The Truma AquaGo™ instant water heater (appliance) may be
used only to heat tap water in recreational vehicles (RVs) that
are used for recreation, travel or camping.
RVs are recreational vehicles designed as temporary living
quarters for recreation, camping or travel use. Such vehicles
have their own power or are towed by another vehicle.
Prohibited use
Any use other than the intended use (see above) is prohibited.
Examples of prohibited use:
• Use in a marine environment.
• Use as part of a space heating system.
• Use in mobile homes.
• Use in food trucks or roadside food vending vehicles.
• Use in construction trailers
• Use as a pool heater
Glossary
electric antifreeze kit Truma AquaGo™ electric antifreeze kit
appliance Truma AquaGo™ instant water heater
AWG American Wire Gauge
control panel Control panel CP classic AquaGo™
heating cartridge Truma AquaGo™ electric antifreeze kit
cartridge
MWG Metric Wire Gauge
Installation Instructions
Safety behaviour and practices .................................... 19
Selecting a suitable location .......................................... 19
Preparing for installation ................................................ 19
Preparing the installation site .............................................. 19
Preparing the gas connection ............................................. 20
– Gas side connection ......................................................... 20
– Gas rear connection ......................................................... 21
Preparing the water connection ......................................... 21
Preparing the 12 VDC electrical connection ....................... 21
APPENDIX A – Error Codes ............................................ 27
APPENDIX B – Functional Diagram .............................. 29
APPENDIX C – Spare Parts (all models) ....................... 31
APPENDIX D – Electrical
APPENDIX E – Notes for painting the access door
and cover plate ................................................................. 34
Connection Diagram .......... 33
3
Page 4
Consumer Safety Information
Safety symbols and signal words
This is the safety alert symbol. This symbol
alerts you to potential hazards that can kill or
hurt you and others.
• Do not place articles on or against the ap-
pliance. Do not lean any objects against
the water heater’s access door or place any
foreign objects within 61 cm (2 feet) of the
access door.
• Do not use or store flammable materials near
the appliance.
indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
indicates a hazardous situation
which, if not avoided, could result in minor or
moderate injury.
is used to address practices not re-
lated to physical injury.
Other important information or tips
Safety behaviour and practices
If the gas system is leaking or if there is a
smell of gas
• extinguish all open flames
• open windows and door
• close all shut-off valves and gas cylinders
• do not smoke
• do not activate any electric switches
• ask an expert to inspect the entire system!
Ensuring a safe operating environment
• Do not spray aerosols in the vicinity of the
appliance while it is in operation.
• Do not modify the appliance.
Responsibilities of the operator
• Avoid possible serious health issues caused
by electromagnetic radiation. All persons
with a pacemaker are prohibited from opening the access door and maintaining the appliance during operation.
• The operator is responsible for the water
filled into the appliance and its quality.
• The use of upright gas cylinders from which
gas is taken in the gas phase is mandatory for the operation of gas regulators, gas
equipment and gas systems. Gas cylinders
from which gas is taken in the liquid phase
(e. g. for forklifts) must not be used, since
they would result in damage to the gas
system.
• Gas systems and pressure regulators must
comply with the technical and administrative
regulations of the country in which the appliance is used (AS/NZS 5601).
•
gases. To ensure dissipation of exhaust gases, operate the appliance outdoors only.
– Never use in enclosed spaces or tents or
breathe in the exhaust gases.
– If installing an awning, make sure that the
exhaust system terminates to the outdoors.
– If you park the RV in an enclosed space,
such as a garage or repair shop:
· You must block the fuel supply.
· You must switch the appliance off at the
control panel.
• Keep the air inlet and exhaust outlet free
of obstructions in order to ensure clean
combustion.
4
Suffocation through exhaust
• For your own safety it is absolutely necessary to have the complete gas installation
regularly checked by an expert (at least every
2 years). The vehicle owner is always responsible for arranging the gas inspection.
Safe operation
• Use with propane gas only. Butane or any
mixtures containing more than 10% butane
must not be used.
• The nominal gas system pressure must be
2.75 kPa.
Page 5
• LP tanks must be filled by a qualified gas
supplier only.
• Hot water can be dangerous, especially for
infants, children, the elderly or infirm. It can
cause severe burns. Therefore:
– Never actuate the pressure reliefvalve
(Fig.1 – 4 ) as long as the appliance is still
hot.
– Never actuate the Easy Drain Lever
(Fig. 1 – 11) as long as the appliance is under water pressure and/or still hot.
• Always check the water temperature before
entering a shower or bath.
• How long before hot water causes skin
damage?
Temperature °CTime before skin becomes scalded
681second
642seconds
605seconds
5615seconds
521minute
513minutes
485minutes
37safe bathing temperature
Source: Moritz, A.R. / Herriques, F.C.: Studies of thermal injuries: the relative importance of time and surface temperature in causation of cutaneous burns
A. J. Pathol 1947; 23: 695 - 720
• The water pressure on the inlet side must be
limited to 450 kPa, otherwise internal components of the appliance will be damaged.
On (city) water connections with a pressure
higher than 450 kPa a pressure regulator is
strongly recommended.
While driving
• To avoid damage, make sure the access door
(Fig. 1 – 20) to the appliance is closed before
moving the RV, as follows:
– Turn lock is engaged.
– Access door is flush with the cover plate.
• Shut OFF gas and the LP tank when moving
the RV. This disables all gas appliances and
pilot lights. Gas appliances must never be
operated while vehicle is in motion.
• Shut OFF the appliance when refueling or
pumping gas, in multi-storey car parks, in
garages or on ferries.
• To avoid damage, make sure no spray water
enters the appliance when cleaning the RV,
e.g., do not spray directly into the openings/
venting grid.
Safe handling of malfunctions
• Switch OFF the gas supply and the
appliance:
– if anything seems to be out of the ordinary.
– if you smell gas.
•
Fire / explosion if you attempt
to use an appliance that has been damaged by flooding or if the vehicle has been
involved in an accident. A damaged appliance must be repaired by an expert or be
replaced.
• Only carry out repairs yourself if the solution
is described in the troubleshooting guide of
this manual.
• A damaged appliance may have to be replaced with a new one.
5
Page 6
Safe maintenance and repair
Safety features
• Repairs may only be carried out by an expert.
• Children must not carry out maintenance,
repair or cleaning work.
• Before accessing terminals, please secure all
supply circuits (i.e. 12 V) and make sure that
the gas supply is securely turned off.
• Any work involving connection or interconnecting wiring must be carried out by a licensed electrician.
• Only use Truma AquaGo™ decalcification
tablets to decalcify the appliance to avoid
damage and the voiding of your warranty.
– Never use vinegar.
– The use of non-Truma-approved substances
for decalcification can cause chemical reactions and produce hazardous substances
that could enter the drinking water.
The appliance is equipped with the following safety devices:
Flame monitoring
If the flame goes out, the gas supply to the burner is switched
off (after 3 failed restarts).
Low-voltage (over-voltage) shutdown
If the voltage drops below 10 VDC (or rises above16.4 VDC),
the appliance shuts off.
Overcurrent protection
If there is a short circuit in the appliance (>10A), a fuse on
the control unit is activated and the appliance is switched off.
Monitoring of the flue fan
If there is a failure of the flue fan, the gas supply to the burner
is switched off.
Monitoring of hot water temperature
A water over temperature switch avoids excessively high water temperatures in case of an error.
• Any alteration to the appliance or its controls
can cause unforeseen serious hazards and
will void the warranty.
• After a long period of winterisation: Flush all
hot/cold water hoses and the appliance thoroughly with drinking water before using it.
• Keep the appliance free of foreign objects,
e.g., leaves, animals, spiderwebs, and keep
the area around free of snow and ice. The
appliance will not function properly if the intake air or exhaust terminal is obstructed.
6
Page 7
Operating instructions
Read and follow the “Consumer Safety Instructions” before operating the appliance.
Pressure relief valve
Scalding injury from hot water and/or tampering with
the pressure relief valve!
• Never actuate the pressure relief valve as long as the appliance is still hot.
• Do not place a plug or reducing coupling on the outlet
part of the valve
Scalding injuries caused by hot water!
Water temperatures over 52 ºC can cause severe burns or
scalding and in extreme cases even death.
• Before using the hot water tap or using the shower, allow
the hot water to run until the water temperature no longer
increases.
• Test the temperature of the water before placing a child in
the bath or shower.
• Do not leave a child or an infirm person in the bath
unsupervised.
How the appliance works
The appliance was developed exclusively for use in recreational
vehicles (RVs).
The appliance is connected between the vehicle’s fresh water
supply and its hot water system.
It is powered by propane and a 12 VDC power supply. The
ventilation grid on the access door allows combustion air to
flow into the appliance and exhaust gas to flow out.
When the appliance is switched on, the tap water will be
heated on-demand:
• A volume-flow sensor in the appliance detects when the hot
water tap has been opened and the volume flow is greater
than approximately 1.5 litres/min. The burner then starts
automatically.
The pressure relief valve is a safety component and must
not be removed for any reason other than replacement.
• The pressure relief valve is not serviceable; if defective it
must be replaced. It must be replaced by a certified service
technician.
Tampering with the pressure relief valve will void the warranty.
4
4a
Fig. 3
4 Pressure relief valve
4a Test lever
• The burner control continously adjusts the heater output
based on volume flow and inlet water temperature, so that
the temperature at the hot water outlet is approximately
49°C. A temperature stabiliser is also installed in the appliance to minimise fluctuations of the outlet temperature.
• After some time the maximum temperature at the tap or
in the shower is reached. The length of time will depend
on the model (AquaGo™ basic, AquaGo™ comfort and
AquaGo™ comfort plus) and variations in the water system
(length of pipes, insulation, circulation line, etc.).
Like in a home shower, a comfortable water temperature at
the shower head is reached by mixing in cold water.
• When the volume flow is less than approximately
1.5 litres/min or the tap is closed, the burner is
automatically switched off.
The AquaGo™ comfort and AquaGo™ comfortplus
models are equipped with a circulation pump. The circulation
pump as well as the burner are switched on automatically by
the control unit in order to keep the water temperature above
39 °C in “COMFORT” mode and 5°C in “ECO” mode.
Risk of damage in frosty conditions.
Refer to “Winter operation” on Page11.
7
Page 8
Access door
Removing the access door
Opening the access door
1. Turn the turn lock counterclockwise to the vertical position.
open
Fig. 4
• The access door can be opened in two different
positions:
– Position is the maximum opening width for
switching the appliance on or off.
– Position is the starting position for removing
the access door.
1. Open the access door to Position .
2. Move the access door upwards to remove it.
d
I
II
Fig. 6
Closing the access door
Damage to the hinge!
• Do not try to remove the access door in Position . Position is the maximum opening width of the access door.
• Only remove the access door in Position .
2. Open the access door to Position .
c
Fig. 5
Damage to the access door and the RV if the access
door is not closed properly!
• Make sure that the access door is flush with the cover
plate when closed.
1. If removed, insert the access door into the cover plate.
2. Make sure that the webbing is not pinched between the access door and the cover plate.
3. Press the access
4. Turn the turn lock clockwise
door against the cover plate.
into the horizontal position.
close
Fig. 7
8
Page 9
Starting the appliance
Start the appliance as follows:
4. Make sure that the propane gas supply is turned on.
Danger of over-temperature and toxic exhaust gases!
• Use with propane gas only. Butane or any mixtures containing more than 10% butane must not be used.
• Keep the air inlet and exhaust gas outlet free of obstructions. Do not lean any objects against the appliance’s
access door or place any foreign objects within 61 cm of
the access door.
Danger of combustion, personal injury and damage to
RV!
• Keep the area around the appliance free from combustible
materials, petrol, and other flammable vapours or liquids.
• Switch the gas supply and the appliance off:
• if anything seems to be out of the ordinary.
• if you smell gas.
• if you move the RV.
• before entering a service station.
• before entering a tunnel.
Inspections before each use
Check the appliance for the following points before each use.
In case of damage, contact an authorised Truma service provider and do not operate the appliance.
1. Check for visible damage, e.g., on the cover plate or access
door.
2. Provide adequate quantities of propane gas and fresh water.
3. Switch ON and check the 12 V power supply of your RV.
4. Check that the access door of the appliance is closed.
5. Keep the appliance free of foreign objects, e.g., leaves, animals, spiderwebs, and keep the area around free of snow
and ice. The appliance will not function properly if the intake
air or exhaust terminal is obstructed.
5. Switch on the 12 V power supply (RV).
6. Open the access door (“Opening the access door” on
Page8).
7. Switch on the appliance at the POWER switch. Refer to
“Switching ON the appliance” on Page9.
8. AquaGo™ comfort and AquaGo™ comfort plus: Select
the desired operating mode (refer to “Operating modes
(control panel)” on Page10.
9. Close the access door (refer to “Closing the access door”
on Page8).
Scalding injuries caused by hot water!
Water temperatures over 52 ºC can cause severe burns or
scalding and in extreme cases even death.
• Before using the hot water tap or using the shower, allow
the hot water to run until the water temperature no longer
increases.
• Test the temperature of the water before placing a child in
the bath or shower.
• Do not leave a child or an infirm person in the bath
unsupervised.
• There may be a variation between the temperature
delivered from the appliance and the temperature
at the tap due to water conditions or the length of
pipe from the appliance.
• The presence of a flow restrictor in the hot water
line may Iimit the water flow.
10. How to use hot water:
• To obtain the desired water temperature at the tap or in
the shower, mix cold and hot water.
• Particularly when showering, wait until the water temperature has stabilised before entering or allowing other
people or animals to enter the shower.
Operating procedures
Risk of damage in frosty conditions.
In frosty conditions there is a risk that water in pipes, taps and
appliances could freeze. This can cause considerable damage.
• Before you fill water into appliances and parts that transport water, you must heat the installation area sufficiently
so that the water cannot freeze.
Proceed as follows to fill the appliance with water:
1. Close open bypass lines (if present).
2. Turn on fresh water supply or switch on water pump.
3. Fill the water system.
• Open all water-release points, e.g., cold and hot water
taps, showers, toilets.
It is important that you bleed the water system before starting the appliance.
– Once water flows continously, the water system is vented.
Close the water-release points.
Switching ON the appliance
1. Open the access door (“Opening the access door” on
Page8).
2. To switch on the appliance, switch the POWER
switch (Fig. 8 – 8) to one of the two “ON” positions.
Both ON positions on the POWER switch have the
same function. Choose your preferred position.
• When the green power ON LED 1 (Fig. 8 – LED 1) is lit,
the appliance is switched on.
• If the red error code LED 2 (Fig. 8 - LED 2) is lit / flashes,
there is a fault or warning. (refer to “APPENDIX A – Error
Codes” on Page27).
LED 1
Power
8
Power
LED 2
Fig. 8
9
Page 10
AquaGo™ basic
• The operating mode is set automatically to “BASIC”.
• The appliance is now ready for use.
• Water temperature at outlet is approximately 49°C.
AquaGo™ comfort / AquaGo™ comfort plus
• The appliance is now ready for using the control panel inside
your vehicle. Refer to “Operating modes (control panel)” on
Page10.
Operating modes (control panel)
AquaGo™ comfort / AquaGo™ comfort plus
A control panel to select the operating mode is included with
the delivery.
Eco
Rotary switch
O
LED 3
Clean
Fig. 9
With the rotary switch (Fig. 9) you can choose between the
following operating modes:
CleanDECALCIFICATION
Only AquaGo™ comfort / AquaGo™ comfort plus.
See “Decalcification” on Page14.
For safety reasons, after 30 seconds the de-
calcification process cannot be stopped until
the system has been rinsed in accordance with the
instructions. See “Interrupt decalcification” on
Page16.
Description of the yellow status LED 3
(see Fig. 9 – LED 3)
SignalMeaning
LED 3 lit– Appliance is switched on
LED 3 is off– Appliance is switched Off.
Every 7 s, LED 3 is
interrupted for 1 s
LED 3 flashes slowly
1 s on, 1 s off
LED 3 flashes
quickly
LED 3 flashes
2x briefly after a
break.
– See “Troubleshooting” on
Page17.
– The appliance must be decalcified
– Decalcification mode has been
activated
– Before you use the water system
you must rinse it (see step f) “Rinse
the water system” on Page 15).
– There is a fault in the appliance.
The exact fault diagnosis must be
determined via error LED 2. Refer
to “APPENDIX A – Error Codes” on
Page27.
– Risk of freezing, the temperature in
the appliance is below 3 °C.
SignOperating mode / Description
ECO
The appliance is now running in energy-saving
mode.
• Water temperature at outlet is approximately 49 °C.
• Prevention of freezing by using propane gas. The
temperature in the appliance is automatically
kept above 5 °C.
• During operation, the yellow status LED 3 is lit.
COMFORT
The appliance is now running in a mode that pro-
vides rapid availability of hot water.
• Water temperature at outlet is approximately 49 °C.
• Standby heat.
The temperature in the appliance is automatically
kept above 39 ºC.
• During operation, the yellow status LED 3 is lit.
Off
Stand-by. The appliance is not running in any operating mode.
• The yellow status LED 3 is off.
To switch off the POWER and gas supply refer to “Switching OFF the appliance” on
Page10.
ANTIFREEZE
Prevention of freezing using 12 VDC electricity:
Switching OFF the appliance
1. AquaGo™ comfort / AquaGo™ comfort plus
Set the control panel to “Off”.
2. Open the access door (“Opening the access door” on
Page8).
3. Switch off the appliance at the POWER switch (Fig. 8).
The green Power-ON LED 1 (Fig. 8) extinguishes.
4. Close the access door (“Closing the access door” on
Page8).
5. If the appliance is not needed, turn off the gas supply to
the appliance.
If you intend to place the RV into storage or turn off
the appliance during freezing temperatures, refer to
“Winterising” on Page11.
10
Operating mode with installed electric anti-
freeze kit (available as an accessory) and appliance switched on. The temperature in the appliance is automatically held above 5 °C.
• During operation, the yellow status LED 3 is lit.
Page 11
Winter operation
Winterising
Risk of damage in frosty conditions.
In frosty conditions there is a risk that water in pipes, taps and
appliances could freeze. This can cause considerable damage.
• Never operate the AquaGo™ basic in frosty condi-
tions, this model must be winterised (refer to “Winterising” on Page 11).
• Winter operation will not protect the RV’s entire water
system. Water lines, taps, water tanks and the external
water valves and the vehicle must be heated separately.
• The RV must be designed for winter use/freezing
conditions.
• The water pipes in the RV must be ice-free to operate the
AquaGo™ comfort / AquaGo™ comfort plus in winter.
Otherwise, there is no water flow and the appliance does
not start.
Only AquaGo™ comfort /
AquaGo™ comfort plus
When the vehicle is standing, to -20°C
• The appliance has a built-in thermostat that will start the
burner and the circulation pump whenever the temperature in the appliance falls below +5°C. The burner will
automatically shut off when it senses a temperature above
44°C. You must leave the mode switch in the “ECO” or
“COMFORT” position.
Severe damage to the water system components and
the appliance!
Any damage caused by freezing or an unsuitable winterising fluid will not be covered by warranty.
• Follow the recommendations below if the appliance will
be stored under freezing conditions or for an extended
period of time.
• Winterise the appliance at the start of the winter season
or before travelling to a location where freezing conditions
are likely.
If your RV is equipped with a bypass around the appliance,
separate the appliance from the water system with the
bypass.
Winterising the appliance
To winterise the appliance, drain all water from the appliance
(see “Draining the water and cleaning the water inlet filter” on
Page12).
Once the water has been drained, the appliance is protected
against freezing conditions.
Winterising the RV with a winterising fluid
• Winterising the RV with a winterising fluid is only
possible with an installed bypass kit (not in scope
of delivery)
•
must ensure a constant supply of power (12 V), propane
gas, sufficient water in the system, and you must leave the
appliance powered “ON”. The water system must be bled
so that the circulation pump works.
•
tures are below -20°C, the appliance must not be operated
and must be winterised. To winterise the appliance (refer to
“Winterising” on Page11).
While driving (or if there is no gas supply), to -20 °C
•
hicle is in motion. Ask your dealer / vehicle manufacturer
about options for heating your RV while driving.
• An electric antifreeze kit is available as an accessory (ask
your dealer). With this kit, the appliance can be kept frostfree while you are driving or if there is no gas supply (to
ambient temperatures of -20 °C). The electric antifreeze kit
includes detailed instructions.
–
ent temperatures below -20 °C the appliance must not be
operated and must be winterised. To winterise the appliance (refer to “Winterising” on Page11).
For the appliance to operate properly, you
If the vehicle is standing and ambient tempera-
Gas must not be used for heating while the ve-
While the vehicle is in motion and at ambi-
• Refer to the connection diagram “Connection diagrams” on Page22
the following description.
Winterising AquaGo™ basic / AquaGo™ comfort
1. Close valves A and B.
2. Open valve C.
3. Drain the appliance (see “Draining the water and cleaning
the water inlet filter” on Page12).
4. Flush the RV’s water system with a suitable winterising fluid
according to the supplier’s or RV manufacturer’s guidelines.
Winterising AquaGo™ comfort plus
1. Close valves A, B and E.
2. Make sure that valve D remains in the closed position.
3. Open valve C.
4. Drain the appliance (see “Draining the water and cleaning
the water inlet filter” on Page12).
5. Flush the RV’s water system with a suitable winterising fluid
according to the supplier’s or RV manufacturer’s guidelines.
6. Close all taps (if open).
for all letters referred to in
7. Open valve D.
8. Wait until winterising fluid has drained. Collect escaping
fluid in a suitable vessel.
9. Close valve D.
11
Page 12
AquaGo™ technical data
Maintenance
Nominal input power
(calorific value)
Fuelpropane gas
Fuel inlet pressure2.62 – 3.49 kPa
Fuel manifold pressure0.32 – 2.49 kPa
Nominal voltage 12 V DC (<1V
Power input
AquaGo™ basic< 1.5 A
AquaGo™ comfort< 2.5 A
AquaGo™ comfort plus< 2.5 A
Water operating pressure450 kPa maximal
Standard water outlet
temperature
Water volume1.3litres
Ambient temperature
AquaGo™ basic+5°C…+40°C
AquaGo™ comfort
AquaGo™ comfort plus
Dimensions (without flange and cover plate)
WidthHeightDepth
mm318318394
Dimensions of cover plate
Size XS
mm38439420.2
Standard
mm45045020.2
Adapter
mm51051020.2
Installation cutout and depth
WidthHeightDepth*
mm324324450 - 500**
Weight unit without
access door
Weight access door standard
and access door XS
Weight access door adapter
kit
* Depending on application
** Recommended
61.9 MJ/h
49°C
-20°C…+40°C
(approx.) 15.5 kg
(approx.) 1.3 kg
(approx.) 2.5 kg
Repairs must be performed by a certified service technician.
Truma recommends that the appliance be serviced annually
by a certified service technician. Verify proper operation after
servicing.
pp
)
High temperatures or repair attempts while the gas
supply is turned on may result in scalding injuries!
• Turn OFF the electrical power supply and the gas supply
before starting maintenance and repair work.
• Allow the appliance to cool down.
• Never actuate the pressure relief valve as long as the appliance is still hot.
Injuries caused by the Easy Drain Lever!
• Never actuate the Easy Drain Lever as long as the appliance is under water pressure and/or is still hot.
Sharp edges can cause cuts and injury!
• Always wear protective gloves to avoid injuries from
sharp edges during maintenance work.
Draining the water and cleaning the water
inlet filter
To keep the appliance fully functional, clean the water
inlet filter at least once a year.
1. AquaGo™ comfort / AquaGo™ comfort plus
Set the control panel to “Off“.
2. Remove the access door (“Removing the access door” on
Page8.)
3. Switch OFF the appliance at the POWER switch.
4. Open a hot water tap and wait for coldwater.
12
5. Turn OFF the water supply or switch OFF the water pump.
6. Leave the hot water tap open in order to depressurise and
vent the water system.
Injuries caused by the Easy Drain Lever!
When the Easy Drain Lever is folded out, it protrudes beyond the side wall of the vehicle.
• When walking past or bending over, make sure that you
and others have sufficient distance.
7. Open the latch with your thumb while pulling the EasyDrain
Lever down as far as it will go.
8. Remove the water inlet filter (or heating cartridge) as shown
in Fig. 10 and clean it with clean water.
9. Inspect the O-rings on the water inlet filter (or heating cartridge) for cracks. Change the filter assembly (see, “APPENDIX C – Spare Parts (all models)” on Page31) if there are
cracks.
Page 13
Latch
Danger of crushing/pinching of fingers when the
EasyDrain Lever is closed!
I
II
Easy Drain Lever
Water inlet filter *
• Never put fingers between Easy Drain Lever and water
inlet filter or latch.
If, during installation, it is difficult to install the filter cartridge, use a small amount of soap on the O-rings. Never
use grease because the O-rings are not resistant to grease.
10. Install the water inlet filter (or heating cartridge) as shown
in Fig. 10. Observe the correct installation position and
close the Easy Drain Lever until it is locked by the latch.
You can hear a “clicking” sound as the EasyDrain Lever
engages.
11. Insert and close the access door (“Closing the access
door” on Page8).
Water inlet filter *
Top
O-rings
Latch
* or heating cartridge
Fig. 10
13
Page 14
Decalcification
Risk of damage in frosty conditions.
In frosty conditions there is a risk that water in pipes, taps and
appliances could freeze. This can cause considerable damage.
• Do not decalcify the appliance in frosty conditions.
The use of non original Truma AquaGo™ decalcification tablets (e.g. vinegar) for decalcification can cause
chemical reactions and produce hazardous substances that could enter the drinking water supply.
• Do not mix Truma AquaGo™ decalcification tablets with
other substances to avoid chemical reactions and production of hazardous substances.
Decalcification frequency
Lime scale occurs especially as a result of precipitation from
“hard” water. The appliance must be decalcified regularly depending on water hardness and hot water consumption.
Recommended decalcification frequency per year
Very hard
>180
Hard
121 - 180
3
Moderately hard
61 - 120
Soft
Water hardness
mg/l CaCO
0 - 60
Usefew*normal*frequent*
* Hot water consumption
few -> approximately 2400 l /Year
normal -> approximately 6000 l /Year
frequent -> approximately 24000 l /Year
12 4
11 3
11 2
11 1
Decalcification (models without control panel)
Models without control panel:
• AquaGo™ basic
You can have these models decalcified by a Truma service
partner. Please contact the following address:
Dometic Pty Ltd, Building 3B,
Clayton Business Park,
1508 Centre Road, Clayton, Victoria, 3168,
Australia
Refer to the table on Page 14 in “Decalcification frequency”
for the decalcification frequency.
Decalcification (models with control panel)
• Only use Truma AquaGo™ decalcification tablets to decalcify the appliance to avoid:
– chemical reactions and production of hazardous
substances,
– damage to your appliance,
– and the voiding of your warranty.
– Call your local AquaGo dealer or service provider or see
www.truma.com for more information to obtain Truma
AquaGo™ decalcification tablets.
Irritation of skin and eyes in case of contact with decalcification agent
Wear protective gloves, eye protection and face protection
to avoid contact.
• Never use the water supply in the RV during decalcification
• In case of skin contact with the decalcification agent, immediately rinse the affected area with plenty of water.
• In case of eye contact, hold eyelid open and rinse with
running water for 10 – 15 min. Remove contact lenses, if
present and easy to do. Continue rinsing. Consult an eye
specialist.
• If you swallow the decalcification agent, immediately
rinse your mouth and drink plenty of water in small sips.
Do not vomit. Consult a doctor.
During decalcification, you must also observe the
following
• Damage to the appliance if decalcification is interrupted.
– You must complete the decalcification process and then
rinse thoroughly with clean water.
– Allow about 3 hours for decalcification. The appliance
works on its own for most of this time.
• Sensitive surfaces (e. g. marble) may be damaged through
contact with the decalcification agent.
– Immediately remove splashes of decalcification agent on
these surfaces.
a) Preparing for decalcification
For safety reasons, once the decalcification process has
started it must not be stopped until the system has been
rinsed (see process f). All operating modes of the appliance
are blocked until decalcification has been completed.
Tasks within the RV
• Set the control panel to “Off”.
AquaGo™ comfort / AquaGo™ comfort plus
with control panel (included with delivery).
An integrated water consumption meter recognises (after hot
water consumption of approx. 6000 l) that decalcification is
necessary. The assumed water hardness is “hard” and cannot be changed. The yellow status LED3 (Fig. 9) indicates
that decalcification is necessary (goes off briefly about every
7seconds).
14
• Turn OFF the water supply or switch OFF the water
pump.
• Open a hot water tap to relieve pressure in the system.
• On all water taps attach the warning sign “Caution decalcification in progress” in a clearly visible position. Warning signs are enclosed with the decalcification tablets.
Page 15
b) Drain the water system
6 x
e) Start decalcification
Tasks outside the RV
• Remove the access door (refer to “Removing the access
door” on Page8)
• Switch OFF the appliance at the POWER switch
• Drain the water system and remove the water inlet filter.
Do do this, please refer to “Draining the water and cleaning the water inlet filter” on Page12, Steps 4 to 8.
•
the water inlet filter for decalcification (included with
the delivery Fig.1– 11a).
If you are using an electric
antifreeze kit, it must be
removed and be unplugged from the power
supply before decalcification (see Fig. 11).
c) Introduce the decalcification agent
Tasks outside the RV
•
contact with decalcification agent. Wear protective gloves,
eye protection and face protection to avoid contact.
• Fill the water inlet filter with 6 Truma AquaGo™ decalcification tablets (content of one blister pack).
You must use
Fig. 11
Irritation of skin and eyes in case of
Tasks within the RV
• Set the control panel to “Clean”.
– If decalcification does not start, switch the appliance on
at the POWER switch.
f) Rinse the water system
• You will need about 30 litres of water to rinse the
water system.
• Dispose of (used) decalcification solution in accordance with local laws and regulations.
Tasks within the RV
• Open all water-release points, e.g., hot water taps, showers, toilets.
• Run the water until the status LED 3 (Fig. 9) on the
control panel goes out.
• Set the control panel to “Off”.
• Close all water-release points.
• Turn OFF the water supply or switch OFF the water
pump.
• Open a hot water tap to relieve pressure in the system.
To make sure that the appliance and the water pipes
contain no decalcification agent, empty the water sys-
tem again and refill it.
Fig.12
• Re-insert the water inlet filter. See Step 9 in “Draining the
water and cleaning the water inlet filter” on Page 12.
• Switch ON the appliance at the POWER switch.
d) Fill the water system
Tasks within the RV
• Turn on fresh water supply or switch on water pump
The decalcification tablets dissolve in water quickly
(approx. 10 minutes). So that the decalcification
agent is not rinsed out, when filling, run the water only as
long as necessary. The Truma decalcification tablets colour the water slightly red.
• Fill the water system.
– Open all water-release points, e.g., hot water taps,
showers, toilets.
Tasks outside the RV
• Switch the appliance OFF at the POWER switch (red error
code LED 2 (Fig 8) flashes before it switches off).
• Drain the water System. Refer to “Draining the water and
cleaning the water inlet filter” on Page12, Steps 4. to 8.
• Install the water inlet filter* referring step 9.
* Or antifreeze cartridge if electric antifreeze kit is
installed.
• Switch ON the appliance at the POWER switch.
• Insert and close the access door. Refer to “Closing the
access door” on Page8.
You have to switch the appliance off and on to unblock
decalcification and enable further operation.
– Once water flows uniformly, the water system is
vented.
– Close the water-release points.
You must bleed the water system thoroughly otherwise
the circulation pump cannot circulate the decalcification
solution.
15
Page 16
g) Fill the water system
Accessories
Tasks within the RV
• Turn on fresh water supply or switch on water pump.
• Fill the water system.
– Open all water-release points, e.g., hot water taps,
showers, toilets .
– Once water flows uniformly, the water system is vented.
– Close the water-release points.
• Before you use the water system and the appliance,
check the colour of the water at all taps:
– Slightly red -> rinse again.
– Clear -> decalcification is finished.
• Remove the warning signs “Caution decalcification in
progress”.
Interrupt decalcification
Decalcification is indicated through slow flashing (1s on,
1s off) of the status LED 3 (Fig. 9) on the control panel.
• Decalcification can be interrupted by switching the control
panel to “Off”.
– Decalcification is interrupted after about 2 s.
Electric antifreeze kit *
Truma offers an Electric antifreeze kit (part no. 77400-01) that
keeps the appliance frost-free to - 20
or if there is no gas supply. To operate the kit, you need a 12V
(120W) power supply from the vehicle’s on-board system.
Ask your dealer.
Truma offers a Rear installation gas connection kit (part no.
77000-37500) if installation from the back of the appliance is
required.
Truma AquaGo™ Comfort upgrade kit
Truma offers a kit (part. no. 77000-00005) to upgrade from
AquaGo™ basic to AquaGo™ comfort.
°C while you are driving
– The status LED 3 (Fig. 9) on the control panel flashes
quickly.
• Irritation of skin and eyes in case of
contact with decalcification agent. Wear protective gloves,
eye protection and face protection to avoid contact.
• First you must take out the water inlet filter and remove any
Truma AquaGo™ decalcification tablets that it may contain.
– To take out the water inlet filter, refer to “Draining the wa-
ter and cleaning the water inlet filter” on Page 12.
– Dispose of Truma AquaGo™ decalcification tablets in ac-
cordance with local laws and regulations.
• Before you use the water system again, you must rinse it
(see Step f) “Rinse the water system” on Page 15) and fill it
with water (see Step g) “Fill the water system” on Page 16).
16
Page 17
Troubleshooting
ProblemPotential causeResolution
No hot water at
the tap
Gas supply is turned off or interrupted.Check and/or turn on gas supply.
Gas tank is empty. Refill/replace
the gas tank.
The appliance is switched off.Switch on the appliance according to instructions
Fresh water supply is turned off.Open the fresh water supply.
Power supply to the appliance is switched off.Switch on power supply to the appliance.
Defect in the appliance.LED 2 blinks red (refer to “APPENDIX A – Error
Boiling noisesToo much lime scale in the appliance.The appliance must be decalcified (refer to “Decal-
Hot water temperature too low.
Water escaping
at pressure relief
valve.
Gas flow to the appliance is too low (gas inlet pressure < 2,62 kPa.
Volume flow of hot water is too high and/or the
temperature of cold water reaching the appliance
is too low.
Too much lime scale in the appliance.The appliance must be decalcified (refer to “Decal-
Water pressure in water system too high.Adjust the water pump pressure to a maximum of
(“Operating procedures” on Page9).
Codes” on Page27) and contact a certified service technician if necessary.
cification” on Page14).
Consult vehicle documentation to determine
if gas supply is capable of providing the
necessary volume of gas for the appliance.
Contact a service technician to verify
a suitable gas installation.
Turn down hot water at the tap or in the shower in
order to reduce volume flow.
Potentially retrofit a volume flow throttle into the
water system. This must be performed only by a
certified service technician.
cification” on Page 14).
450 kPa.
If the water system is connected to a central
water supply higher than 450 kPa (4.5 bar) (rural or
urban connection), a water pressure reducer must
be used.
Water cannot expand in the water system. Contact the vehicle manufacturer about retrofitting
Lime or dirt under the pressure relief valve seat.
Water escaping
at the water inlet
filter
AquaGo™ comfort / AquaGo™ comfort plus
The yellow LED 3
is off although an
operating mode
was selected.
Lime or dirt under the O-ring seats.Clean the O-rings and their corresponding sealing
Power switch is OFF.Switch ON the appliance at the POWER switch.
Power supply to the appliance is switched off.Switch on power supply to the appliance.
The power supply was interrupted.Reset by switching OFF at the control panel,
Install a water pressure reducer (e.g. Truma water
pressure regulator) at the fresh water supply.
a pressure compensation element.
Allow the appliance to cool and then slowly raise
the test lever (Fig. 3 – 4a) to flush the water system
and attempt to force dirt or foreign matter out of
the pressure relief valve seat.
Replace pressure relief valve. This must be performed only by a certified service technician.
surfaces with clean water.
waiting 2 seconds and then switching on again.
17
Page 18
Truma warranty policy
Warranty does not cover
The warranty is given by
Dometic Pty Ltd, Building 3B,
Clayton Business Park,
1508 Centre Road, Clayton, Victoria, 3168,
Australia
for 24 months from the date of purchase against any defect
arising from faulty materials or workmanship.
Repairs will be carried out during normal business hours only by
Dometic Pty Ltd, or its duly authorised service agents, and are
subject to the warranty conditions and exclusions hereunder.
Warranty conditions
• The company will only provide service on presentation
of proof of purchase, on either the Truma product, or the
Caravan / RV / Pleasure Craft in which the Truma product
has been installed, to any authorised service agent. The purchaser must allow the service agent to photocopy the proof
of purchase to facilitate his claim to the manufacturer.
• Warranty repairs can only be performed by authorised service agents and under no circumstances will Dometic reimburse repairs carried out by unauthorised persons. Tampering with any part of the product by unauthorised personnel
will automatically void the warranty.
• The product must be used solely for domestic purposes. If
the product is used for commercial purposes the warranty
is 6 months only.
• Where applicable, the products must be used on the appropriate electrical voltage, gas type and pressure, or fuel
source.
• If at any time during the warranty period any part or parts
are replaced with a part or parts not supplied or approved
by Truma, this warranty shall immediately become void.
Any heater which has been:
(a) Subject to misuse, neglect, accident or alteration by any
person.
(b) Damaged or destroyed by fire, flood, act of God or other
inevitable accident.
• Fair wear and tear.
• Damage from foreign substances such as dirt or liquid.
• Travelling expenses or call out fee to and from authorised
service agents premises.
• Accommodation or Site Expenses.
• Cleaning of the system or cleaning and adjustment of the
gas system. This is considered to be a part of normal product maintenance.
• Heater not operating or resultant damage to the unit because it has not been operated in a level position.
• Freight cost of the appliance or parts, to or from, point of
service or transit damage.
• Dometic / Truma are not responsible for resultant loss or
damage sustained by the purchaser.
• Appliance not operating or resultant damage to the unit
where the appliance has not been installed, ventilated,
flued or operated in accordance with the manufacturer’s
instructions.
Apart from any warranties implied by the Trade Practices Act
1974 or any relevant State legislation all other warranties
express or implied whether arising by virtue of statute or
otherwise are hereby excluded.
Important notice
Before calling a service technician please check carefully
the operating instructions, warranty terms and conditions. If
the product fails for any of the reasons detailed therein, or is
faulty due to abuse, misuse or improper installation, then a
service fee shall be charged to the purchaser.
If you have any queries regarding the interpretation of the
warranty you should contact Dometic Pty Ltd.
Whilst this book represents service outlets at the time of
printing, changes occur from time to time. Should you have
any queries or wish to locate your nearest authorised service
agent please contact Dometic Pty Ltd.
18
Page 19
Installation Instructions
Read, observe, and follow these safety instructions to
avoid injuries during installation or operation.
Selecting a suitable location
The appliance is designed to be installed on a floor or a fixed
platform with access to water. Electrical connections are established at the back. Gas access is from the side or from the
rear.
The appliance is designed exclusively for installation on an
outside wall of a RV.
Safety behaviour and practices
• This appliance must be installed in accordance with
the Australian gas code AS/NZS 5601.
• Installation must be performed by an authorised Truma
recommended installer, service agency, or OEM. Improper
installation, alteration, service, or maintenance can cause
property damage, personal injury, or loss of life.
– Do not attempt installation as a Do-it-Yourself project.
• Install in recreational vehicles (RVs) only.
– Install the appliance on an exterior wall, with the access
door opening to the outside.
– Install the appliance in the direction shown.
• Switch off the vehicle’s on-board power supply during installation and when connecting the appliance
• Close the vehicle’s gas supply during installation and when
connecting the appliance.
• Always wear protective gloves to avoid injuries from sharp
edges during installation and maintenance work.
• Handle the appliance only by lifting or grabbing the metal
casing. Never lift or grab the appliance by any of its delicate
interior components.
Installation of the appliance on the back of a trailer is not
advised because of high pollution caused, e.g., by dirty
and wet roads.
Risk of poisonous exhaust gases due to improper
installation!
• Make sure that the appliance is installed as described
below.
• DO NOT install the appliance in any location where the vent
may be covered or obstructed when any door or window on
the RV is opened or due to the design of the RV or due to
special features of the RV such as slide-out, pop-up, etc.
• DO NOT install on a swing door.
• The distance from openings / windows must comply with AS/NZS 5601.
• The distance to corner of vehicle must comply
with AS/NZS 5601.
• The distance from gas bottle must comply
with AS/NZS 5601.
Preparing for installation
• Make sure that all combustion air is supplied from outside
the RV. DO NOT draw air for combustion from occupied
spaces.
• Make sure that all exhaust gases are directed outside of the RV.
– Protect building materials from exhaust gases.
– Never direct the exhaust gases to any outdoor enclosed
spaces, such as a porch.
• Any alteration to the appliance or its controls can cause unforeseen serious hazards and will void the warranty.
• DO NOT alter the appliance for a positive grounding battery
system.
• DO NOT shorten the power cable or remove the sticker that
indicates polarity.
• DO NOT perform a hi-pot test on the appliance unless the
electronic ignition system (circuit board) has been disconnected. A hi-pot test applies a very high voltage between
two conductors.
• DO NOT use a battery charger to supply power to the appliance, even when testing.
• If the vehicle requires welding DO NOT connect the 12 V DC
power to the appliance. Electrical welding will cause serious
damage to the appliance controller.
Sharp edges can cause cuts and injury!
• Always wear protective gloves to avoid injuries from
sharp edges during installation work and while handling
the appliance.
Preparing the installation site
1. Make sure that the appliance is in contact with the vehicle
floor or a platform with adequate weight-bearing capacity
when installed.
2. To install on a carpeted area, install a metal or wood panel
under the appliance that extends at least 7.6 cm beyond the
width and depth of the appliance.
3. If escaping water may damage components or the vehicle,
install a collection pan below the appliance. Direct the flow
of water from the pan to outside the vehicle.
19
Page 20
4. Make sure that the front edge of the opening is surrounded
by a solid frame to firmly anchor the appliance. If needed,
build an appropriate frame (Fig. 13) with the following dimensions:
Width a = 324 mm
Height b = 324 mm
Depth c = > 450 mm
• Make sure that the gas line to the appliance is able to supply the maximum required quantity of gas 61,9 MJ/h, without the gas pressure on the gas connector of the appliance
falling below 2.62 kPa.
• Consider the space needed to lay the gas line and integrate
the appliance when planning the installation space.
a
Top
b
Fig. 13
• The required depth “c” depends on how the water
hoses, electrical connection cable, and gas line are
installed. The depth “c” must be determined for the
particular situation before installation.
• The corners of the rough opening must be at right
angles. The exterior wall opening must be the same
dimensions with no rounded corners.
• An access door adapter kit is available for replacing
existing water heaters, with a large cut-out in the
outer wall of the RV. The adapter plate must be
installed before the appliance is installed. The access door adapter kit includes detailed installation
instructions.
5. Make sure you have suitable screws ready:
• Guide the gas line into the installation space so that the ap-
c
pliance may be removed and reinstalled if service or repairs
are needed.
• Allow sufficient length and flexibility in the gas line for connection or disconnection of the gas line.
• Reduce the number of separation points in the gas line to
the technically required number.
• Avoid separation points in the gas line in spaces used by
people.
• Ensure that the gas connection from the vehicle is in place
before installing the appliance.
– Gas side connection
Risk of explosion due to improper installation of the
gas side connection!
• Use rigid metal 3/8 inch pipes (complies to 1/2 inch
(12.7 mm) outside diameter) for the side gas connector of
the appliance to the gas system of the RV.
• In exceptions, flexible gas hoses may be used for the side
gas connector. The following 4 conditions must be met:
1. Guidelines, laws or regulations allow the use of flexible
gas hoses in this application.
• Without access door adapter kit
In order to securely fasten the appliance and the cover
plate, the screws must be suitable for the chosen frame material and have a diameter of 3.5 mm to 4.2 mm.
–
cover plate, as it will be damaged (tear). Use pan head
screws.
– For the length of the screws follow the screw manufactur-
er’s guidelines.
• With access door adapter kit
You must use the 22 screws (4.2 x 13 mm) that are included
with the access door adapter kit.
– 14 x for fixing: appliance with adapter plate.
– 8 x for fixing: cover plate with adapter plate.
Never use countersunk screws to secure the
Preparing the gas connection
Risk of explosion due to improper installation of the
gas connection!
• Make sure that the operating pressure of the gas supply
corresponds to the operating pressure of the appliance
2.62 – 3.49 kPa.
2. The flexible gas hoses are certified for this type of
application.
3. The flexible gas hoses can be inspected easily over their
entire length.
4. New flexible gas hoses are used for the installation.
The gas line is guided into the appliance from the side. A hole
with a gas pipe grommet (side) is provided in the unit casing
for this purpose.
• Slide the appliance carefully into the installation space until
the installation frame makes contact.
• Make sure that the gas line connects vertically with the appliance’s gas connection and without tension.
• If the connection is OK, push the gas line back.
It will be connected in a later step.
Top
Side
For correct installation, you must also observe the
following:
• The gas connection (SAE 45° Flare Male – SAE J512,
5/8 inch – 18) is located inside the appliance.
20
Gas supply line
Gas pipe grommet (side)
Fig. 14
Page 21
– Gas rear connection
Preparing the water connection
All water connections at the appliance are 1/2 inchNPT male
connections.
Risk of explosion when using flexible gas hoses with
a gas rear connection.
• Flexible gas hoses can leak due to the high temperatures
in the appliance.
• You must use rigid metal 3/8 inch pipes (complies to
1/2 inch (12.7 mm) outside diameter) for a gas rear
connection.
Truma offers a rear installation gas connection kit (part no.
77000-37500) if installation from the back of the appliance is
required.
Scope of delivery:
– A brass elbow with a 45° SAE flare style fitting,
– a plug,
– gas pipe grommet (rear) and
– cable tie are included.
Top
Rear
Side
Gas pipe grommet
(side)
Fig. 15
Gas pipe grommet
(rear)
Gas supply line
Rigid (metal) 3/8 inch pipe
• Use only pressure pumps in the water system, not
immersion pumps, as air in the water system could
cause malfunctions.
• The network of lines must be planned before installation (“Connection diagrams” on Page22).
• Keep the length of the water pipes as short as
possible.
• Because of the risk of frost, install water pipes only
in adequately heated areas of the RV.
• Avoid thermal bridges.
• Install water pipes in a rising direction so that air in
the pipes can escape.
• For AquaGo™ comfort plus
Protect the circulation line against heat loss with
sufficient insulation material.
• Use a suitable connector with a seal for establishing the
water connection to the appliance.
• Use of flexible water hoses of at least 1/2 inchdiameter is
preferred.
• Make sure that all water hoses are installed without kinks.
• Make sure that the water connections from the vehicle are
in place before installing the appliance.
• Open the pre-punched hole on the rear side of the appliance.
• Insert the gas pipe grommet (rear) in this hole (pay attention
to the direction).
Rear
III
Fig. 16
Preparing the 12 VDC electrical connection
All electrical connections must be made in compliance
with all national, regional or local electrical codes.
Risk of a short circuit and hazardous situations due to
improper installation of the electrical connection!
• Use only insulated terminals for all electrical connections.
• The positive line must be fused with a 7.5A fuse near the
battery’s positive terminal.
• The power supply cable must have a diameter of at least:
– 16 AWG (1.5 mm² MWG) for up to 12 m length
(bidirectional)
– 14 AWG (2.0 mm² MWG) for up to 20 m length
(bidirectional)
• Establish the 12 VDC electrical connections according to
the connection diagram “Electrical connection for all models” on Page22.
• To ensure reliable operation:
– Provide a constant voltage supply.
– Filter any AC spikes or voltage surges.
– The AC voltage ripple must not exceed 1 Vpp.
• Make sure that the electrical connections from the vehicle
are in place before installing the appliance.
21
Page 22
Connection diagrams
• The drawings are not intended to describe a complete system. It is up to the certified service technician to determine
the necessary components for and configuration of the particular system being installed (for example an additional
surge protector).
• The drawings do not imply compliance with state or local code requirements or regulations. It is the certified service
technician’s responsibility to make sure that the installation is in full compliance with all state or local code requirements or regulations.
AquaGo™ basic / AquaGo™ comfort
Top
Hot Water
Outlet
A*
Tap 1Tap 2Shower
Instant
Water Heater
Gas side connection
Fig. 17
Cold Water
Inlet
AquaGo™ comfort plus
Top
Hot Water
Outlet
Instant
Water Heater
Gas side connection
Fig. 18
Circulation
Line Inlet
Cold Water
Inlet
C*
B*
Gas rear connection
A*
E*
C*D*
B*
Drain Line
Gas rear connection
* Bypass kit for winterising (not in scope of delivery)
* Bypass kit for winterising (not in scope of delivery)
Maximum pressure 450 kPA
LP gas supply (propane only)
Inlet pressure 2.62 - 3.49 kPa
Electrical connection for all models
Maximum length of the power supply cable (including cables for the optional switch):
• for 16 AWG or 1.5 mm² MWG: max. 12m (bidirectional)
• for 14 AWG or 2.0 mm² MWG: max. 20m (bidirectional)
Optional:
Instant
Water Heater
Fig. 19
22
Switch ON - OFF
(Rating: ≥ 7.5 A)
+
-
12 VDC
Ripple < 1 V
Control
panel * /
Diagnosis
pp
+
7.5 A
12 VDC
Power
Supply
-
* only AquaGo™ Comfort and
AquaGo™ Comfort Plus
Page 23
Mounting the control panel
Only AquaGo™ comfort / AquaGo™ comfort plus
•
ness and moisture. You must install the control panel at a
place inside the RV that is protected against moisture and
wetness.
• Install the control panel (Fig. 1- 27) where it can be seen
easily.
– A 9 m control panel cable (27a) is included with the
delivery.
• Drill a 54 mm diameter hole.
Damage to the control panel from wet-
Installing the appliance
Before installation, read “Preparing for installation” on
Page19 and the following.
Sharp edges can cause cuts and injury!
• Always wear protective gloves to avoid injuries from
sharp edges during installation work and while handling
the appliance.
• Slide the appliance carefully into the installation space until
the installation frame makes contact.
• Insert the plug (27b) on the control panel (27) until it clicks
into place.
• Clamp the control panel cable (27a) in the cable duct of the
control panel.
•
peratures above +60 °C. Do not install the control panel
cable on or fix it to hot components.
• Slide the control panel cable to the back and lay it to the
appliance.
• Fix the control panel with 4 screws (27d).
• Install the cover frame (27e).
27a
27c
Fig. 20
Damage to the control panel cable at tem-
Ø 54 mm
(2 1/8 inch)
27b
27
27d
27e
27
27b
•
Do not use adhesive sealing material (e.g. silicone) for the
watertight seal. Otherwise damage may occur when the appliance is moved during servicing.
• The appliance must be installed with a watertight seal with
the outer skin of the vehicle.
To achieve the watertight seal:
– Pull the appliance out ≈ 5 cm.
– Apply an adequate amount of watertight sealing material
to the entire flange area of the installation frame and at
the corners, see grey marking in Fig.21.
– Slide the appliance carefully into the installation space
until the installation frame makes contact.
Fig. 21
• Screw the appliance into the vehicle’s frame with the prepared 14 screws. See “5. Make sure you have suitable
screws ready:” on Page20.
• Make sure that the unit casing corners are 90 degrees
square so that the cover plate/access door fits properly.
Damage to the appliance and/or the RV!
90 degrees
14 x
Fig. 22
• Immediately remove all excess sealing material.
•
significant damage to the RV due to exhaust gas or
leaking water!
– Make sure that there is a tight seal and that no exhaust
gas or water can enter the RV.
• Check and make sure that there is a tight seal.
Risk of death from poisoning and
23
Page 24
• Fasten the cover plate to the appliance (see Fig.23):
– Position the cover plate.
– Screw the cover plate only loosely. Start with screw 1.
– Align the cover plate.
– Uniformly tighten all 8 screws.
1
8 x
Cover plate
Gas connection
Risk of explosion or poisoning due to improper
installation!
• Permit only a certified service technician to perform
installation.
• Make sure that the manual shut-off valve in the gas line of
the appliance is closed.
• Make sure that the gas line is centred and tension-free
when it enters the grommet so that the gas line will not
abrade the grommet.
• Make sure that the gas line has an SAE 45° Flare Female
connector.
Fig. 23
Top
2
3
1
Fig. 24
•
connections!
– Make sure that no gas lines, water hoses or electrical
lines are kinked or pinched.
– When establishing the water connections, observe the
installation instructions and torques specified by the
manufacturer.
• Connect the hose for cold water (1) at the bottom of the
appliance.
• Connect the hose for hot water (2) at the top of the
appliance.
• AquaGo™ comfort plus only:
Connect the hose for the circulation line (3).
• Check all connections for water leaks.
– Repair leaks as needed.
– Repeat check for water leaks and take any necessary
steps to repair the leaks at all water connections.
• Connect the electrical lines with the proper polarity to the
12 VDC power supply . Refer to “Electrical connection for
all models” on Page22. Install a 7.5 A fuse (see Fig. 19).
Damage to the appliance and the
Top
Additional rules for the appliance gas connector.
• Make sure that the gas line is free of dirt, chips, etc.
• Never use pipe dope on a flare fitting. The flare fitting is a
dry seal.
Connecting the gas line (gas side connection)
• Only AquaGo™ comfort /
AquaGo™ comfort plus (with control panel)
– Feed the control panel cable (approx. 25 cm) from outside
through the gas pipe grommet (side).
– You must attach the snap ferrite around the control panel
cable as shown in Fig. 26. Do not pinch the control panel
cable or damage the snap ferrite.
– Attach the control panel cable to the control unit.
– Hook the control panel cable on to the clip.
• Guide the prepared gas line through the gas pipe grommet
(side).
Connector
Snap ferrite
Clip
Control panel cable
LP gas supply
Gas pipe grommet
Fig. 26
• Screw the gas line’s union nut (wrench size 19 mm) onto
the appliance’s gas connection so it is finger-tight.
+ red
– black
Fig. 25
24
12 V DC
• Gas valve may be damaged during tightening! Use a second wrench to counterhold at the square
end (wrench size 19 mm).
• Use a torque wrench to tighten the union nut (nominal
torque 20 Nm).
Page 25
•
Improper tightening of the cable tie could result in gas/exhaust entering the RV.
• Close the cable tie so that the gas pipe grommet (side)
tightens the gas pipe passage (see Fig. 27).
A cable tie is provided with the appliance. You will find
it fixed to the gas valve
Risk of poisoning and/or explosion!
Control panel cable *
Cable tie
Gas pipe
grommet (side)
Fig. 29
• Screw the gas line’s union nut (wrench size 19 mm) onto
the appliance’s gas connection so it is finger-tight.
SAE 45° Flare Male
SAE J512, 5/8 inch -18
* AquaGo™ comfort / AquaGo™ comfort plus
Fig. 27
SAE 45° Flare Female
SAE J512, 5/8 inch -18
Connecting the gas line (gas rear connection)
• Remove the gas pipe grommet (side).
• Slide the prepared gas pipe through the gas pipe grommet
(rear) from behind so that the elbow fitting can be mounted.
Gas pipe grommet
(side)
SAE 45° Flare Female
SAE J512, 5/8 inch -18
Fig. 28
•
ing! Use a second wrench to counterhold at the square end
(wrench size 19 mm).
• Mount the elbow union (45° SAE flare style) on the gas pipe
in the direction shown (see Fig. 29).
• Use a torque wrench to tighten the union nut (nominal
torque 20 Nm) (brace against the elbow union with wrench
size 14 mm).
Gas line may be damaged during tighten-
•
ening! Use a second wrench to counterhold at the square
end (wrench size 19 mm).
• Use a torque wrench to tighten the union nut (nominal
torque 20 Nm).
• Only AquaGo™ basic (without control panel):
– Close the side hole with the plug.
Fig. 30
• Only AquaGo™ comfort /
AquaGo™ comfort plus (with control panel)
–
temperatures above +60 °C. Do not install the control
panel cable through the rear gas pipe connection. You must
feed the control panel cable through the hole on the side.
– Slide the side gas pipe grommet on to the control panel
cable (bush points towards hole). The control panel cable
must protrude by about 25 cm.
–
Improper tightening of the cable tie could result in gas/
exhaust entering the RV. Close the cable tie so that the side
gas pipe grommet tightens the control panel cable passage.
– Fix the side gas pipe grommet to the control panel cable
with a cable tie.
Gas valve may be damaged during tight-
Plug
Damage to the control panel cable at
Risk of poisoning and/or explosion!
A cable tie is provided with the appliance. You will find
it fixed to the gas valve
25
Page 26
Checking for gas leaks
Control unit
Gas pipe grommet
(side)
Control panel cable
length 25 cm
Connector
Fig. 31
– Install the side gas pipe grommet with the control panel
cable in the side hole.
Control panel cable
Gas pipe
grommet
(side)
Risk of death and personal injury through fire and/or
explosion!
• DO NOT use matches, candles or other sources of ignition
when checking for gas leaks.
• After the gas supply is connected, check for gas leaks at
all gas connections. Use a gas leak detection liquid.
1. Turn OFF the electrical power supply.
2.
pressure higher than 15 kPa. Ensure that the test
pressure is lower than 15 kPa.
3. Turn on the gas.
4. Check the appliance and all gas connections for gas leaks
with leak detection liquid.
– Bubbles indicate a gas leak that must be repaired.
5. Repair gas leaks as needed.
6. Repeat check for gas leaks at all gas connections.
Damage to the appliance from test
Functional check
Fig. 32
– You must attach the snap ferrite around the control panel
cable (see Fig. 33). Do not pinch the control panel cable
or damage the snap ferrite.
– Attach the control panel cable to the control panel.
– Hook the control panel cable on to the clip.
Connector
Snap ferrite
Clip
Control panel cable
1. Start the appliance (refer to “Starting the appliance” on
Page9).
2. Check the appliance for proper functionality.
If faults occurring during operation of the appliance,
refer to “Troubleshooting” on Page17.
3. Provide operating and installation instructions to the vehicle
owner.
The appliance is now ready for normal operation and use.
Fig. 33
26
Page 27
APPENDIX A – Error Codes
If the appliance malfunctions LED 2 (“Overview / Designation of parts” on Page2) will flash to indicate the malfunction.
There are short and long intervals of flashing. The flashing will repeat every 3 seconds.
1. Write down the flashing intervals and check the list below.
2. Reset the appliance:
– Switch off the appliance. / – Wait 5 seconds. / – Switch the appliance on again.
3. If an error code is still displayed, contact an authorised Truma service center.
Error
Flash code
code
s =short = 0
l = long = 1
1s,s,s,s,s,s,s,l Flame not detectedThere is a flame-detection error at the burner because the flame was not
2s,s,s,s,s,s,l,s Error at over temperature
3s,s,s,s,s,s,l,lError at exhaust pressure
4s,s,s,s,s,l,s,s Error at water over tempe-
5s,s,s,s,s,l,s,lFlame detected at incorrect
6s,s,s,s,s,l,l,sError in the safety circuit
7s,s,s,s,s,l,l,lError of burner MCU
9s,s,s,s,l,s,s,lMalfunction of water outlet
10s,s,s,s,l,s,l,sError in the safety circuit There is a heating request but gas is not released because a valve-actuati-
11s,s,s,s,l,s,l,lError of MCU watchdog
12s,s,s,s,l,l,s,sInternal error
13s,s,s,s,l,l,s,lShort circuit shut-off valveShort circuit detection in the gas valve (shut-off part) detected a current
16s,s,s,l,s,s,s,s Malfunction of the MCUInternal error of the control unit.
20s,s,s,l,s,l,s,sMalfunction of water inlet
21s,s,s,l,s,l,s,lMalfunction of circulation
22s,s,s,l,s,l,l,sMalfunction of gas valve,
23s,s,s,l,s,l,l,lVoltage is too highThe main power supply’s voltage detector measured a voltage level of >16.4 V.
24s,s,s,l,l,s,s,sVoltage is too lowThe main power supply’s voltage detector measured a voltage level of <10 V.
25s,s,s,l,l,s,s,lFlue fan current consump-
26s,s,s,l,l,s,l,sCirculation pump current
27s,s,s,l,l,s,l,lWater circulation pump is
28s,s,s,l,l,l,s,sToo low gas pressure.Gas supply (in vehicle) to the appliance insufficient.
29s,s,s,l,l,l,s,lToo high heat power
30s,s,s,l,l,l,l,sRisk of freezing.Temperature in the appliance below 3°C.
31s,s,s,l,l,l,l,lDecalcification finished.–
32s,s,l,s,s,s,sCurrent too low.Current in the antifreeze kit too low (e.g. cable break).
33s,s,l,s,s,s,s,lCurrent too high.Current in the antifreeze kit too high (e.g. short circuit).
ErrorDescription
detected after release of gas and ignition.
Important: The system indicates this error only after three attempts at
intervals of approximately 30 seconds.
switches (EOS, BOS)
switch (EPS)
rature switch (WOS)
time
for gas valve
internal RAM
temperature sensor WOT
gas release
temperature sensor WIT
line temperature sensor
WCT
modulation section
tion error
consumption error
running dry.
required.
The exhaust over temperature switch (EOS) or burner over temperature
switch (BOS) is open/unplugged.
The EPS did not close when the flue fan was actuated because the fan
did not push enough air through the exhaust channel. A cause could be,
e.g., blocking of the exhaust channel or a faulty switch.
OR
The EPS is closed even though the flue fan is not running. Cause is a defective EPS or flue fan.
The WOS opened at a water temperature of over 85°C.
There is an error in flame detection of the burner because the flame was detected
– before ignition or
– before the release of gas or
– after the gas was switched off.
There is a heating request but gas cannot be released.
One of the switches WOS, EOS, BOS, EPS is open/unplugged.
Error detected in the burner MCU’s internal safety monitoring feature
(safety variables are no longer correct or RAM/STACK was overwritten by
mistake).
Water outlet temperature sensor WOT
– has a short circuit or
– is open/unplugged.
on signal was not activated.
There is a heating request but the MCU watchdog does not release the
gas path.
>1000 mA and shut off.
Water inlet temperature sensor WIT
– has a short circuit or
– is open/unplugged or
– the temperature of the sensor is colder than -10°C.
Circulation line temperature sensor WCT
– has a short circuit or
– is open/unplugged or
– the temperature of the sensor is colder than -10°C.
Error at gas valve, modulation level, because
- the modulator has a short circuit or
- is open/unplugged.
The current detector for the flue fan has measured a current outside the
permitted limits.
The current detector at the circulation pump has measured a current outside the permitted limits.
The circulation pump does not generate water flow. The water system
may not be filled or not sufficiently vented.
The circulation pump tries (20 times) to generate a water flow every 30 s
(if successful, the error is reset).
You are trying to use more hot water than the appliance can supply.