Truma BGA 14, BGEA 14 Operating And Installation Instructions

Operating instructions Page 4
Installation instructions Page 8
To be kept in the vehicle!
Truma UltraRapid Hot Water System
LPG and 230 V / 240 V Electric Storage Water Heater
2
Fig. 1
Installation example
1 Truma UltraRapid HWS 2 Control panel 3 Drain valve 4 Cowl for combustion air intake and exhaust gas discharge
Table of contents
Symbols used ........................................................................ 2
Model .................................................................................... 2
General safety notes ......................................................... 3
Operating instructions
Filling the Truma UltraRapid HWS with water ...................... 4
Draining the water heater ..................................................... 4
Switching on gas operation .................................................. 4
Switching off gas operation .................................................. 4
Red indicator lamp “Fault“ .................................................... 5
Electrical operation – option – 230 V ~ / 240 V ~,
130 0 W / 1415 W (5.7 A / 5. 9 A) ...................................................... 5
Maintenance ....................................................................... 5
Fuses ..................................................................................... 5
Fault finding ........................................................................ 5
Technical data ..................................................................... 6
Truma warranty policy ..................................................... 7
Installation instructions
Data label .............................................................................. 8
Intended use .......................................................................... 8
Regulations ........................................................................... 8
Water heater kit ................................................................. 8
Choice of location .............................................................. 8
Installation of the water heater ....................................... 8
Water connection .............................................................. 9
Installation of the elbow water connectors ........................ 10
Installation of the drain valve .............................................. 10
Installation of the pressure reducer .................................... 10
Water pipe routing .............................................................. 10
Gas connection ................................................................. 10
Installation of the control panel .................................... 11
Electrical connection 12 V
....................................... 11
Electrical connection 230 V ~ / 240 V ~ – option – .... 12
Function check ................................................................. 12
Accessories ....................................................................... 12
Wiring Diagram ................................................................ 14
Symbols used
The device must only be installed and repaired by an expert.
Symbol indicates a possible hazard.
Note containing information and tips.
Model
Truma UltraRapid Gas BGA 14 Truma UltraRapid Gas / Electric BGEA 14
3
General safety notes
The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equip­ment and gas systems. Gas cylinders from which gas is taken in the liquid phase (e. g. for fork lifts) must not be used, since they would result in damage to the gas system.
In the event of leaks in the gas system or if there is a smell of gas:
– extinguish all naked flames – do not smoke – switch off all appliances – shut off the gas cylinder – open the windows and doors – do not actuate any electrical switches – have the entire system checked by an
expert!
Repairs may only be carried out by an expert.
– This device may be used by children aged 8
years or above and by persons with reduced physical, sensory or mental capabilities or lack of experience and / or knowledge, only if they are supervised or have been given instruction with regard to the safe use of the device and have understood the potential risks. Children must not use the device as a toy.
– To avoid the risk of accidental resetting of
the over-temperature guard, the device may not be supplied with power via an external contactor, such as a timer, nor may it be connected to a power circuit that is regularly switched on or off via a device.
Danger
Failure to operate the relief valve at least once every six months may result in the water heat­er splitting. Continuous leakage of water from the valve may indicate a problem with the wa­ter heater!
– Water may drip from the discharge pipe of
the pres sure relief device and this pipe must be left open to the atmosphere.
– The pres sure relief device is to be operated
regularly to remove lime deposits and to en­sure that it is not blocked.
– Any discharge pipe connected to the safety
(pres sure relief) valve is to be installed in a continuously downward direction and in a frost free ambient.
– Before accessing terminals, please ensure
all supply circuits are disconnected (i.e. 230 V – 240 V and 12 V) and that the gas supply is securely turned off.
– Any work involving connection or intercon-
necting wiring must be carried out by a li­censed electrician.
– Any modifications to the unit, including ac-
cessories and cowl, or the use of spare parts and accessories that are important to the operation of the system that are not original Truma parts and failure to follow the installa­tion and operating instructions will void the warranty and release Truma from any liabil­ity claims. It also becomes illegal to use the appliance, and in some countries this even makes it illegal to use the vehicle.
– The operating pressure for the gas supply is
2.75 kPa (AUS – Propane) and must corre­spond to the operating pressure of the appli­ance (see data plate).
– LPG systems and pressure regulators must
comply with the technical and administra­tive regulations of the country in which the appliance is used. For your own safety it is absolutely necessary to have the complete gas installation regularly checked by an ex­pert (at least every 2 years). The vehicle own­er is always responsible for arranging the gas inspection.
– Do not operate when travelling.
– Do not operate the water heater when refuel-
ling the vehicle and when it is in the garage.
– Items sensitive to heat (e. g. spray cans)
must not be stored in the installation area, since excess temperatures may occur there under certain circumstances.
– During the initial operation of a brand new
appliance (or after it has not been used for some time), a slight amount of fumes and a slight smell may be noticed for a short while.
4
Draining the water heater
If the vehicle is not used during periods of frost, it is es­sential that the Truma UltraRapid HWS be emptied.
Disconnect power for water pump (main switch or pump switch).
Open hot water taps in bathroom and kitchen.
Open drain valve: Lever in vertical position, position (f).
The water heater is now drained directly to the outside via the drain valve. Check that the water has been completely drained (14 litres).
Switching on gas operation
UltraRapid
60°
70°
b
b
a
c
Fig. 3
a = Red indicator lamp “Fault” b = Water heater “On” 60 °C or 70 °C c = Water heater “Off”
Never operate the water heater without water in it!
If the wall cowl is positioned close to an opening window (or hatch) – in particular directly under it – it must remain closed when the water heater is in use (see warning plate).
Remove cowl cover.
Open gas cylinder and open stop cock valve in the gas supply line.
Switch on water heater at the switch on the control panel (b).
When using the vehicle switches
Refer to operating instructions of the vehicle manufacturer or see switch labels.
If there is air in the gas supply line, it may take up to a minute before the gas is available for combustion. If the appliance switches to “Fault” during this time, switch off the appliance – wait 10 minutes – and switch on again!
Switching off gas operation
Switch off the water heater to position (c).
2
1
Fig. 4
If the water heater is not to be used for a longer period, mount cowl cover (non-observance of this point can lead to the function of the appliance being impaired through water, dirt or insects), close stop cock valve in the gas supply line and close the gas cylinder.
Before setting off on any journey, fit cowl cap with the
Truma UltraRapid HWS switched off. Please ensure that it is secure and has locked into place (risk of accident). Defec­tive cowl caps must not be used.
Always observe the operating instructions prior to starting! The vehicle owner is responsible for correct opera-
tion of the appliance.
Before using the product for the first time, it is essen-
tial to flush the entire water supply through with clean warm water. Always mount the cowl cap when the water heater is not being operated! Drain the water heater if there is a risk of frost! Warranty claims will not be accepted for
frost damage.
Always remove the cowl cover prior to operating the water heater!
If connecting to a central water supply (rural or city connec­tion) or when using more powerful pumps, a pressure reduc­er must be used which prevents pressures of greater than 400 kPa occurring in the Truma UltraRapid HWS.
Filling the Truma UltraRapid HWS with water
Check that the drain valve in the cold water intake is closed: Lever should be in horizontal position, position (e).
e
e
f
Fig. 2
e = Lever position “Closed” f = Lever position “Drain”
You must operate the drain valve regularly to prevent
lime scale and to ensure that it is not blocked.
Open hot tap in bathroom or kitchen, with pre-selecting mix­ing taps or single-lever fittings set to “hot”.
Switch on power for water pump (main switch or pump switch).
Leave the tap open to let air escape while the water heater is filling. The heater is filled when water flows out of the tap.
Residues of frozen water can prevent filling if there is a frost. The water heater can be defrosted by switching on the heater for a short period (max. 2 minutes). Frozen pipes can be de­frosted by heating the room.
If just the cold water system is being used, without
water heater, the heater tank is also filled up with wa­ter. In order to avoid damage through frost, water must be drained by means of the drain valve, even if the heater has not been used. As an alternative, two shut-off valves, resistant to hot water, can be fitted in front of the cold and hot water connection.
Operating instructions
5
Drain the water heater if there is a risk of frost! Warran­ty claims will not be accepted if this is ignored.
Red indicator lamp “Fault“
The red indictor lamp (a) lights up if there is a fault. For possi­ble causes please refer to page 5 – “Fault finding”. To unlock, switch off the appliance, wait 10 minutes, and switch on again.
Electrical operation – option – 230 V ~ / 240 V ~, 1300 W / 1415 W (5.7 A / 5.9 A)
The Truma UltraRapid HWS must not be operated with a time switch.
To operate the electric heating element, please insert the plug into the socket and then turn it on with the switch.
The electric heating element is operational when you can see the mark on the switch (g).
Fig. 5
Never operate the water heater without water in it!
The water temperature cannot be selected, automatic
temperature limitation at approx. 70 °C! For a faster heating up period the appliance can be simultaneously oper­ated with gas and electrical power.
Maintenance
Materials in the device which come into contact with
water are suitable for use with drinking water (see manufacturer declaration: www.truma.com – Manufacturer Declaration).
We recommend the use of suitable normal commercial products for the cleaning, disinfection and care of the Truma UltraRapid HWS. Products containing chlorine are unsuitable.
In order to avoid the colonization of micro-organisms, heat up the Truma UltraRapid HWS to 70 °C at regular intervals.
Fuses
The water heater 12 V fuse is on the PCB on the water heater.
Important note
Only replace the miniature fuse on the PCB with a fuse of the same type: 1.6 A (slow action).
1.6 A
Fig. 6
If there is a defect in the electronics, return the PCB well padded. If you fail to pack it correctly, the warranty shall
no longer be valid.
Only use original Truma UltraRapid HWS - PCB as spare parts!
Fault finding
Gas operation
Symptom Cause
When switching on, the heat­er does not operate.
– No 12 V supply voltage.
Check the power supply (operation voltage min. 10.5 V). Check the Truma UltraRapid HWS fuse (refer to maintenance “Fuses”).
When switching on, the heat­er does not operate and the red lamp lights up after approx. 30 secs.
– Cowl cover fitted. – Air in the gas supply. – No gas supply. – Incorrect gas pressure.
Remove cowl cover and / or clear any obstruction. Check gas valves and gas cylinder. To unlock (and purge air), switch off the appliance, wait 5minutes, and switch on again.
Heater operates for a pro­longed time and then the red lamp lights up.
– Excess temperature
thermostat has responded.
Check water level, refill if required (close drain valve). To unlock, switch off the appliance, wait 5 minutes, and switch on again.
Electrical operation
Symptom Cause
When switching on, the heater does not operate.
– No 240 V supply voltage. – Excess temperature
thermostat has responded.
Connect the caravan to the site supply and / or check residual current circuit breaker. Check water level, refill if required (close drain valve).
The electrical heating element is fitted with an excess tem­perature cut-out. In the event of a fault, switch off at the control panel, wait 10 minutes, then switch on again.
Water supply
Symptom Cause
Water drips from the safety valve.
– Water pressure to high.
Check water pressure (max. 400 kPa), use a pressure reduc­er when connected to central water supply.
When opening the cold water tap, hot water comes out.
– Hot water flows back
through the cold water supply.
Fit a non-return valve in the cold water supply (refer to instal­lation instructions “Water connection”).
If fault persists, please contact the nearest Dometic Service.
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