TruXedo Deuce Covers User Manual
Owner’s & Installation Manual
READ INSTRUCTIONS - Failure to assemble cover properly will void warranty.
OWNER’S MANUAL
Deuce
Damaged or missing parts?
1-877-878-9336
Call
Mon - Fri 8 am - 5 pm CT
Parts will be shipped to you factory direct.
Do not return kit to place of purchase.
PICKUP BED COVER
P.O. Box 1078, 2209 Kellen Gross Dr., Yankton SD 57078
Phone: 1-877-TRUXEDO (1-877-878-9336) Fax: (605) 664-9304
Web Site: http://www.truxedo.com
TruXedo® Deuce is a registered United States trademark of TruXedo. Patents pending.
___ 1 ___
Tools Required:
1/2” Socket
9/16” Socket
1/2” Box End Wrench
P/N 1116838 Rev G
clamps
cap
screw
washer
CLAMP
ASSEMBLY
d-seal
end
plug
SIDE RAIL AND COVER INSTALLATION
rail
passenger’s
side rail
driver
side rail
underbody
’s
cover assembly
safety straps
FRONT OF
TRUCK BOX
Install Side Rails: With tailgate closed, align side
1
rails ush with pickup bed rails and level with
each other. Lightly compress D-seal against
tailgate. Clamp side rails to bed rails, placing
two clamps on xed portion of rails near ends
of rails. Tighten securely.
High Bed Caps -
Adjust side rail height as needed to get a good
seal at front and back of cover.
!
WARNING
Level Side Rails: For optimal latching
2
Tighten clamps securely on side rails
before driving vehicle.
performance and cover t, side rails must
be level. Raise or lower male clamps until
rails are level, then tighten clamps.
d-seal
tailgate
OUTWARD TILT LEVEL INWARD TILT
bed
rail
clamp
assembly
side
rail
Clamp congurations shown are for reference only
and are not intended to be standard for all pickups.
LOWER CLAMP CORRECT POSITION RAISE CLAMP
___ 2 ___
SIDE RAIL AND COVER INSTALLATION (continued)
Install Underbody Rails: Fold back hinged
3
portion of side rails, and stand inside pickup
bed to install underbody rails.
underbody
fold
back
Assemble Side Brackets to Crossmember: Insert square
5
rails
bolt heads into crossmember channels. Lightly
snug up bolts but do not tighten.
side
bracket
Install Underbody Rails: Position underbody rails
4
ush with Truxedo
®
Deuce side rails as shown.
Clamp underbody rails to pickup bed.
align
weather seal
arc slightly higher
than pickup rail
pickup
side rail
underbody rail
flush
Assemble Crossmember to Underbody Rails: Insert
6
weather
seal
square bolt head into channel on underbody
rail. Fasten one end of crossmember assembly
to bolt with at washer and lock nut. Repeat
on opposite side of pickup.
crossmember
assembly
square
head bolt
crossmember
Align crossmember side bracket close to
7 8
front of pickup bed. Make sure crossmember
does not rub against front bulkhead.
front
bulkhead
crossmember
underbody rail
tighten all fasteners at
ends of crossmember.
do not tighten this
fastener
side bracket
underbody rail
insert square bolt
head into channel
Set cover assembly on top of side rails and
rotate front rails back as shown.
front rail
cover assembly
side
rail
___ 3 ___
Release lever must be on driver’s side.
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