Truma BOA Operating Instructions Manual

Service (Australia)
Telephone: (0 3) 9545 5655 Facsimile: (0 3) 9545 5966
Electrolux Leisure Pty. Ltd 6 Treforest Drive, Clayton, Victoria 3168
Operating instructions Installation instructions
To be kept in the vehicle!
Boiler
Gas and Electric
Storage Water Heater Model BOA
Truma Gerätetechnik GmbH & Co Postfach 1252 D-85637 Putzbrunn
Service (Europe)
Telefon +49 (0) 89 46 17-142 Telefax +49 (0) 89 46 17-159
Installation example
1 Truma-Boiler 2 Control panel 3 Safety/drain valve 4 Cowl for combustion air
intake and exhaust gas discharge
1
2
4
3
Boiler
Gas and Electric
Storage Water Heater Model BOA
Always observe the oper­ating instructions prior to starting! The vehicle owner is
responsible for the correct operation of the appliance.
The installer or vehicle owner must apply the yellow sticker with the warning information, which is enclosed with the appliance, to a place in the vehicle where it is clearly visible to all users (e.g. on the wardrobe door)! Ask Truma to send you stickers, if neces­sary.
Attention: Before using the first time, it is essential to flush the entire water supply through with clean warm water. Always mount the cowl cap when the water heater is not being operated! Drain the water heater if there is a risk of frost! There
shall be no claims under guarantee for damage cau­sed by frost!
If connecting to a central water supply (rural or city connection) or when using more powerful pumps, a pressure reducer must be used which prevents pres­sures of greater than 280 kPa occurring in the Boiler.
Safety/drain valve
e = Lever position
"Closed"
f = Lever position
"Drain"
There shall be no claim under guarantee if this point is not observed. Always remove the cowl cover prior to operating the water heater!
Red indicator lamp “Failure“
The red indictor lamp (c) lights up if there is a failure.
The reason for such an indi­cation is, for example, no gas available or air in the gas sup­ply system, triggering of the excess temperature monitor etc. To unlock, switch off the appliance, wait 5 minutes, and switch on again.
In event of faults, always contact the Truma Service (please refer to page 9)
Electrical operation 230 - 240 V, 450 W (Option)
d = Switch On/Off
When using the vehicle switches
Refer to operating instruc­tions of the vehicle manufac­turer or see switch labels.
Electrical operating instructions
Attention: Never operate the water heater without water in it!
Switch the switch (d) on the control panel to „On“. The in­dicator lamp indicates that the electrical water heating is switched on.
Note: The water temperature cannot be selected, automatic temperature limitation at approx. 70°C! For a faster heating up period the applian­ce can be simultaneously operated with gas and electri­cal power.
Filling the Truma­Boiler with water
1. Check that the safety/ drain valve in the cold water intake is closed: Lever should be in horizontal position, position (e).
2. Open hot tap in bathroom or kitchen, with pre-selecting mixing taps or single-lever fit­tings set to "hot".
3. Switch on power for water pump (main switch or pump switch).
Leave the tap open to let air escape while the water hea­ter is filling. The heater is fil­led when water flows out of the tap.
Residues of frozen water can prevent filling if there is a frost. The water heater can be defrosted by switching on the heater for a short period (max. 2 minutes). Frozen pipes can be defrosted by heating the room.
Note: If just the cold water system is being used, with­out water heater, the heater tank is also filled up with water. In order to avoid damage through frost, the water contents must be drai­ned by actuating the safety/ drain valve, also when the heater has not been used. As an alternative, a shut-off valve can be installed upstream of the cold and hot water connection.
Draining the water heater
1. Disconnect power for water pump (main switch or pump switch).
2. Open hot water taps in bathroom and kitchen.
3. Open safety/drain valve: Lever in vertical position, po­sition (f).
4. The water heater is now drained directly to the outside via the safety/drain valve. Check that the water con­tents have been completely drained (10 or 14 litres).
Gas operation
a = Rotary control knob
On/Off and temperature control
b = Green indicator lamp
"Operation"
c = Red indicator lamp
"Failure"
Gas operating instructions
Attention: Never operate the water heater without water in it!
If the wall cowl is positioned close to an opening window (or hatch) - in particular direct­ly under it - it must remain closed when the water heater is in use (see warning plate).
1. Remove cowl cover.
2. Open gas cylinder and open quick-acting valve in the gas supply line.
3. Select required water tem­perature at rotary knob (b) in­finitely variable from approx. 30° to 70°C.
4. Switch on water heater at the slide switch (a) on the control panel, green indicator lamp "Operation" lights up.
5. If there is air in the gas supply line, it may take up to a minute before the gas is available for combustion. If the appliance switches to “Failure“ during this period, switch off the appliance - wait 5 minutes - and switch on again!
Switching off (gas operation)
Switch off the water heater at the slide switch (a).
Drain the water heater if there is a risk of frost!
If the water heater is not to be used for a longer period, mount cowl cover (non-obser­vance of this point can lead to the function of the appliance being impaired through water, dirt or insects), close quick-ac­ting valve in the gas supply line and close the gas cylin­der.
Truma-Boiler
liquid gas storage water heater with additional electric heating 230 - 240 V
Operating instructions
1
Servicing
Use wine vinegar for de-sca­ling the water heater, this being introduced into the ap­pliance via the water supply. Allow the product to react and then thoroughly flush out the appliance with plenty of fresh water. To sterilise the water we recommend “Certi­sil-Argento”. Other products, particularly those containing chlorine are unsuitable.
Note: The water tank in the Truma-Boiler is of high quality food-proof stainless steel VA. The plastic elbow water connections and the safety/drain valve fulfil the EC guideline for food quality in plastic parts (90/128/EEC).
However, In order to avoid the colonization of microorga­nisms, we recommend hea­ting up the tank to 70°C at regular intervals and not using the water as drinking water.
Fuses
The water heater fuse is on the electronic control unit on the water heater.
Important note: Only replace the miniature Fuse on the p.c.b. with a fuse of the same type: 1,25 AT EN 60127-2-3 (slow action).
If there is a defect in the elec­tronics, return the control p.c.b. well padded. If you fail to pack it correctly the guar­antee shall no longer be valid.
Only use original Truma-Boiler control p.c.b.'s as spare parts!
General safety notes
Danger: Failure to operate
the relief valve easing gear at least once every six months may result in the water hea­ter splitting. Continuous lea­kage of water from the valve may indicate a problem with the water heater!
- Water may drip drom the discharge pipe of the pres­sure relief device and this pipe must be left open to the atmosphere.
- The pressure relief device is to be operated regularly to re­move lime deposits and to ve­rify that it is not blocked.
- Any discharge pipe connec­ted to the pressure relief de­vice is to be installed in a
2
must be observed. For your own safety it is absolutely necessary to have the com­plete gas installation regular­ly checked by an expert (at least every 2 years).
5. Do not operate the water heater when refuelling the vehicle and when in the garage.
6. During the initial operation of a brand new appliance (or after it has not been used for some time), a slight amount of fumes and a slight smell may be noticed for a short while. Remedial action here is to immediately run the heater and to ensure adequa­te room ventilation.
7. If the burner makes an un­usual noise or if the flame lifts off, it is likely that the re­gulator is faulty and it is es­sential to have it checked.
For the gas system only gas pressure regulators with pro­tection against excess pres­sure, such as regulators with safety valves according to DIN 4811 and VP 306, may be used. We recommend the Truma DUB vehicle regulator or in the case of a two cylin­der gas installation that is only accessible from the out­side, the Truma Triomatic or Duomatic automatic reserve switch-over. The Truma regu­lators have been specially de­signed for heavy duty use in caravans, boats and vehicles. In addition to a safety valve for countering excess pres­sure, they also have a pres­sure gauge with which you can check that the installati­on is fully gas tight.
Always connect the pressure regulators to the gas cylin­ders by hand, using great care! For temperatures around 0°C and below, the regulators should be opera­ted with a defroster system (Eis-Ex). Inspect regulator connec-tion hoses regularly for signs of weakness. For winter operation only use special frost-resistant hoses. Gas cylinders must always stand upright!
continuously downward direc­tion and in a frost free am­bient.
- This unit is not to be used by children or infirm persons without proper supervision at all times. Not to be used as a toy.
- Before gaining access to any and all terminals, please en­sure all supply circuits are dis­connected (i.e. 230 - 240 V and 12 V) and gas supply is securely turned off.
- Any work involving connec­tion or interconnecting wiring must be conducted by a licen­sed electrician.
In event of leaks in the gas system or if there is a smell of gas:
- extinguish all naked flames!
- do not smoke!
- switch off all appliances!
- shut off the gas cylinder!
- open the windows and doors!
- do not actuate any electrical switches!
- have the entire system checked by an expert!
Repairs may only be carried out by an ex­pert.
1. Any alteration to the appli-
ance (including cowl) or the use of spare parts and acces­sories which are important for the functioning of the heater and which are not original Truma parts, as well as the non-observance of the instal­lation and operating instruc­tions, shall lead to the cancel­ling of the guarantee and exclusion of liability claims. It also becomes illegal to use the appliance, and in some countries this even makes it illegal to use the vehicle.
2. The operating pressure for
the gas supply is 2.75 kPa (propane) and must corres­pond to the operating pres­sure of the appliance (see data plate).
3. In Germany only LPG
systems must comply with the DVGW form G 607.
The gas system must be tested every 2 years by a
liquid gas expert (DVFG, TÜV, DEKRA). This inspection must be confirmed on the test cer­tificate in accordance with the DVGW-form G 607. The
vehicle owner is always res­ponsible for arranging the inspection.
4. In other countries, the re-
spectively valid regulations
Technical data
Water contents:
10 or 14 litres
Water pressure:
up to max. 400 kPa
Type of gas:
Liquid gas (propane)
Test point pressure:
2.75 kPa
Nominal input:
5.0 MJ/h
Heat output:
1.5 kW
Gas consumption: 120 g/h Injector size: 0.70 mm Heating time up to approx. 70°C
Gas operation: approx. 35 min. electrical operation: approx. 70 min. Gas and electrical operation: approx. 20 min.
Power consumption 12 V
Ignition: 0.17 A Heating up: 0.08 A Standby: 0.04 A
Power consumption 230 - 240 V
Heating up: (2 A) 450 W
Weight (empty):
approx.: 6.7 kg
Declaration of conformity:
The Truma-Boiler model has been tested and approved through the DVGW and fulfils the EC gas appliance guideli­nes (90/396/EEC) as well as the associated EC guidelines. The CE product number is available for EU countries: CE­0085AP0038
AGA Approval-No:
5801
Electrical Approval-No:
Q00083
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