Truma AquaGo basic, AquaGo comfort, AquaGo comfort plus Operating Instructions Manual

Truma AquaGo™ LP Gas Instant Water Heater
Model: Truma AquaGo™ basic (DLE60B) *
Truma AquaGo™ comfort (DLE60C) * * Patent Pending Truma AquaGo™ comfort plus (DLE60CP) *
en-US Operating instructions Page 2
If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
– Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Evacuate all persons from the vehicle.
• Shut off the gas supply at the gas container or source.
• Do not touch any electrical switch, or use any phone or radio in the vehicle.
• Do not start the vehicle’s engine or electric generator.
• Contact the nearest gas supplier or certified service technician for repairs.
• If you cannot reach a gas supplier or certi­fied service technician, contact the nearest fire department.
• Do not turn on the gas supply until the gas leak(s) has been repaired.
4010007
Truma Corp. 825 East Jackson Blvd. Elkhart, IN 46516 USA Toll Free 1-855-558-7862 Fax 1-574-538-2426 info@trumacorp.com www.truma.net
Installation instructions Page 16
To be kept in the vehicle. This document is part of the water heater.
Conforms to ANSI Std Z21.10.3 Certified to CSA Std 4.3
Installation and service must be performed by a certified service technician, service agency, or the gas supplier.
Overview / Designation of parts
4a4 26 5
LED 1
2
3
19
18
1
1617
15
Fig. 1 (Unit Casing/Frame partially omitted)
To p
24
6
7
...
...
...
8
9
10
LED 2
11
12
13
21
2511a
14
22
20
6
22
2
3
1
Fig. 2 (rear view of appliance)
Legend
1 Cold water connection 1/2" NPT 2 Hot water connection 1/2" NPT 3 Circulation line connection 1/2" NPT
(AquaGo™ comfort plus model only)
4 Pressure relief valve
4a Test lever
5 Flue fan 6 Unit casing 7 Control unit 8 Mode switch
9 Latch 10 Flue duct 11 Easy Drain Lever
11a Water inlet filter
12 Gas pipe grommet 13 Gas valve
2
23
14 Cover plate 15 Temperature stabilizer 16 Water flow sensor 17 Burner 18 Circulation pump (AquaGo™ comfort
and AquaGo™ comfort plus models) 19 Heat exchanger 20 Access door (assembly) 21 Turn lock 22 Webbing 23 Venting grid (air inlet, exhaust) 24 Grommet for 12 V cable
(power supply) 25 Type plate 26 Exhaust pressure switch
LED 1 Power ON LED – green LED 2 Error code LED – red
California Proposition 65 lists chemical substances known to the state to cause cancer, birth de­fects, death, serious illness, or other reproductive harm. This product may contain such substances or such substances may be formed from combustion of fuel (gas) or be components of the product itself.
Table of Contents
Table of Contents
Overview / Designation of parts ......................................... 2
Intended use .......................................................................... 3
Prohibited use ........................................................................ 3
Consumer Safety Information
Consumer Safety Information
Safety symbols and signal words ...................................... 4
Safety behavior and practices ............................................. 4
Safety features ...................................................................... 5
Operating Instructions
Operating Instructions
How the Truma AquaGo™ instant water heater works .. 5
Pressure relief valve .............................................................. 6
Access door ............................................................................ 7
Opening the access door ......................................................... 7
Removing the access door ....................................................... 7
Closing the access door ........................................................... 7
Placing Truma AquaGo™ instant water heater in
operation ................................................................................. 8
Inspections before each use .................................................... 8
Operating procedures ............................................................... 8
Operating modes ...................................................................... 9
Switching off the Truma AquaGo™ instant water heater ........ 9
Winter operation ................................................................. 10
Winterizing ........................................................................... 10
Optional: Winterizing the RV with a winterizing fluid ............. 10
AquaGo™ technical data .................................................... 11
“AquaGo” MANUFACTURER LIMITED WARRANTY ..... 11
Maintenance ........................................................................ 12
Draining the water and cleaning the water inlet filter ............ 12
Decalcifying ............................................................................ 13
Troubleshooting .................................................................. 14
Intended use
The Truma AquaGo™ instant water heater may be used only to heat tap water in Recreational Vehicles (RVs) that are used for recreation, trav­el, or camping. RVs are recreational vehicles designed as tem­porary living quarters for recreation, camping, or travel use. Such vehicles have their own power or are towed by another vehicle.
Prohibited use
Any use other than the intended use (see above) is prohibited. Examples of prohibited use:
• Use in a marine environment.
• Use as part of a space heating system.
• Use in mobile homes.
• Use in food trucks or roadside food vending vehicles.
• Use in construction trailers.
Installation Instructions
Installation Instructions
Safety behavior and practices ........................................... 16
Selecting a suitable location ............................................. 16
Preparing for installation ................................................... 17
Connection diagrams ............................................................. 19
Model AquaGo™ basic / AquaGo™ comfort ......................... 19
Model AquaGo™ comfort plus .............................................. 20
Electrical connection for all models ....................................... 20
Installing the Truma AquaGo™ instant water heater .... 21
Connecting the gas line .......................................................... 22
Functional check ................................................................. 23
APPENDIX A – Error Codes ................................................ 25
APPENDIX B – Functional Diagram .................................. 26
APPENDIX C – Spare Parts (all models) ........................... 27
APPENDIX D – Electrical Connection Diagram ............... 28
3
Consumer Safety Information
Safety symbols and signal words
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
indicates a hazardous situation which, if not avoided, will result in death or seri­ous injury.
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
is used to address practices not re-
lated to physical injury.
Other important information or tips
Safety behavior and practices
Ensuring a safe operating environment
• Danger of suffocation! To ensure dissipation of
exhaust gases, operate the Truma AquaGo™ instant water heater outdoors only. Never use in enclosed spaces or tents or breathe in the exhaust gases.
• Use the Truma AquaGo™ instant water heat-
er only with a functional LP gas and carbon monoxide detector installed in the RV. For in­stallation, operation and function test follow the manufacturer’s guidelines.
• Keep the area around the Truma AquaGo™
instant water heater free from combustible materials, gasoline, and other flammable va­pors or liquids.
• Keep the air inlet and exhaust outlet free of
obstructions in order to ensure clean com­bustion. Do not lean any objects against the water heater’s access door or place any foreign objects within 2 feet (61 cm) of the access door.
Responsibilities of the operator
• Avoid possible serious health issues caused
by electromagnetic radiation. All persons with a pacemaker are prohibited from open­ing the access door and maintaining the wa­ter heater during operation in ON, ECO ON or ON Comfort mode.
• The operator is responsible for the water filled into the Truma AquaGo™ instant water heater and its quality.
Safe operation
• Use with LP gas (propane) only. Butane or any mixtures containing more than 10% bu­tane shall not be used.
LP tanks must be filled by a qualified gas
supplier only.
• Hot water can be dangerous, especially for infants, children, the elderly, or infirm. It can cause severe burns. Therefore:
Never actuate the pressure reliefvalve
(Fig. 1 – 4 ) as long as the Truma AquaGo™ instant water heater is still hot.
Never actuate the Easy Drain Lever
(Fig. 1 – 11) as long as the Truma AquaGo™ instant water heater is under water pressure and/or still hot.
Always check the water temperature be-
fore entering a shower or bath.
• How long before hot water causes skin damage?
Temperature
°F (°C)
155 (68) 1 second 148 (64) 2 seconds 140 (60) 5 seconds 133 (56) 15 seconds 127 (52) 1 minute 124 (51) 3 minutes 120 (48) 5 minutes 100 (37) safe bathing temperature
Source: Moritz, A.R. / Herriques, F.C.: Studies of thermal injuries: the relative im­portance of time and surface temperature in causation of cutaneous burns
A. J. Pathol 1947; 23: 695 - 720
Time before skin becomes scalded
Safe operation while moving the RV
• To avoid damage, make sure the access door (Fig. 1 – 20) to the Truma AquaGo™ instant water heater is closed before moving the RV, as follows:
Turn lock is engaged. – Access door is flush with the cover plate.
• Shut OFF gas and the LP tank when moving the RV. This disables all gas appliances and pilot lights. Gas appliances may never be op­erated while vehicle is in motion.
• Shut OFF the Truma AquaGo™ instant water heater when refueling or pumping gas.
• To avoid damage, make sure no spray water enters the Truma AquaGo™ instant water heater when cleaning the RV, e.g., do not spray directly into the openings/venting grid.
4
Safe handling of malfunctions
• Switch OFF the gas supply and the Truma AquaGo™ instant water heater:
if anything seems to be out of the
ordinary.
if you smell gas.
Safe maintenance and repair
• Only use approved substances to decalcify the Truma AquaGo™ instant water heater to avoid damage and the voiding of your warranty. Never use vinegar. Call your local AquaGo™ dealer or service provider or see www.truma.net for more information.
The use of non-Truma-approved sub-
stances for decalcification can cause chemical reactions and produce haz­ardous substances that could enter the drinking water.
• Any alteration to the Truma AquaGo™ instant water heater or its controls can cause unforeseen serious haz­ards and will void the warranty.
Operating Instructions
Read and follow the “Consumer Safe­ty Information” before operating the Truma AquaGo™ instant water heater.
Scalding injuries caused by hot water!
Water temperatures over 127ºF (52ºC) can cause severe burns or scalding and in extreme cases even death.
• Before using hot water faucet or using the shower, allow the hot water to run until the water temperature no longer increases.
• Test the temperature of the water before placing a child in the bath or shower.
• Do not leave a child or an infirm person in the bath unsupervised.
• After a long period of winterization: Flush all hot/cold water hoses and the Truma AquaGo™ instant water heater thor­oughly with drinking water before using it.
Safety features
The Truma AquaGo™ instant water heater is equipped with the following safety devices:
Flame monitoring
If the flame goes out, the gas supply is switched off.
Low-voltage shutdown
If the voltage drops below 10 V DC, the gas supply to the burner is switched off.
Overcurrent protection
If there is a short circuit in the Truma AquaGo™ instant water heater (>10A), a fuse on the control unit is activated and the Truma AquaGo™ instant water heater is switched off.
Monitoring of the flue fan
If there is a failure of the flue fan, the gas supply to the burner is switched off.
Monitoring of hot water temperature
A water over temperature switch avoids exces­sively high water temperatures.
How the Truma AquaGo™ instant water heater works
The Truma AquaGo™ instant water heater was developed exclusively for use in Recreational Vehicles (RVs).
The Truma AquaGo™ instant water heater is connected between the vehicle’s fresh water supply and its hot water plumbing system. It is powered by propane and a 12 V power sup­ply. The ventilation grid on the access door al­lows combustion air to flow into the appliance and exhaust gas to flow out. The water pressure on the inlet side must be limited to 65 psi (4.5 bar), if necessary with a water pressure regulator.
When the Truma AquaGo™ instant water heater is switched on, the tap water will be warmed on-demand:
• A volume-flow sensor in the Truma AquaGo™ instant water heater detects when the hot water faucet has been opened and the volume flow is greater than approxi­mately 0.4gallons/min (1.5 liter/min). The burner then starts automatically.
• The burner control continously adjusts the heater output based on volume flow and inlet water temperature, so that the temperature at the hot water outlet is approximately 120°F (49°C). A tem­perature stabilizer is also installed in the Truma AquaGo™ instant water heater to minimize fluctuations of the outlet temperature.
5
• After some time the maximum temperature
4a
at the faucet or in the shower is reached. The length of time will depend on the model (AquaGo™ basic, AquaGo™ comfort and AquaGo™ comfort plus) and variations in the water plumbing (length of pipes, insula­tion, circulation line, etc.). Like in a home shower, a comfortable water temperature at the shower head is reached by mixing in cold water.
• When the volume flow is less than approxi­mately 0.4 gallons/min (1.5 liter/min) and the faucet is closed, the burner is automatically switched back off.
Pressure relief valve
Scalding injury from hot water and/or tampering with the pressure relief valve!
• Never actuate the pressure relief valve as long as the Truma AquaGo™ instant water heater is still hot.
• Do not place a plug or reducing coupling on the outlet part of the valve.
The AquaGo™ comfort and AquaGo™ comfortplus models are equipped with a cir­culation pump. The circulation pump as well as the burner are switched on automatically by the control unit in order to keep the water tem­perature above a certain level (102°F (39°C) in “Comfort” mode and 41°F (5°C) in “ECO” mode).
The AquaGo™ comfort and AquaGo ™ comfortplus models permit operation without the risk of freezing even at temperatures of
-4°F(-20°C).
• Only the Truma AquaGo™ instant water heater will be protected from freezing. Cold water lines, the water tank and the external water valves may freeze. The vehicle must be heated separately.
A constant supply of power (12 V), propane gas, and water is needed during low-tempera­ture operation. To conserve gas and power, use the “ECOON” switch position. This will main­tain a temperature above 41°F (5°C) in the Truma AquaGo™ instant water heater. For maximum comfort (rapid availability of hot wa­ter at the faucet), use the “ON Comfort” switch position. This will maintain a temperature above 102°F (39°C) in the appliance.
• The pressure relief valve is a safety compo­nent and shall not be removed for any rea­son other than replacement.
• The pressure relief valve is not serviceable; if defective it must be replaced. Replacement shall be performed by a certified service technician.
• Tampering with the pressure relief valve will void the warranty.
The Truma AquaGo™ instant water heater is equipped with a pressure relief valve (Fig. 3) that complies with the standard for Relief Valves for Hot Water Supply Systems, ANSI Z21.22
4
Fig. 3
4 Pressure relief valve 4a Test lever
The AquaGo™ basic model does not have frost protection and shall therefore not be used or filled with water when there is a danger of freezing.
6
Access door
open
close
Opening the access door
Removing the access door
1. Open the access door to Position .
2. Move the access door upwards to remove it.
1. Turn the turn lock counterclockwise into the vertical position.
Fig. 4
Hint!
• The access door can be opened to two dif­ferent positions:
– Position is the maximum opening width
for switching the Truma AquaGo™ instant water heater on or off.
– Position is the starting position for re-
moving the access door.
I
II
Fig. 6
Closing the access door
Damage to the access door and the RV if the access door is not closed properly!
• Make sure that the access door is flush with the cover plate when closed.
Damage to the hinge!
• Do not try to remove the access door in Posi­tion . Position is the maximum opening width of the access door.
• Only remove the access door in Position .
2. Open the access door to Position .
Fig. 5
1. If removed, insert the access door into the cover plate.
2. Make sure that the webbing is not pinched between the access door and the cover plate.
3. Press the access door against the cover plate.
4. Turn the turn lock clockwise into the hori­zontal position.
Fig. 7
7
Placing Truma AquaGo™ instant water heater in operation
Danger of over-temperature and toxic ex­haust gases!
• Use with LP gas (propane) only. Butane or any mixtures containing more than 10% bu­tane shall not be used.
• Keep the air inlet and exhaust gas outlet free of obstructions. Do not lean any ob­jects against the water heater’s access door or place any foreign objects within 2feet (61cm) of the access door.
Danger of combustion, personal injury and damage to RV!
• Keep the area around the Truma AquaGo™ instant water heater free from combustible materials, gasoline, and other flammable va­pors or liquids.
• Switch the gas supply and the Truma AquaGo™ instant water heater off:
– if anything seems to be out of the ordinary. – if you smell gas. – if you move the RV. – before entering a gas station. – before entering a tunnel.
Inspections before each use
Check the Truma AquaGo™ instant water heater for the following points before each use. In case of damage, contact an authorized Tru­ma service provider and do not operate the Truma AquaGo™ instant water heater.
1. Check for visible damage, e.g., on the cover plate or access door.
2. Access to adequate quantities of LP gas (Fuel inlet pressure 10.5" – 14" wc (26.2 –
34.9mbar)), 12 V power, and water must be available.
3. The access door must be closed.
4. Keep the Truma AquaGo™ instant wa­ter heater free of foreign objects, e.g., leaves, animals, spiderwebs, and keep the area around free of snow and ice. The Truma AquaGo™ instant water heater will not function properly if the intake air or ex­haust terminal is obstructed.
Operating procedures
Proceed as follows to fill the Truma AquaGo™ instant water heater with water:
1. Close open bypass lines (if present).
2. Turn on fresh water supply or switch on wa­ter pump.
3. Fill the plumbing system.
• Open all water-release points, e.g., cold and hot water faucets, showers, toilets.
• Once water flows, the plumbing system is ventilated. Close the water-release points.
Place the Truma AquaGo™ instant water heater into operation as follows:
4. Make sure that the LP gas supply is turned on.
5. Switch on the 12 V power supply.
6. Open the access door (refer to “Opening the access door” on page 7).
7. Switch on the Truma AquaGo™ instant wa­ter heater at mode switch. Refer to “Operat­ing modes” on page 9 for modes available with your model.
8. Close the access door (refer to “Closing the access door” on page 7).
Scalding injuries caused by hot water!
Water temperatures over 127ºF (52ºC) can cause severe burns or scalding and in extreme cases even death.
• Before using hot water faucet or using the shower, allow the hot water to run until the water temperature no longer increases.
• Test the temperature of the water before placing a child in the bath or shower.
• Do not leave a child or an infirm person in the bath unsupervised.
• There may be a variation between the temperature delivered from the Truma AquaGo™ instant water heater and the temperature at the faucet due to water conditions or the length of pipe from the Truma AquaGo™ instant water heater.
• The presence of a flow restrictor in the hot water line may Iimit the water flow.
9. How to use hot water:
• To obtain the desired water temperature at the faucet or in the shower, mix cold and hot water.
• Particularly when showering, wait until the water temperature has stabilized before en­tering or allowing other people or animals to enter the shower.
8
Operating modes
LED 1
...
OFF
...
Fig. 8
AquaGo™ basic model
• Both ON positions on the mode switch have the same function. Choose your preferred position.
8
Operating mode
Description
• Green LED 1 is illuminated.
• The Truma AquaGo™ instant water heater is switched on.
• Water temperature at outlet is approximately 120°F (49°C).
• Standby heat: The temperature in the Truma AquaGo™ instant water heater is automatically held above 102ºF (39ºC).
• Rapid availability of hot water.
Switching off the Truma AquaGo™ instant water heater
1. Open the access door (refer to “Opening the access door” on page 7).
2. Switch off the Truma AquaGo™ instant wa­ter heater at mode switch (Fig. 8).
Operating mode
Description
• Green LED 1 is illuminated.
• The Truma AquaGo™ instant water heater is switched on.
• Water temperature at outlet is approximately 120°F (49°C).
AquaGo™ comfort / AquaGo™ comfort plus models
Operating mode
Description
• Green LED 1 is illuminated.
• The Truma AquaGo™ instant water heater is switched on.
• Water temperature at outlet is approximately 120°F (49°C).
• Prevention of freezing: The temperature in the Truma AquaGo™ instant water heater is automatically held above 41°F(5°C).
• Energy-saving mode
Model
AquaGo™ basic
AquaGo™ comfort / AquaGo™ comfort plus
The green LED 1 extinguishes.
3. Close the access door (refer to “Closing the access door” on page 7).
4. If the Truma AquaGo™ instant water heater is not needed anymore, turn off the LP gas supply.
• If you intend to place the RV into storage or turn off the Truma AquaGo™ instant water heater during freezing temperatures, refer to “Winterizing” on page 10.
9
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