rail.
Plastic Shim
Align this end
ush with main
rail.
Underbody Rail
Place shim and clamp at or beyond
11.50” from the bulkhead.
by TruXedo, Inc.
Striker fastener P.N. 1117153
Temporarily remove cover
Continue with step 8 in the main Deuce manual.
P/N 1117152 Rev C
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