TRUMPF TRUMATIC-500 User Manual

TRUMPF CNC-Sheet Metal Machining Centre

TRUMATIC 500
ROTATION

Punching, Nibbling
and Forming
with Rotation
of all Tools

Toda y‘ s m ar ke ts de ma nd a vari et y o f n ew
products that require short development
cycles and typically have a limited product life.
The emergence of such markets has led to the
development of new production strategies.
One such strategy is Just-In-Time
manufacturing – the economic production of
small batch sizes.

2

The challenge of manufacturing today is to
produce with a combination of high
productivity and flexibility. More and more
engineers are finding that a CNC sheet metal
machining centre for punching, with
contouring and forming abilities, enables them
to do this economically. The TRUMATIC 500
ROTATION meets these challenges.

In every respect the TRUMATIC 500
ROTATION is today‘s machine, offering the
fastest production times, with short set-up
times and high component quality. Its wide
range of applications makes it the ideal
machine for the present and the future.

A.C. servo-motors and a rack and pinion drive
system produce the highest operating speed
and highest component accuracy, combined
with the lowest maintenance requirements
and the longest precision life.

Through programmable control of both
punching speed and stroke length, the intelli­gent electro-hydraulic ram within the
punching head has been developed by
TRUMPF into a virtual 3rd axis.

3

TRUM ATI C 50 0 ROTATI ON:
Harmony of Function and Design

A new design concept has produced a more
compact, yet even sturdier C frame.

Through its simplicity, the integration of
workpiece positioning and tool changing
within a coordinate system of low mass and
high rigidity yields considerable operating and
service benefits.

18 tool stations are available for economical
production.

Head rotation offers yet another axis of
operation, allowing the rotation of all tools,
including forming tools and Multitools®. Each
tool set can be exchanged within seconds.

The graphic programmable 32 bit control,
TRUMAGRAPH CC 220 S, is fast and powerful
and manages all operating and service
functions of the machine.

Intelligent head

–Clutch and brake-free electro-hydraulic ram

drive
– Automatically minimised punch force
– Programmable stroke speed
– Automatic tool change and hydraulic tool

clamping
– Maximum tool support and tool life
– Automatic tool length compensation
– Greatest process safety

TRUM PF Sof t punch® for quietest
operat ion

– Program-controlled ramp function
– Tools can be activated individually

360° Rotation of all tools
w ith no tool size limitation

– Reduced tooling costs
– Reduced setting time
– Higher productivity
– Greater flexibility
– Greater economy

Ea sy t o se t l i n e a r t o o l m a ga z i n e

– 18 magazine locations for any mix of tools

and Multitool

®

– Max. 76.2 mm diameter in al l locations
– Free choice of tool location
– Cartridge change simple, positive and safe
– Quick clamp setting and precise location
– Minimum clamp dead range
– Fastest set-up time
– Easy access for efficient operation
– Automatic verification of tool and clamp

position

4

TRUM PF punchi ng t ool s –
a versatile system

TRUMPF Multitool

®

– 2, 4, 6, 12 tools within one tool
– Higher tool storage capacity
– Reduced tool change time
– Fewer tool sets

TRUMPF Forming tools
– Rigid hydraulic tool clamping
– Programmable downward feed
–Multiple uses (tapping, louvering, rimming

etc.)

TRUMPF parting and Multicut tool
–Faster profiling and higher quality through

rotation

TRUMPF Whispertool

®

– Environmentally friendly through reduced

noise levels

Aut omat ic r emov al of smal l part s and scrap

– Pneumatic chute 500 mm x 500 mm
–

Chute for small parts max. 80 mm x 50 mm

–Program-controlled removal of small parts

and scrap
– Direct discharge into bins
– Vacuum assisted punch slug removal

TRUM ALI FT She et mast e r® –
efficient automation

Loading
– Controlled sheet separation with double

sheet detection
– Sensor controlled machine location

Unloading
– Programmed stacking or dropping to

defined location while production is

running
– Safe skeleton removal
– Simultaneous machine operation
– Compact layout
– Turns a machine into a Flexible Cell, with

linkage to a material storage system

5

High performance with PC panel:
TRUM PF CNC
TRUM AGRAPH CC 22 0 S

– Fast work cycle times through short block

cycle times
– Larger standard working memory
– Larger part program memory
– Parallel programming through integrated

graphics eg. for small batches and proto-

types
– User friendly operation
– Teleservice for fast and reliable diagnostic

support
– Integrated disk drive
– Low-radiation TFT color screen

6

The r ight CAD/CAM Syst em f or each
application

To P s 3 0 0 –
Technology oriented Programming system

– Drawings can be created with easy-to-use

geometry editor or CAD data imported

from alternative systems
– Flexible parts programming
– Automatic processing definition of parts
– Runs on personal computers

Technical Data TRUMATIC 500R–1300 TRUMATIC 500R–1600

Wo r ki n g r a n ge ( X x Y ) 2535 x 1280 mm 3085 x 1650 mm

before repositioning
with full table support

Performance

Max. punching force 220 kN 220 kN
Max. sheet thickness 8 mm 8 mm
Max. workpiece weight 200 kg 230 kg
Max. punching diameter 76.2 mm 76.2 mm

Sp e e d s

Max. positioning speed parallel
X axis 90 m/min 90 m/min
Y axis 60 m/min 60 m/min
simultaneous 108 m/min 108 m/min
C axis rotation 360°/s fully rotating 360°/s fully rotating
Max. stroke rate1 punching 1mm pitch 900 1/min 780 1/min
punching 25 mm pitch 445 1/min 355 1/min
marking 1700 1/min 1700 1/min

Type of drive

X/Y/C axes Maintenance free AC motors Maintenance free AC motors
Punching head Hydraulic drive Hydraulic drive

Accuracy

2

Positioning accuracy ±0.1 mm ±0.1 mm
Repeatability ±0.03 mm ±0.03 mm

Aut omat ic to ol chang er

Linear magazine

2

18 tools with 2 clamps 18 tools with 3 clamps

No. of tools if using Multitool

®

up to 108 tools with 2 clamps up to 108 tools with 3 clamps

Tool changing time approx. 1.5 - 5 s 1.5 - 5 s

Pr og r am ma bl e Chu t e s

For punch parts max. 500 x 500 mm 500 x 500 mm

TRUM PF Cont r ol Bosch CC 220 S Bosch CC 220 S
NC program memory 2 MB 2 MB
TFT color screen 10.4” 10.4”
Disk drive 3.5“ 3.5“
Platform PC Pentium with Windows NT PC Pentium with Windows NT
Shopfloor programming TRUMAGRAPH TRUMAGRAPH

Po w e r r e q u i r e m e n t s

Electrical 17 kVA 17 kVA
Pneumatic 7 bar 7 bar

Dimensions and wei ghts (approx.)

3

Space requirements with
Light curtain-safety system 6900 x 5800 mm 7900 x 6300 mm
Height 2200 mm 2200 mm
Weight 11000 kg 13000 kg

1 Different technical data applicable with option »Retractable Clamps«.
2 The accuracy that can be achieved in the workpiece is dependent on the sheet thickness, the sheet size, the location of the workpiece within the working area and on the tool geometry.
According to VDI/DGQ 3441 – length of measurement 1 m.
3 Approximate values. Precise data can be taken from the valid installation plan.

7

TRUMPF GmbH + Co. KG
P.O. Box
D-71252 Ditzingen

Telephone: [phone]
Telefax: [phone]
E-mail: [e-mail]
Internet: http://www.trumpf.com

IDENT-Nr. 123467-20-11-00 – Subject to changes

TRUMPF is certified in accordance with DIN ISO 9001

TRUMPF Ltd
President Way, Airport Executive Park
Luton, Bedfordshire LU2 9NL
England

Telephone: [phone]
Telefax: (01582) 39 92 50
E-mail: [e-mail]
Internet: http://www.trumpf.com

TRUMPF is certified in accordance with DIN ISO 9001

IDENT-Nr. 123468-10-11-00 – Subject to changes