Trumpf iLED Installation instruction
iLED Lighting System
Installation Instructions
To the Service Technician
Conformity The manufacturer declares that this product conforms to the
Please read through these Installation Instructions with great care
and comply with the safety information and requirements for
installation.
CE marking
This item of equipment is a Class I medical device as defined by the
European Medical Device Directive (MDD) 93/42/EEC, June 1993,
Appendix IX.
fundamental requirements according to MDD Appendix I and
documents this by means of the CE marking.
What equipment forms the subject of these Installation
Instructions?
iLED Lighting System:
• single luminaire version:
with one iLED 3 or iLED 5 light head,
• surgical lighting system version:
with a combination of 2 to 3
iLED 3 or iLED 5 light heads,
• plus optional extra equipment.
Customer Service is at your disposal
• if you have any questions on the equipment or its installation,
• if you would like to re-order spare parts,
• for servicing or warranty claims.
How to reach us
• TRUMPF KREUZER Medizin Systeme GmbH + Co. KG
Benzstrasse 26
82178 Puchheim, Germany
Sales • Telephone: ++49 / (0)89 / 8 09 07 - 0
• Fax: ++49 / (0)89 / 8 09 07 - 2 22
Service • Telephone: 0 180 / 2 25 41 35
Telephone: ++49 / (0)36 71/ 5 86 - 0
• Fax: ++49 / (0)36 71 / 58 61 75
© TRUMPF KREUZER, 2007
• Edition: 07/2007, Version 2 (Index 01)
As on: 07.03.2007
Visit us on the Internet www.Trumpf-med.com
2
7200681 Installation Instructions iLED Lighting System US – 07/07
Notes relating to this documentation
Applicability • These Installation Instructions are only valid in conjunction with
the iLED planning specification.
Copyright • The information contained in these Installation Instructions and
parts thereof are the intellectual property of TRUMPF KREUZER
Medizin Systeme GmbH + Co. KG, hereinafter TRUMPF, and is
protected by national and international copyright and other laws
for the protection of intellectual property.
• Any duplication, reproduction, translation, microfilming, storage
– in either electronic or magnetic form – , processing as
electronically or magnetically stored data, copying or distribution
of these documents and/or the information contained herein or
parts thereof without the prior written approval of TRUMPF is
hereby strictly prohibited.
We reserve the right to make changes • TRUMPF shall assume no liability whatsoever on the basis of, or
in association with, the use of said information prohibited in this
manner by any person or company.
TRUMPF reserves the right to amend, delete or modify in any
other manner all information contained herein at any time and
on any grounds without prior notice.
We are constantly engaged in the further development of our
products and reserve the right to make changes to the scope
of supply in terms of design, equipment or technology.
Copyrights • TRUMPF expressly reserves all rights in accordance with
copyright law.
Protection laws • All printed material corresponds to the version of the iLED lighting
system and to the status of the safety standards that it is based on
at the time of printing. All protection rights are reserved for
devices, circuits, processes, software programs and names
specified therein.
Translations • The German-language version of these Installation Instructions
shall be binding as regards translations into foreign languages.
Trademarks • All trademarks mentioned in these Installation Instructions are the
exclusive property of the respective suppliers and/or
manufacturers.
7200681 Installation Instructions iLED Lighting System US – 07/07
3
Contents
1 Important Information ....................................................................................................7
1.1 Delivery .......................................................................................................................7
1.2 Identification of Components with Serial Numbers ..........................................................7
1.3 Equipment Required for Installation................................................................................8
1.4 Service Technician Qualification Requirements ...............................................................8
1.5 Installation Site Requirements ........................................................................................9
1.6 Intended Use................................................................................................................9
1.7 Warranty and Liability .................................................................................................10
2 Customer Requirements ...............................................................................................11
2.1 Secure Attachment to Ceiling ......................................................................................11
2.2 Ceiling Attachment Equipment Specifications................................................................11
2.3 Customer's Electrical Installation ..................................................................................12
3 Your Safety is Important to Us .......................................................................................13
3.1 Symbols used in these Installation Instructions...............................................................13
3.2 Symbols used on the iLED Lighting System....................................................................14
3.3 Overview of the Most Important Safety Information .......................................................15
4 Identification with Serial Numbers ................................................................................16
4.1 Use of Serial Numbers................................................................................................16
4.2 Position of Serial Numbers ..........................................................................................16
5 Installing the Ceiling Anchor Plate ................................................................................17
5.1 Installation using Heavy Load Anchors .........................................................................17
5.2 Installation using Counterplates...................................................................................18
6 Installing Threaded Bolts or Spacers ..............................................................................19
6.1 Installing Threaded Bolts on the Ceiling Anchor Plate....................................................19
6.2 Installing Optional Spacers on the Ceiling Anchor Plate ................................................19
7 Installing the Ceiling Flange .........................................................................................20
7.1 Preparing for Installation .............................................................................................20
7.2 Installing Components on the Ceiling Flange for the Power Supply
using Control Box Plates .............................................................................................20
7.3 Installing the Ceiling Flange ........................................................................................25
8 Installing an Interface Plate or Canopy Retainer Plate ...................................................26
8.1 Installing an Interface Plate..........................................................................................26
8.2 Installing a Canopy Retainer Plate................................................................................27
9 Installing the Central Axis with Extension Arm ...............................................................28
9.1 Routing Five-pole Cables for Light Heads without Camera through the Ceiling Tube.......28
9.2 Routing Seven-pole Cables for Light Heads with Camera through the Ceiling Tube.........29
9.3 Installing the Central Axis ............................................................................................29
4
7200681 Installation Instructions iLED Lighting System US – 07/07
Contents
10 Connecting the Cables .................................................................................................30
10.1 Connection Variants for Light Heads without Camera ...................................................30
10.2 Connection Variants for Light Heads with Camera ........................................................32
10.3 Connection Variant for Camera on Separate Pendant...................................................33
11 Installing a Spring Arm ................................................................................................. 34
11.1 Spring Arm Versions ...................................................................................................34
11.2 Preparing for Installation for all Spring Arm Variants......................................................35
11.3 Installing Spring Arm for Light Head without Camera ....................................................36
11.4 Installing Spring Arm for Light Head with Camera.........................................................37
11.5 Installing Spring Arm for vidiaPORT Monitor Installations...............................................38
11.6 Adjusting Arm Stop on the Acrobat Space Spring Arm ..................................................38
11.7 Installing the Cover.....................................................................................................39
12 Installing the Horizontal Bar on the iLED 5 Light Head .................................................. 40
12.1 Installing the Horizontal Bar on the iLED 5 Light Head without Camera ..........................40
12.2 Installing the Horizontal Bar on the iLED 5 Light Head with Camera...............................40
13 Installing the Light Head .............................................................................................. 41
13.1 Installing the Light Head without Camera on the Acrobat 2000/3000 Spring Arm ..........41
13.2 Installing the iLED 3 Light Head without Camera on the Acrobat 2000 LCH Spring Arm..42
13.3 Installing the iLED 5 Light Head without Camera on the Acrobat 3000 LCH Spring Arm..43
13.4 Installing the Light Head with Camera on the Acrobat 2000/3000 Spring Arm...............44
13.5 Installing the Light Head iLED 3 with Camera on the Acrobat 2000 LCH Spring Arm ......45
13.6 Installing the Light Head iLED 5 with Camera on the Acrobat 3000 LCH Spring Arm ......46
14 Installing Camera on Separate Pendant ....................................................................... 47
14.1 Installing Camera on Separate Pendant on the Acrobat 2000 Spring Arm......................47
15 Connecting/Disconnecting Counterweight .................................................................... 48
15.1 Connecting the Counterweight ....................................................................................48
15.2 Disconnecting the Counterweight ................................................................................49
16 Installing the vidiaPORT Monitor Attachments ............................................................... 50
16.1 Special Features .........................................................................................................50
16.2 vidiaPORT Versions ....................................................................................................50
16.3 Routing Cables through the vidiaPORT Monitor Adapter ...............................................51
16.4 Routing Cables through the VESA 100 Adapter ............................................................53
16.5 Installing the vidiaPORT Monitor Adapter on the Acrobat 2000/3000 Spring Arm ..........53
16.6 Installing the vidiaPORT Duo Monitor Attachment on the Acrobat Space Spring Arm.......55
16.7 Grounding the Acrobat Space Spring Arm ...................................................................57
16.8 Feeding in Cables ......................................................................................................58
16.9 Installing the Rotating Canopy.....................................................................................59
16.10 Installing the Ceiling Tube Cover.................................................................................60
16.11 Installing the Flat-Screen Monitor.................................................................................61
7200681 Installation Instructions iLED Lighting System US – 07/07
5
Contents
17 Installing the Wall-Mounted Control Panel ....................................................................62
17.1 Installing the Flush-Mounted Version of the Wall-Mounted Control Panel .......................62
17.2 Installing the Surface-Mounted Version of the Wall-Mounted Control Panel....................65
18 Adjustments ..................................................................................................................68
18.1 Adjusting Spring Force on the Acrobat 2000/3000 and
Acrobat 2000/3000 LCH Spring Arms.........................................................................68
18.2 Adjusting Spring Force on the Acrobat Space Spring Arm..............................................68
18.3 Adjusting Height Stop on the Acrobat 2000/3000 Spring Arms .....................................69
18.4 Adjusting Height Stop on the Acrobat Space Spring Arm ...............................................69
18.5 Adjusting Height Stop on the Acrobat 2000 LCH Spring Arm.........................................70
18.6 Adjusting Height Stop on the Acrobat 3000 LCH Spring Arm.........................................70
18.7 Adjusting Brake Force on the Acrobat 3000 Spring Arm................................................71
18.8 Adjusting Brake Force on the Acrobat 2000 LCH Spring Arm ........................................71
18.9 Adjusting Brake Force on the Acrobat 3000 LCH Spring Arm ........................................72
18.10 Adjusting Brake Force on the vidiaPORT Monitor Adapter .............................................73
18.11 Adjusting Brake Force on the VESA 100 Adapter ..........................................................73
18.12 Adjusting Brake Force on the Camera Adapter of the Separate Camera.........................74
18.13 Adjusting Brake Force on the iLED Lighting System........................................................75
19 Installing the Canopy ....................................................................................................76
19.1 Installing Brackets on the Interface Plate.......................................................................76
19.2 Installing Brackets on the Canopy Retainer Plate ...........................................................77
19.3 Installing the Canopy..................................................................................................78
20 Functional Check and Customer Instruction ..................................................................79
21 Technical Data ..............................................................................................................80
22 Circuit Diagrams ..........................................................................................................84
22.1 Interface Plate Circuit Diagram (Maximum Equipment)..................................................84
22.2 Circuit Diagram – Control Box Plates...........................................................................89
22.3 Circuit Diagram Distance 1-20m (Maximum Equipment)...............................................94
22.4 Circuit Diagram Distance 21-50m (Maximum Equipment).............................................95
22.5 Circuit Diagram – iLED 3 LCH.....................................................................................96
22.6 Circuit Diagram – Camera on Separate Pendant........................................................100
22.7 Circuit Diagram – System with Camera......................................................................102
22.8 Circuit Diagram – vidiaPORT ....................................................................................104
22.9 Circuit Diagram – Wall-Mounted Control Panel .........................................................105
6
7200681 Installation Instructions iLED Lighting System US – 07/07
1 Important Information
1.1 Delivery
Damage during transport • Before installation, check the consignment for any damage that
may have occurred during transport.
- In the event of any damage please contact TRUMPF.
Damage claims - Damage claims can only be considered if TRUMPF is notified
immediately.
Damage report - Please complete a damage report as soon as possible and send
it in to TRUMPF to enable damage claims to be validated.
Returns - If you need to return an item or items, please use the original
packaging if possible.
Accompanying documents • To enable us to deal with the matter speedily, please provide the
following details:
- Name and address of customer,
- Consignee,
- Primary serial number of the iLED lighting system or of the
component concerned (see “Section 4.2”, page 16),
- Description of fault (form: Service Advice Form).
1.2 Identification of Components with Serial
Numbers
• The components of the iLED lighting system are identified with
serial numbers:
- The serial numbers define the components of a specified iLED
lighting system without any risk of confusion.
- The components of an iLED Lighting System must be installed in
the relevant position in accordance with the serial numbers.
• An overview of the identification of a iLED lighting system with
serial numbers can be found in “Section 4”, page 16.
7200681 Installation Instructions iLED D Lighting System – 07/07
7
1 Important Information
1.3 Equipment Required for Installation
• Vermette 512 lifting equipment or forklift with a load rating of at
least 250kg.
The lift must correspond at least to the height of the
intermediate ceiling.
• Standard drill equipment or
- Core drill HILTI DD-EC 1,
- with appropriate drill,
- and drilling template (# 4019364).
• Spirit level.
• Torque wrench,
• Calibrated luxmeter,
• Multimeter,
• Standard toolkit,
• Two ladders of the necessary length.
1.4 Service Technician Qualification Requirements
Only for trained service technicians • These Installation Instructions are written for trained service
technicians.
Carrying out installation • The iLED lighting system may only be installed by TRUMPF
Technical Service or by authorized service personnel who have
been trained by TRUMPF.
• When installing the equipment, you must follow the steps given in
these installation instruction in the correct order.
• In the event of damage to the iLED lighting system, installation
must cease.
In the event of problems • If you encounter problems which are not covered by these
Installation Instructions or not covered in sufficient detail, you
should immediately contact your nearest TRUMPF Customer
Service Center for the safety of operators and patients.
8
7200681 Installation Instructions iLED D Lighting System – 07/07
1 Important Information
1.5 Installation Site Requirements
• The installation site must satisfy the requirements stated in the
iLED planning specification.
• The iLED lighting system, as a surgical lighting system, must only
be installed in rooms that are used for medical purposes and are
set up in accordance with DIN VDE 0100 - 710 or
IEC 60364-710.
• The ambient temperature during operation must be between
10°C and 40°C.
• The relative humidity must be between 30% and 75%.
• The air pressure must be between 700 and 1060 hPa.
1.6 Intended Use
Proper use • The iLED lighting system is for illuminating an examination and
surgical site on the patient in a hospital or doctor's surgery.
Operating range • It operates at a distance of between 70 cm and 150 cm from the
intervention site.
Single luminaire:
Definition: Small surgical luminaire • One iLED 3 / iLED 5 single luminaire is classified as a small
surgical luminaire under IEC 60601-2-41, and may only be
used for operations where light failure will not put the patient at
risk.
Surgical lighting system:
• A surgical lighting system with multiple light heads can be used
without restriction.
Improper use • The iLED lighting system is not suitable for operation in potentially
explosive atmospheres.
• The iLED lighting system must not be used in environments in
which combustible mixtures of anesthetics with air, oxygen or
laughing gas are used.
• To avoid the possibility of the light heads overheating, never
cover them whilst the lighting system is in operation.
• To avoid any risk of dazzling, never look directly at the light
coming from the light heads.
• It is not permitted to place additional loads on the lamp
suspension.
• Do not expose the iLED lighting system to extreme vibrations.
7200681 Installation Instructions iLED D Lighting System – 07/07
9
1 Important Information
1.7 Warranty and Liability
TRUMPF guarantees the safety and functionality of the iLED lighting
system only on condition that:
• installation, modifications and repairs are carried out by TRUMPF
service technicians or other persons expressly authorized by
TRUMPF,
• requirements for secure ceiling attachment have been met,
• the electrical installation of the iLED lighting system complies with
the currently applicable regulations,
• only original components from TRUMPF have been used,
• only approved accessories or those that have been tested for
suitability are installed,
• the iLED lighting system is being used for its intended purpose, in
the proper manner,
• it is commissioned and the equipment is released for operation
with a delivery note.
10
7200681 Installation Instructions iLED D Lighting System – 07/07
2.1 Secure Attachment to Ceiling
Acceptance certificate of structural
engineer
Holes drilled incorrectly • In the event that a hole is drilled incorrectly, coming up against a
Ceiling anchor plate • To make sure that the load is distributed correctly, the ceiling
Building regulations must be
observed.
2 Customer Requirements
• It must be ensured during planning that all circumstances
involved in the specific case have been given proper
consideration, the specific approval from the competent building
authorities has been obtained and all installation work has been
performed in the proper manner using suitable tools.
• The structural design of the ceiling must ensure that the loads
imposed by the iLED lighting system and other existing ceiling
loads are absorbed and transferred safely.
• The load-bearing capacity must be calculated and checked by a
structural engineer and confirmed by means of proof
calculations. This structural proof for the load-bearing capacity
of the ceiling must be drawn up and submitted prior to
installation of the iLED Lighting System.
reinforcement rod for instance, the responsible structural
engineer should be consulted to make sure that the load is still
adequately distributed over the ceiling area.
anchor plate
• The national and regional building regulations currently
applicable must be observed.
must be installed flush with the ceiling.
2.2 Ceiling Attachment Equipment Specifications
Reinforced concrete ceilings
Class C20/25
Observe instructions from the
manufacturer of the attachment
equipment
Counterplate set For all other ceilings we recommend the use of a counterplate set for
With properly constructed Class C20/25 (or better) reinforced
concrete ceilings, the following attachment equipment (not included
in scope of supply) should be used (see “Section 5.1”, page 17):
• 4 through-wall anchors,
• HILTI make,
• approval no. ETA-98/0001,
• model HST M16/25,
• minimum thickness of raw ceiling 160 mm.
In order to secure the iLED lighting system correctly to the ceiling you
must observe the instructions from the manufacturer of the
attachment equipment.
ceiling attachment (see “Section 5.2”, page 18):
• 4 counterplates with threaded rods M16 (# 4021131),
• 4 M16 hexagon nuts – DIN 934 (# 5200031),
• 4 washers 19.00 – DIN 125 (# 5301901).
7200681 Installation Instructions iLED D Lighting System – 07/07
11
2 Customer Requirements
2.3 Customer's Electrical Installation
Installation by specialist external
contractors
Work must be carried out by qualified
electricians
National regulations must be
observed
Device for disconnecting all poles from
the power supply
The electrical connections on the customer's premises must be
implemented by a specialist company commissioned by the
customer as per the iLED planning specification. The following
requirements must be observed:
• Planning, execution and checking of the electrical installation
must be carried out at the customer's premises by competent
electrical engineers and licenced electrical contractors.
• If the applicable regulations in the country concerned require the
device to be connected to the power supply by authorized
specialist engineers, it is important to ensure that they are
observed.
• A device must be installed on the customer's premises which
disconnects all poles of the power supply cables from the power
supply network.
• The terminal blocks must be freely accessible for installation of
the iLED lighting system and performance of the required
electrical safety checks.
• The electrical installations of the room concerned must comply
with the applicable national regulations. DIN VDE 0100 part
710 is applicable in the Federal Republic of Germany.
The requirements of NFPA 70 and NFPA 99 are applicable in
the USA.
12
7200681 Installation Instructions iLED D Lighting System – 07/07
3 Your Safety is Important to Us
3.1 Symbols used in these Installation Instructions
Important information is shown in these Installation Instructions
using symbols and signal words.
Signal words such as DANGER, WARNING or CAUTION indicate the
level of risk. This is visually emphasized by the different triangle
symbols.
DANGER
1WARNING
1CAUTION
NOTICE
NOTE
DANGER alerts you to an immediate dangerous situation, which –
unless avoided – will result in death or serious injury.
WARNING alerts you to a potentially dangerous situation, which –
unless avoided – may result in death or serious injury.
CAUTION alerts you to a potentially dangerous situation, which –
unless avoided – may result in minor or slight injury.
NOTICE indicates a potentially dangerous situation, which – unless
avoided – will lead to damage to property.
NOTE gives you additional information and helpful tips for the safe
and efficient use of the appliance.
The following symbols and signal words define the potential threat
more precisely.
Explosion hazard
combustible mixtures of anesthetics with air, oxygen or laughing gas.
warns against use of the iLED lighting system in
Electric shock warns of the danger of electric shock, which
may result in serious injury or even death.
Sudden release of spring arm warns of the sudden release of the
spring arm if the light head is removed without firstly putting the
spring arm in the highest possible limit stop position.
Falling lighting system warns of equipment suddenly falling if
additional loads are placed on the lighting system.
7200681 Installation Instructions iLED D Lighting System – 07/07
13
3 Your Safety is Important to Us
3.2 Symbols used on the iLED Lighting System
CE conformity marking
Device tested by Underwriter Laboratories Inc. for USA and Canada.
UL/cUL Classification with respect to electric shock, fire, and
mechanical hazards only in accordance with UL 60601-1 and
CAN/CSA C22.2 No. 601.1 22TF.
14
7200681 Installation Instructions iLED D Lighting System – 07/07
3 Your Safety is Important to Us
3.3 Overview of the Most Important Safety
Information
Please also comply with the safety information in the individual
sections.
Installation site
DANGER
Gas explosion
Combustible mixtures of anesthetics with air, oxygen
or laughing gas may not be used in environments in
which the iLED lighting system is operated.
Danger of the lighting system falling
DANGER
Parts falling from overhead
Make sure that no-one is standing below the
lighting system whilst it is being installed.
1WARNING
Danger of the lighting system falling
Comply with the torques for the fixing screws
specified in these Installation Instructions.
Hazards from electric shock
1WARNING
Switch off the building power supply
During all installation work the building power
supply must be de-energized and prevented from
being switched back on again.
7200681 Installation Instructions iLED D Lighting System – 07/07
15
4 Identification with Serial Numbers
Figure 1 4.1 Use of Serial Numbers
The components of the iLED lighting system are
identified with serial numbers:
• The serial numbers define the components of a
specified iLED lighting system without any risk of
confusion.
• The components of an iLED Lighting System must
be installed in the relevant position in accordance
with the serial numbers.
4.2 Position of Serial Numbers
• The main serial number can be found on the
packaging and also on the top of the uppermost
extension arm 1.
• The positions of the serial numbers are shown in
“Figure 1”, page 16.
16
7200681 Installation Instructions iLED US Lighting System – 07/07
5 Installing the Ceiling Anchor Plate
Figure 2 5.1 Installation using Heavy Load Anchors
Check the requirements for secure ceiling attachment
as specified in “Section 2.1”, page 11.
The attachment equipment is described in
“Section 2.2”, page 11.
1. Mark the position of the ceiling anchor plate 2 on
the ceiling in accordance with the plan drawing
using the drilling template (#4019364).
Drill holes:
2. Drill four holes 3 in accordance with the
instructions from the manufacturer of the fixtures.
• Blow out the holes thoroughly.
3. Knock a heavy load anchor 1 into the raw ceiling
as far as the mark in accordance with the
instructions from the manufacturer of the fixtures.
Installing the ceiling anchor plate:
DANGER
Falling ceiling panel
Make sure that no-one is standing
below the ceiling anchor plate 2 whilst
it is being installed.
4. Loosely screw the ceiling anchor plate 2 to the
heavy load anchor 1 that was installed first.
5. Align the ceiling anchor plate 2 with the
remaining drill holes 3.
6. Knock the three remaining heavy load anchors 1
into the raw ceiling through the drill holes 3 in the
ceiling anchor plate 2 as far as the mark.
Tightening the heavy load anchors:
1WARNING
Danger of the lighting system falling
Tighten the heavy load anchors 1 in
accordance with the instructions from
the manufacturer of the fixtures.
7200681 Installation Instructions iLED US Lighting System – 07/07
7. Tighten the heavy load anchors 1 uniformly in
accordance with the instructions from the
manufacturer of the fixtures.
8. Check that the ceiling anchor plate 2 is securely
in place.
• The ceiling anchor plate 2 must lie flush with the
raw ceiling.
17
5 Installing the Ceiling Anchor Plate
Figure 3 5.2 Installation using Counterplates
Check the requirements for secure ceiling attachment
as specified in “Section 2.1”, page 11.
The fixtures are described in
“Section 2.2”, page 11.
1. Mark the position of the ceiling anchor plate 3 in
accordance with the plan drawing using the
drilling template (#4019364).
Drilling holes:
NOTE
Faulty, misaligned drill holes
Drill the holes 4 from the
ceiling.
underside of the raw
2. Drill four holes 4, with a 20mm diameter, and
always from the underside of the raw ceiling.
3. Push four counterplates with threaded bolts 1
(#4021131) through the drill holes from the top
side of the raw ceiling.
Installing the ceiling anchor plate:
DANGER
Falling ceiling anchor plate
Make sure that no-one is standing
below the ceiling anchor plate 3 whilst
it is being installed.
4. Position the ceiling anchor plate 3 on an M16
threaded bolt 1 and screw on loosely with a
washer and M16 hexagon nut 2.
5. Push the three remaining threaded bolts 1 into
the ceiling anchor plate 3 and screw each one
firmly in place using 1 washer and hexagon
nut 2.
18
Tightening the hexagon nuts:
6. Tighten the hexagon nuts 2 uniformly to 195Nm.
• At the same time, prevent the counterplates 1 from
turning.
7200681 Installation Instructions iLED US Lighting System – 07/07
6 Installing Threaded Bolts or Spacers
Figure 4 6.1 Installing Threaded Bolts on the
Ceiling Anchor Plate
1. Screw the hexagon nuts 2 onto the threaded bolts
3 (length 110mm) at intervals of min. 25mm.
1WARNING
Danger of the lighting system falling
Screw threaded bolt 3 into the ceiling
anchor plate 1 as far as it will go.
2. Screw six threaded bolts 3 as far as they will go
into the ceiling anchor plate 1.
Tightening the hexagon nuts:
3. Tighten the hexagon nuts 2 uniformly to 195Nm.
Figure 5
6.2 Installing Optional Spacers on the
Ceiling Anchor Plate
The length of the six spacers depends on the specific
order.
1WARNING
Danger of the lighting system falling
Screw threaded bolt 3 into the ceiling
anchor plate 1 as far as it will go.
1. Screw six threaded bolts 5 as far as they will go
into the ceiling plate 1.
2. Push the spacers 2 onto the threaded bolts 5
and put a washer 3 and a hexagon nut 4 on
each of them.
Tightening the hexagon nuts:
3. Tighten the hexagon nuts 4 to 195Nm.
• Check that the spacers 2 are securely in place.
7200681 Installation Instructions iLED US Lighting System – 07/07
19
7 Installing the Ceiling Flange
Figure 6 7.1 Preparing for Installation
Irrespective of the attachment elements specified in
“Section 6”, page 19, the following settings always
remain the same.
1. Screw three hexagon nuts 1, offset by 120° and
spaced 50mm, onto 3 threaded bolts 5.
• Screw the remaining 3 hexagon nuts 1 a little
higher e.g. 60 mm.
Aligning the hexagon nuts horizontally:
2. Horizontally align the three lower hexagon nuts 1
(spaced 50mm) using a spirit level.
Installing upper insulation:
3. Put a washer 2 and plastic insulating disk 3 on
the M16 threaded bolt 5 and secure using an
O-ring 4.
4. Repeat this procedure for the remaining 5
threaded bolts 5.
7.2 Installing Components on the Ceiling
Flange for the Power Supply using
Control Box Plates
If no interface plate is installed on the ceiling tube of
the ceiling flange, further components must be
installed on the ceiling flange depending on the
particular iLED lighting system variant.
Install the components on the floor beforehand
according to the following sections and then install
the ceiling flange as described in
page 25
.
“Section 7.3”,
20
7200681 Installation Instructions iLED US Lighting System – 07/07
7 Installing the Ceiling Flange
Figure 7 7.2.1 Variant: Light head without camera and
cable lengths of 1 - 20 m
Components to be installed:
• 1 top-hat rail and 1 terminal
1. Screw the top-hat rail 2 to the ceiling flange 1
using two M5 x 16mm socket head cap
screws 3.
2. Push the terminal 4 onto the top-hat rail 2 and
check that it is securely in place.
Electrical connection for iLED 5 / iLED 5 LCH / iLED 3
light heads:
• Route the cables into the control box plate in the
control box and connect according to circuit
diagram #4025890.
Electrical connection for iLED 3 LCH light head:
• Route the cables into the control box plate in the
control box and connect according to circuit
diagram #1431888.
7200681 Installation Instructions iLED US Lighting System – 07/07
21
7 Installing the Ceiling Flange
Figure 8 7.2.2 Variant: Light head without camera and
cable lengths of 21 - 50 m
Components to be installed:
• 1 top-hat rail and 1 terminal
• 1 top-hat rail and 1 filter board per light head
Installing the top-hat rails 3:
1. For each component, screw one top-hat rail 3 to
the ceiling flange 1 using two M5 x 16mm socket
head cap screws 4.
Installing the terminal 2:
2. Install one terminal 2 as described in “Section
7.2.1”, page 21, point 2et seqq.
Installing the filter board(s) 5:
NOTE
Filter boards:
• The filter board 5 (without Powerline additional
board) is required to boost the control signals
from the light head where the cables are
between 21 - 50 m in length.
3. For each light head, fit one filter board 5 on the
top-hat rail 3 and check that it is securely in
place.
Electrical connection for iLED 5 / iLED 5 LCH / iLED 3
light heads:
• Route the cables into the control box plate in the
control box and connect according to circuit
diagram #4025743.
Electrical connection for iLED 3 LCH light head:
• Route the cables into the control box plate in the
control box and connect according to circuit
diagram #1431892.
• Remove the jumpers in A and B on terminal X204.
22
7200681 Installation Instructions iLED US Lighting System – 07/07
7 Installing the Ceiling Flange
Figure 9 7.2.3 Variant: Light head with camera and cable
lengths of 1 - 50 m
Components to be installed:
• 1 top-hat rail and 1 terminal
• 1 top-hat rail and 1 filter board per light head
without camera
• 1 top-hat rail and 1 filter board with Powerline
additional board per light head with camera
Installing the top-hat rails 3:
1. For each component, screw one top-hat rail 3 to
the ceiling flange 1 using two M5 x 16mm socket
head cap screws 4.
Installing the terminal 2:
2. Install one terminal 2 as described in “Section
7.2.1”, page 21, point 2et seqq.
Installing the filter board(s) 5:
NOTE
Filter boards:
• The filter board with Powerline additional board
6 is required to boost the video signal from the
camera and the control signals from the light
head.
• The filter board 5 (without Powerline additional
board) is required to boost the control signals
from further light heads without camera where
the cables are between 21 - 50 m in length.
3. For each light head, fit one filter board 5 on the
top-hat rail 3 and check that it is securely in
place.
Install filter board with Powerline additional board 6:
4. Fit one filter board with Powerline additional board
6 for the camera connection on the top-hat rail
2 and check that it is securely in place.
7200681 Installation Instructions iLED US Lighting System – 07/07
Electrical connection for iLED 5 light head:
5. Route the cables into the control box plate in the
control box and connect according to the relevant
circuit diagram #4025895.
Electrical connection for iLED 3 LCH light head:
6. Route the cables into the control box plate in the
control box and connect according to circuit
diagram #1442682.
23
7 Installing the Ceiling Flange
Figure 10 7.2.4 Variant with camera on separate pendant
Components to be installed:
• 1 top-hat rail and 1 terminal
• 1 top-hat rail and 1 power supply unit
• 1 top-hat rail and 1 filter board with Powerline
additional board
Installing the top-hat rails 3:
1. For each component, screw one top-hat rail 3 to
the ceiling flange 1 using two M5 x 16mm socket
head cap screws 4.
Installing the terminal 2:
2. Install one terminal 2 as described in “Section
7.2.1”, page 21, point 2et seqq.
Install power supply unit 5 for 230 V building power
supply:
3. Fit the power supply unit 5 for the camera on the
top-hat rail 3 and check that it is securely in
place.
Installing filter board with Powerline additional
board
6:
NOTE
Filter boards:
• The filter board with Powerline additional board
6 is required to boost the video signal from the
camera.
• If there are more light heads and cable lengths
of 21- 50m (an)other filter board(s) (without
Powerline additional board) must be installed to
boost the control signals from the light head.
4. Fit one filter board with Powerline additional board
6 for the camera connection on the top-hat rail
3 and check that it is securely in place.
Electrical connection for 230 V:
5. Connect cables for 230 V building power supply
according to circuit diagram #1432289.
24
Electrical connection for 24 V:
6. Connect cables for 24 V building power supply
according to circuit diagram #1440162.
7200681 Installation Instructions iLED US Lighting System – 07/07
7 Installing the Ceiling Flange
Figure 11 7.3 Installing the Ceiling Flange
1. Place the ceiling flange 2 on the 6 threaded bolts
1 and, using three hexagon nuts 7, turn and
move to the position of the non-aligned hexagon
nuts (spaced 60mm).
1WARNING
Danger of the lighting system falling
Screw the hexagon nuts 6 onto the
threaded bolts 1 as far as they will go.
Installing lower insulation:
2. Fit a plastic insulating disk 3, washer 4 and selflocking hexagon nut 5 on the three aligned
threaded bolts 1.
3. Gently tighten the three hexagon nuts 5.
Checking horizontal alignment:
4. Check the horizontal alignment of the ceiling
flange 2 and tighten the 3 self-locking hexagon
nuts 5 to 70Nm.
5. Screw the three upper hexagon nuts 8 downward
(spaced 60mm).
6. Remove the three hexagon nuts 7 (that were
previously fitted) from the threaded bolts 1, fit
them as described in point 2, and tighten to
70Nm.
• Check that the ceiling flange 2 is securely in
place.
7200681 Installation Instructions iLED US Lighting System – 07/07
25
8 Installing an Interface Plate or Canopy Retainer Plate
Figure 12 8.1 Installing an Interface Plate
If there is no interface plate installed, then the canopy
retainer plate must be installed as described in
“Section 8.2”, page 27.
Preparing to install the split rings
5/6:
1. Prepare two split rings 5/6 by screwing 2 socket
head cap screws and M8 x 40mm retaining
washers 5.
Adjusting the height of the interface plate:
2. Slide the split ring 6 onto the ceiling tube 1.
3. Adjust the height on the lower edge of the split ring
6 on the ceiling tube 1:
• With canopy:
- Canopy 300 = 136mm
- Canopy 200 = 36mm
- Canopy 100 = 147mm
• With ceiling screen:
- Ceiling screen = 167mm
4. Tighten the M8 x 40mm socket head cap screws
4 on the split ring 6.
Installing the interface plate:
5. Slide the interface plate 2 and the second split
ring 5 onto the ceiling tube 1 and align in
accordance with the ceiling recess.
6. Tighten the M8 x 40mm socket head cap screws
4 on the split ring 5.
7. Check that the interface plate 2 is securely in
place.
Installing the canopy cover 3:
8. Slide the canopy cover 3 onto the ceiling tube 1.
9. Prevent the canopy cover 3 from falling down
until the canopy or ceiling screen is installed.
26
7200681 Installation Instructions iLED US Lighting System – 07/07
8 Installing an Interface Plate or Canopy Retainer Plate
Figure 13 8.2 Installing a Canopy Retainer Plate
In order to later install the canopy and/or a ceiling
screen, the canopy retainer plate must be installed.
Preparing to install the split rings
5/6:
1. Prepare two split rings 5/6 by screwing 2 socket
head cap screws and M8 x 40mm retaining
washers 5 into each.
Adjusting the height of the canopy retainer plate:
2. Slide the split ring 6 onto the ceiling tube 1.
3. Adjust the height on the lower edge of the split ring
6 on the ceiling tube 1:
• With canopy:
- Canopy 200 = 116mm
• With ceiling screen:
- Ceiling screen = 102mm
4. Tighten the M8 x 40 mm socket head cap screws
4 on the split ring 6.
Installing the canopy retainer plate:
5. Slide the canopy retainer plate 2 and second split
ring 5 onto the ceiling tube 1 and align in
accordance with the ceiling recess.
6. Tighten the M8 x 40 mm socket head cap screws
4 on the split ring 5.
7. Check that the canopy retainer plate 2 is securely
in place.
7200681 Installation Instructions iLED US Lighting System – 07/07
Installing the canopy cover 3:
8. Slide the canopy cover 3 onto the ceiling tube 1.
9. Prevent the canopy cover 3 from falling down
until the canopy or ceiling screen is installed.
27
9 Installing the Central Axis with Extension Arm
Figure 14 9.1 Routing Five-pole Cables for Light
Heads without Camera through the
Ceiling Tube
The separate 5-pole cables for light heads without
camera must first be routed through the ceiling tube
to the terminal on the interface plate or the ceiling
flange.
The 5-pole cables must be labeled to enable the light
heads without camera to be connected without any
risk of confusion.
Labeling five-pole cables:
1. Label the five-pole cables 1 with numbers on the
ends of the cable (depending on the number of
light heads without camera).
Routing five-pole cables through the ceiling tube:
NOTICE
Take care not to damage the cables
Carefully, without using a great deal of force,
route the cables 1 through the central tube 4.
2. Route the five-pole cables 1 through the ceiling
tube 4 to terminal (X201) 2 on the interface
plate or route them directly to the filter board (X9)
5 on the ceiling flange 3.
Connecting the five-pole cables to the interface plate:
• Connect the five-pole cables 1 in accordance with
the circuit diagrams:
- 230/24 V supply voltage #1431878,
- 24/24 V supply voltage) #1431885,
- 24 V supply voltage #1431887,
- 230 V supply voltage #1431882,
- 230/230V supply voltage #1431884,
and your cable labeling to terminal Klemme 2
on the interface plate.
28
Connecting five-pole cables to the ceiling flange:
1. Connect the five-pole cables 1 in accordance
with the circuit diagrams:
- connection lengths 1 - 20 m #4025890,
- connection lengths 21 - 50 m #4025743,
and your cable labeling to terminal 2 on the
ceiling flange 3.
7200681 Installation Instructions iLED US Lighting System – 07/07
9 Installing the Central Axis with Extension Arm
Figure 15 9.2 Routing Seven-pole Cables for Light
Heads with Camera through the
Ceiling Tube
The 7-pole cables from the central axis must be
routed through the ceiling tube to the interface plate
or the ceiling flange.
The 7-pole cables from the central axis must be
labeled to enable the light heads with camera to be
connected without any risk of confusion.
Labeling seven-pole cables:
1. Label the seven-pole cables 1 with numbers on
the ends of the cable (depending on the number of
light heads without camera).
Routing seven-pole cables through the ceiling tube:
NOTICE
Take care not to damage the cables
Carefully, without using a great deal of force,
route the cables 1 through the central tube 3.
2. Route the seven-pole cables 1 through the ceiling
tube 3 to the interface plate or the ceiling
flange 3.
9.3 Installing the Central Axis
NOTICE
Make sure that the central axis is not tilted.
• It should be possible to install the central axis 6
without using a great deal of force.
• Take care not to damage the cables.
1. Using the lifting device, raise the central axis 6.
2. Connect 5-pole cable plugs 5 (see “Section 9.1”,
page 28).
3. Insert the central axis 6 into the ceiling tube 3
and screw it in place using 8 M6 x 10mm
countersunk head screws 4.
4. Tighten the eight M6 x 10mm countersunk head
screws 4 to 10Nm.
5. Check that the central axis 6 is securely in place.
6. Fit the eight M6 x 10 mm countersunk head screws
4 with plastic caps.
7200681 Installation Instructions iLED US Lighting System – 07/07
29
10 Connecting the Cables
Figure 16 10.1 Connection Variants for Light Heads
without Camera
10.1.1 Connection to the interface plate
1. Connect the connecting cable plugs 1 in
accordance with your cable labeling in “Section
9.1”, page 28 and the circuit diagrams:
- 230/24 V supply voltage #1431878,
- 24/24 V supply voltage #1431885,
- 230 V supply voltage #1431882,
- 230/230 V supply voltage #1431884,
- iLED 3 LCH for all supply voltages #1431896
to terminal 2.
2. Connect the connecting cables (to be laid by
customer) to the terminals 2.
Figure 17 10.1.2 Connection via interface plate(s) where
cables are between 1 - 20m in length
1. Disconnect the connecting cable plugs 1.
2. Connect the connecting cables 1 in accordance
with your cable labeling in “Section 9.1”, page 28
and the
- circuit diagram #4025890,
- for iLED 3 LCH in accordance with circuit diagram
#1431888 to the terminals 2 on the ceiling
flange.
3. Connect the ground conductor to the terminal 2.
4. Connect the connecting cables (to be laid by
customer) from the control box plate(s) to the
terminals 2.
30
7200681 Installation Instructions iLED US Lighting System – 07/07
Loading...