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XL-0100
User Manual
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True XL-0100 User Manual

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Fuse XL-0100
Leg Extension
Model # FUSE XL-0100
Revision 021320
OWNER’S
MANUAL
Strength
Fuse XL-0100
IMPORTANT: All products shown are prototype. Actual product delivered may vary. Product specications, features & soware are subject to change without notice. For the most up-to-date owner’s manual please visit www.truetness.com. For documents in additional languages please visit www.truetness.com/resources/document-library/
IMPORTANTE: Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir. Especicaciones de productos, características y soware están sujetas a cambios sin previo aviso. Para la más actualizada de este manual del propietario, por favor visite www.truetness.com Para los documentos en otros idiomas, por favor visite www.truetness.com/resources/document-library/
IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécications du produit, caractéristiques et logiciels sont sujettes à modication sans préavis. Pour la plus à jour le manuel du propriétaire s'il vous plaît visitez www.truetness.com. Pour documents dans des langues supplémentaires, veuillez www.truetness.com/resources/document-library/ de visite
重要提示： 显示所有产品的原型。实际交付的产品可能有所不同产品规格，功能和软件如有更改，恕不另 行通知迄今为止对于大多数的使用说明书，请访问www.true󽘀tness.com 对于其他语言的文档，请访问 www.true󽘀tness.com/resources/document-library/
ھام: جمیع المنتجات المعروضة ھي النموذج. قد تختلف المنتج الفعلي تسلیمھا. مواصفات المنتج، والمیزات والبرامج قابلة للتغییر دون إشعار. لمعظم ما یصل حتى الآن دلیل المالك یرجى زیارة www.truetness.com. للمستندات في لغات إضافیة، یرجى زیارة www.truetness.com/resources/document-library/
WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann variieren. Produkt-Spezikationen, Funktionen und Soware können sich ohne vorherige Ankündigung ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.truetness.com. Für Dokumente in weiteren Sprachen nden Sie unter www.truetness.com/resources/document-library/
BELANGRIJK: Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen. Product specicaties, eigenschappen & soware zijn onderhevig aan verandering zonder kennisgeving. Voor de meest actuele handleiding van de eigenaar kunt u terecht www.truetness.com. Voor documenten in andere talen kunt u terecht op www.truetness.com/resources/document-library/
:    .  ,   .  ,          .           ,  www.truetness.com .    , ,  www.truetness.com/resources/document-library/
Page # 2 of 32
Strength
Fuse XL-0100
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty-ve year ago with the simple philosophy of delivering superior tness products, service, and support. Today, TRUE is the global leader in premium tness equipment for the commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety and style. TRUE has received many awards for its product over the years and remains the benchmark for the industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used in all its products, both commercial and residential alike.
e proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment. As a result, people all over the world are beneting from the TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and tness goals.
At the heart of our success is the relentless and systematic life testing of both our products and their components. We have dedicated employees who understand our philosophy is to deliver the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and tness solutions.
Page # 3 of 32
Strength
Fuse XL-0100
Table of Contents
CHAPTER 1: SAFETY INSTRUCTIONS ..........................................................................................................................5
• COMPLIANCES: ............................................................................................................................9
• COMMERICAL MAINTENANCE SCHEDULE: .....................................................................9
CHAPTER 2: ASSEMBLY GUIDE ...................................................................................................................................10
• MACHINE SPECIFICATIONS: .................................................................................................10
• REQUIRED TOOLS: ....................................................................................................................11
• PRE-ASSEMBLY CHECKLIST: ..................................................................................................12
• ASSEMBLY STEPS: ......................................................................................................................14
CHAPTER 3: CARE & MAINTENANCE .......................................................................................................................24
• CARE & MAINTENANCE: ........................................................................................................24
• DAILY INSPECTION & MAINTENANCE: .............................................................................24
• WEEKLY INSPECTION & MAINTENANCE: ........................................................................24
• OTHER SCHEDULED PREVENTIVE MAINTENANCE: ...................................................25
• CLEANING THE EQUIPMENT: ..............................................................................................25
• CABLE INSPECTION & MAINTENANCE: ............................................................................26
CHAPTER 4: CUSTOMER SERVICE ..............................................................................................................................28
• CONTACTING SERVICE: ..........................................................................................................28
• CONTACTING SALES: ...............................................................................................................28
• REPORTING FREIGHT OR PARTS DAMAGE: .....................................................................29
CHAPTER 5: ADDITIONAL INFORMATION: ............................................................................................................30
Page # 4 of 32
FF
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exiting the machine. Be certain members are instructed on how to operate and adjust
S
AFETY
Strength
Fuse XL-0100
CHAPTER 1: SAFETY INSTRUCTIONS
1. Review and understand all of the warning labels affixed to this machine and on the facility safety sign.
2. Be certain that the machine operation is understood before it is used. Refer to the instructional procedure label affixed to the machine.
3. Make sure all users are properly trained on how to use this equipment. If this machine is being used in a commercial setting, end users may not have access to this owners manual. It is the responsibility of the facility to instruct users as to the proper usage of the equipment as well as making them aware of potential hazards. Maximum user weight is 300 lbs (136 kg) unless
otherwise stated in the manual.
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not
included on the instructional procedure label or the intended use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means to be attached to the framework of this machine to perform stretching or body weight exercises. This can result in machine instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should be reviewed to ensure that weight training will not aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an “OUT OF ORDER, DO NOT USE” sign on the machine until it is repaired. Only use TRUE supplied replacement components to service this machine.
I
10. when using this equipment.
11. Do not attempt to free any jammed assemblies by yourself as this may cause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users to seek the advice of the facility staff as to the
nstruct users not to wear loose or dangling clothes or have headphone wires hanging
appropriate use of spotters when lifting. More than one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully to avoid tipping equipment and crushing injuries. 12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
Page # 5 of 32
CHAPTER 1: SAFETY INSTRUCTIONS
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
I
N
S
Y
P
S
S
AFETY
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
13. On Selectorized and Cable equipped machines:
I
NNSSTTAALLLLAATTIIOON
45 lbs. (25 kg.).
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and carefully return the machine to the proper position with the cap plate resting on the top weight. Inspect the entire length of the cable to ensure that it is properly seated in all of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight to the weight stacks. Use only the TRUE adder weight system specifically designed for the machine.
S
AAFFEETTY
P
RREECCAAUUTTIIOONNS
Strength
Fuse XL-0100
1. Read this installation manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8”
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement
operation. Installation must meet ADA requirements for accessibility.
over a 10’ distance (or as defined and required by local building and architectural codes.)
and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a qualified contractor to determine an appropriate fastening system for your floor.
• Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a minimum pull out force of 220 lb (110 kg) for each position.
• When attaching the machine to the floor, if there is a gap between the machine foot and the floor, do not use the anchor to remove the gap as this can cause the machine frame to deform. Instead, place a shim between the bottom of the foot and the floor, then tighten the anchor.
• Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion caused by installation in these locations can lead to premature failure of components.
6. Be sure all hardware is tight before using this machine.
7. Some assembly materials may come preassembled in the carton. Refer to Chapter 2: Assembly Guide for instructions on disassembling assembly materials where appropriate before beginning assembly.
Page # 6 of 32
M
E
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Y
P
S
B
T
L
H
M
G
G
E
S
AFETY
CHAPTER 1: SAFETY INSTRUCTIONS
M
AAIINNTTEENNAANNCCE
1. Refer to the maintenance schedule table in this manual for when to perform maintenance.
2. Check the function of your machine DAILY by verifying the following:
3. Check the function of your machine WEEKLY by verifying the following:
S
AAFFEETTY
• If equipped with cables, inspect cables and end fittings for any signs of wear. Replace if worn, frayed, or damaged with TRUE replacement components.
• Verify that all adjustments are possible and carried out with ease. Make sure that each adjustment pin inserts completely into each position without binding.
• Verify that safety catches and stops are in proper working order and engaged.
• Verify that the exercise is performed smoothly, free of noise, and/or binding.
• If equipped with a weight stack, verify that the proper weight selector pin is in place.
• Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose, retighten it, use Loctite
P
RREECCAAUUTTIIOONNS
™
Threadlocker 242, or both.
Strength
Fuse XL-0100
• Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any component at first signs of wear. Use only TRUE supplied components.
4. Replace any warning label at the first sign of wear. Labels and the facility safety sign may be obtained from TRUE.
B
OOLLT
L
EENNGGTTH
M
EEAASSUURRIINNG
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UUIIDDE
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
1
23
4
5
Page # 7 of 32
IIMMPPOORRTTAANNTT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
G
ENERAL CARE AND
M
AINTENANCE
facility must establish written guidelines for preventative maintenance and keep written or online records of the maintenance performed on these products. As a minimum, the items presented in the SAFETY section of this document and the items that follow here, should be included in your maintenance program.
Strength
Fuse XL-0100
CHAPTER 1: SAFETY INSTRUCTIONS
1. Cables (If equipped): inspect end fittings daily for wear. Inspect the entire length of the cable weekly. Replace cables at the first sign of wear and on an annual basis. If the cable tension has been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose, retighten and/or use Loctite
using the machine.
3. Safety Catches: inspect catches, stop rods and their associated fasteners weekly. Tighten any loose hardware and replace any components at first signs of wear.
4. Frames: sweat, disinfecting sprays and spills can lead to corrosion which may lead to premature failure of components. Wipe all machines down with a damp cloth and dry completely each day. This includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: use Simple Green with a dilusion of 32:1 or similar cleaner for light dirt and grime. Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and grease as well as for polishing. DO NOT use solvents, lacquer thinner, acetone or finger nail polish remover. For scuffs and marks that are not removed by the above methods use a soft scrub cleanser. Make sure all parts are dry upon completion.
6. Weight stack enclosures (shrouds)(If Equipped): wipe down with a damp cloth as needed.
7. Exercise instruction labels: clean with soap and water as needed.
8. Guide rods (If equipped): wipe all dirt and dust from th
application of Tri-Flow then wipe the guide rods with the rag. DO NOT use oil lubricants such as WD-40. Caution: Tri-
TM
Flow
9. Bronze bushings: check monthly for signs of wear and replace as needed.
10. Linear Bearing Shafts: wipe any accumulation of dust or other contaminants from the
shafts on a weekly basis. Apply a thin layer of a Teflon TRUE recommends Magnalube
11. When replacing any component, use only TRUE supplied parts.
12. Be sure all hardware is tight before using the machine.
will stain carpet and clothing.
TM
brand Threadlocker 242. Be sure all hardware is tight before
TM
or other teflon spray lubricant. Spray the Tri-FlowTM on a rag and
® brand.
e guide rods before applying a light
® (PTFE) grease on a weekly basis.
Retain these instructions for future reference.
If you have any questions, do not hesitate to contact your TRUE dealer or TRUE Fitness Technology
at (800)883-8783 or service@truefitness.com.
Page # 8 of 32
CHAPTER 1: SAFETY INSTRUCTIONS
COMMERICAL MAINTENANCE SCHEDULE
DAILY WEEKLY MONTHLY 6 MONTHS ANNUALLY
Strength
Fuse XL-0100
INSPECT: Cables for wear, tension, and proper connection.
INSPECT: All nuts and bolts and tighten if needed.
INSPECT: All anti-slip surfaces and replace as needed.
INSPECT: All adjustment pins, weight stack pins, set screws, gas shocks, snap links, and pulleys.
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional decals.
INSPECT: All weight stack shields. X
CLEAN: Guide rods and lubricate with a teon lubricant.
CLEAN: Upholstery X
X
X
X
X
X
X
LUBRICATE: Pivot bearings and linear bearings.
REPLACE: Cables X
X
COMPLIANCES:
is equipment complies with all tness product standards. For a complete list of compliances, please visit www. TrueFitness.com.
Page # 9 of 32
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
MACHINE SPECIFICATIONS:
Features
• Standard weight stack: 17 positions, 10-170 lb. (4.5-77 kg.) with 10 lb. weight plate increments.
• Optional weight stack: 17 positions, 10-250 lb. (4.5-113 kg.) with 15 lb. weight plate increments.
• 16 vertical position adjustments
• Weight of assembled machine: 405 lb. (184 kg.) with 170 lb. weight stack; 485 lb. (220kg) with 250 lb. optional weight stack.
• Floor loading:
• For standard 170 lb. stack it is 49 lb/2 (240 kg/m)
• For optional 250 lb. stack it is 59 lb/ (288 kg/m2)
Page # 10 of 32
CHAPTER 2: ASSEMBLY GUIDE
REQUIRED TOOLS:
Strength
Fuse XL-0100
Ratchet Handle
9/16” Socket
6 mm hex bit socket
9/16” & 3/4” wrench
Weight Stack
Each machines requires (4) boxes of weight plates:
• Standard 170 lb. stack:
• Optional 250 lb. stack:
Allen wrench (supplied):
• 3 mm
Step ladder
10 lb. weight plate box
Part Number: B1602 comprised
of (4) x 10 lb. weight plates
15 lb. weight plate box
Part Number: B1603 comprised
of (4) x 15 lb. weight plates
Page # 11 of 32
CHAPTER 2: ASSEMBLY GUIDE
PRE-ASSEMBLY CHECKLIST:
Carton One Contents
Strength
Fuse XL-0100
Note: Harware item numbers on the tooling card may not match the harware item numbers shown in the owner’s manual.
Item Part Number Description Quantity
1 FUS-00FS101XBK FRONT SHROUD 1 2 FUS-00RS101XBK REAR SHROUD 1 3 FUS-00GR001 GUIDE ROD 2 4 FUS-00TC001 FRONT TOP CAP 1 5 FUS-00MT001 TOP CAP PAD 1 6 FUS-00TC004 TOP CAP 1 7 FUS-00TC002 REAR TOP CAP 1 8 TRXL2-07U500XBK UPRIGHT ASSY 1
9 PAD-ST002-00XBK SEAT PAD 1 10 9005BPD000XBK BACK PAD 1 11 TRXL2-01PA600XBK ANKLE PAD ARM 1
Page # 12 of 32
CHAPTER 2: ASSEMBLY GUIDE
PRE-ASSEMBLY CHECKLIST:
Carton Two Contents
Strength
Fuse XL-0100
Note: Harware item numbers on the tooling card may not match the harware item numbers shown in the owner’s manual.
Item Part Number Description Quantity
1 TRXL2-01MF750XBK MAIN FRAME 1 2 TRXL2-01MF775XBK HANDLE 1 3 TRXL2-01SF500XBK BACK PAD FRAME 1 4 TRXL2-01SF600XBK SEAT BACK ADJ PIN 1 5 TRXL2-01SF610BK REAR SEAT ADJ BRACE 1 6 TRXL2-01SF700XBK BRACE PLATE 1 7 TRXL2-01SF611BK BRACE PLATE (SHORT) 1 8 FUS-01GS001BK GAS SPRING 1
9 TRXL2-01MF700BK CROSS BRACE 1 10 TRXL2-01PA700XBK CABLE LINKAGE ARM 1 11 TRXL2-01PA500XBK LIFTING ARM 1 12 FUS-00TP016XBK TOP PLATE 1 13 TRXL2-01AX501 AXLE 1 14 FUS-01CB500X CABLE 1
15 & 16 LBL-WS-FU170BK/250BK WT LABEL 170LB or 250LB 1
17 7XL2-0100HW FUSE 100 HARDWARE PACK 1
Page # 13 of 32
ASSEMBLY STEPS:
Step 1 (Main Frame):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Route the weight stack cable through the main frame before assembling.
Note: Secure weight stack cable ends to ensure no tripping hazards until machine is fully assembled.
Assemble the main frame and upright assembly using the identied hardware.
Note: Do not fully tighten main frame and upright assembly hardware until step 8 (Front Shroud).
Item Part Number Description Quantity
1 TRXL2-01MF750XBK MAIN FRAME ASSY 1 2 C-749 WASHER, LOCK, 3/8" 4 3 TRXL2-01MF700XBK CROSS BRACE 1 4 C-754C WASHER, FLAT, 3/8" 12 5 C-766A LOCK NUT, 3/8"-16 4 6 C-623 SH SCREW, 3/8"-16, 1" 8 7 FUS-00UP500XBK UPRIGHT ASSY 1 8 FUS-01CB500X CABLE 1
Page # 14 of 32
ASSEMBLY STEPS:
Step 2 (Seat Assembly):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Assemble the back pad frame and seat adjustment assembly to the main frame assembly using the identied hardware.
Item Part Number Description Quantity
9 TRXL2-01SF600XBK SEAT BACK ADJ PIN 1 10 TRXL2-01SF610BK REAR SEAT ADJ BRACE 1 11 TRXL2-01SF700XBK BRACE PLATE 1 12 FUS-01GS001 GAS SPRING, 280mm to
480mm, 250N
13 TRXL2-01SF500XBK BACK PAD FRAME 1 14 C-766A LOCK NUT, 3/8"-16 4 15 TRXL2-01SF611BK BRACE PLATE (SHORT) 1 16 FUS-02CP002BK BRACE ROD CAP 4 17 C-731C LOCK NUT, 5/16"-18 1
1
Page # 15 of 32
ASSEMBLY STEPS:
Step 3 (Pivot Arms):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Assemble the pivot arm to the cross brace assembly using the identied hardware.
Item Part Number Description Quantity
18 TRXL2-01MF700XBK CROSS BRACE 1 19 TRXL2-01PA500XBK LIFTING ARM 1 20 TRXL2-01PA600XBK ANKLE PAD ARM 1 21 TRXL2-01PA700XBK CABLE LINKAGE ARM 1 22 TRXL2-01AX501 AXLE 1 23 SD0092BK AXLE COVER
(ALUMINUM CAP)
24 C-658 FH SCREW, 3/8"-16, 1" 3
3
Page # 16 of 32
CHAPTER 2: ASSEMBLY GUIDE
ASSEMBLY STEPS:
Step 4 (Weight Stack and Top Cap Selector Bar):
Strength
Fuse XL-0100
Insert the guide rods into the designated holes in the upright assembly.
Place the weight bumper, at washer, weight plates, and weight top plate on to the guide rods in the order shown below.
Secure the guide rods to the upright assembly using the identied hardware.
Item Part Number Description Quantity
25 TRXL2-01MF700XBK CROSS BRACE 1 26 FUS-00UP500XBK UPRIGHT ASSY 1 27 FUS-00WB001 WEIGHT BUMPER 2 28 C-757A FLAT WASHER 2 29 B1602 or B1603 WEIGHT PLATE 16 30 FUS-00GR001 GUIDE ROD 2 31 FUS-00TP016XBK 16 WT TOP PLATE 1 32 XL2-00PN000 SELECTOR PIN 1 33 C-752 WASHER, FLAT, 1/4" 4 34 C-740A LOCK NUT, 1/4"-20 2 35 C-417 HH SCREW, 1/4"-20, 2-1/2" 2
Page # 17 of 32
ASSEMBLY STEPS:
Step 5 (Pulley Assembly):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Assemble the pulleys using the hardware identied as shown below.
Before tightening the pulley hardware, make sure that the cable is seated in the pulley groove.
Item Part Number Description Quantity
36 B 900 PULLEY, 4-1/2" 4 37 C-754C WASHER, FLAT, 3/8" 6 38 C-749 WASHER, LOCK, 3/8" 3 39 C-766A LOCK NUT, 3/8"-16 2 40 C1008 SHOULDER SCREW,
12MM X 28MM, M10
41 C-626 SH SCREW, 3/8"-16, 1-3/4" 4 42 FUS-01CB500X CABLE 1
1
Page # 18 of 32
ASSEMBLY STEPS:
Step 6 (Handles):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Secure the handle to the main frame assembly using the identied hardware.
Note: Handle is seated under the bracket located on the main frame assembly.
Item Part Number Description Quantity
43 TRXL2-01MF775X HANDLE 1 44 C-754C WASHER, FLAT, 3/8" 4 45 C-766A LOCK NUT, 3/8"-16 2 46 C-631 SH SCREW, 3/8"-16, 3" 2
Page # 19 of 32
ASSEMBLY STEPS:
Step 7 (Seat and Back Pads):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Assemble the back pad to the back pad frame and the seat pad to the main frame assembly using the identied hardware.
Item Part Number Description Quantity
47 PAD-ST002-00XBK SEAT PAD 1 48 C-754C WASHER, FLAT, 3/8" 6 49 C-749 WASHER, LOCK, 3/8" 6 50 FUS-00PT001BK SEAT BACK TRAY 1 51 9005BPD000XBK BACK PAD 1 52 C-625 SH SCREW, 3/8"-16, 1-1/2" 4
Page # 20 of 32
ASSEMBLY STEPS:
Step 8 (Front Shroud):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Fully tighten all assembly hardware, whether pre-assembled or not.
Next, secure the towel rod to the upright assembly using the identied hardware.
Lastly, secure the front shroud to the upright assembly using the identied hardware.
Note: Do not over tighten the screws securing the shroud in place.
Item Part Number Description Quantity
53 FUS-00RD002 TOWEL ROD 1 54 FUS-00RD001X ROD CVR 1 55 C1006 M5 WASHER 2 56 C1007 M5 LOCK WASHER 2 57 C1005 M5 x 60 PHMS 2 58 FS513400 SELECTOR PIN 1 59 FUS-00FS101XBK FRONT SHROUD 1 60 C1003 M5 x 16 PHMS 6
Page # 21 of 32
CHAPTER 2: ASSEMBLY GUIDE
ASSEMBLY STEPS:
Step 9 (Rear Shroud and Top Cap):
Strength
Fuse XL-0100
Secure the rear shroud to the upright assembly using the identied hardware.
Next, secure the top cap and then the front and rear top caps to the upright assembly using the identied hardware.
Item Part Number Description Quantity
61 FUS-00UP500XBK UPRIGHT ASSY 1 62 FUS-00TC004BK TOP CAP 1 63 C1002 M5 x 16 FHMS 4 64 FUS-00MT001BK TOP CAP PAD 1 65 FUS-00RS101XBK REAR SHROUD 1 66 C1003 M5 x 16 PHMS 2 67 FUS-00TC002BK REAR TOP CAP 1 68 FUS-00TC001BK FRONT TOP CAP 1 69 C1004 M6 x 60 PHMS 2
Page # 22 of 32
ASSEMBLY STEPS:
Step 10 (Weight Stack Labels):
Strength
Fuse XL-0100
CHAPTER 2: ASSEMBLY GUIDE
Attach the weight stack label to the designated space on the front shroud.
Note: Select the appropriate weight stack label based on your weight stack selection (standard 170 lbs. or optional 250 lbs.).
Item Part Number Description Quantity
70 LBL-WS-FU170BK WT LABEL 170LB 1 71 LBL-WS-FU250BK WT LABEL 250LB 1
Page # 23 of 32
Fuse XL-0100
CHAPTER 4: CARE & MAINTENANCE
CARE & MAINTENANCE:
Preventative maintenance is written these products. follow
IMPORTANT
specifically warranty.
DAIL
The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of not r
WEEKL
The followin of scheduling regular maintenance or inspections.
CHAPTER 3: CARE & MAINTENANCE
CARE & MAINTENANCE:
guidelines for preventative maintenance and keep written or online records of the maintenance performed on
here, should be included in your maintenance program.
DAILY INSPECTION & MAINTENANCE:
the machines. These inspections should be performed each day before the equipment is subject to use. TRUE Fitness is
esponsible for performing or scheduling regular maintenance or inspections.
• Inspect cables for wear, tension, and proper connection (as described in the cable inspection section below) if equipped.
• Inspect all adjustment pins, weight stack pins, set screws, gas shocks, snap links, and pulleys if equipped.
• Inspect all safety and instructional decals.
• Inspect all weight stack shields if equipped.
• Verify that rubber hand grips are intact and secure.
• Verify that anti-skid foot grips are intact and secure
• Verify that the weight stack selector pin is attached with the coiled lanyard to the top plate if equipped.
As a minimum, the items presented in the Safety Instructions section of this document and the items that
: Always purchase replacement parts from TRUE Fitness. Many parts are tested and manufactured
for TRUE Fitness equipment. Use of unapproved parts may cause serious injury and/or void the limited
Y INSPECTION & MAINTENANCE:
crucial to maintaining the function and safety of this equipment. Your facility must establish
Strength
WEEKLY INSPECTION & MAINTENANCE:
the machines. These inspections should be performed each week. TRUE Fitness is not responsible for performing or
Y INSPECTION & MAINTENANCE:
g items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance
• Check entire length of cable & end fittings for any signs of wear if equipped. Replace immediately as required. (Refer to Daily Maintenance Section).
• Verify that a minimum of 1/2 inch (12.7mm) of the threaded portion of the cable bolt is threaded into the top plate and that the nut is tight if equipped with a cable. (See Cable Inspection & Maintenance Section).
• Perform a function test by placing the selector pin in the top plate and cycling the machine through the intended motion if equipped with a cable. Verify that the machine operates smoothly without binding. Select a moderate weight and repeat.
• Verify that each pulley rotates freely when performing the exercise if equipped with pulleys. A pulley that does not rotate will cause extreme cable wear and could lead to cable failure. Determine cause and remedy immediately.
• Verify that the adjustment pop pins retract easily and fully engage (when released) into each adjustment disc hole/slot. The pop pins are spring loaded so they should return to the engaged position when you release the knob.
• Verify that the adjustment pin disengages and engages freely when actuating the adjustment mechanism. Be sure that the adjustment pin inserts fully into the adjustment disc.
• Verify that all hardware is tight and that associated frame members are secure. Apply a few small drops of a thread locking compound such as Loctite on any loose bolts.
• Inspect frame for integrity and function. Replace any components at the first sign of wear with only TRUE parts.
supplied
Page # 24 of 32
CHAPTER 3: CARE & MAINTENANCE
CHAPTER 4: CARE & MAINTENANCE
OTHER SCHEDULED PREVENTIVE MAINTENANCE:
to dry completely before using.
Strength
Fuse XL-0100
OTHER SCHEDULED PREVENTIVE MAINTENANCE:
TRUE recommends that scheduled maintenance be performed by a qualified service technician. Please contact your dealer or visit www.truefitness.com to contact a local TRUE authorized service technician.
Monthly:
Clean guide rods and lubricate with a Teflon grease if equipped with guide rods.
Every 6 months:
Lubricate pivot bearing and linear bearings with lithium grease.
CLEANING THE EQUIPMENT:
CLEANING THE EQUIPMENT:
Daily Cleaning:
Wipe all machines with a water dampened cloth and dry completely. This includes painted parts, chrome plated parts (except guide rods), plastic parts, and upholstered pads. It is important not to leave parts damp. This will increase the potential for corrosion to occur.
CAUTION:
Certain anti-bacterial cleaners and other harsh cleaning agents can induce corrosion on the machine components. These solutions can also dry out and cause cracking and splitting on the upholstery.
Heavy Duty Cleaning:
Guide Rods (If Equipped): Clean and lubricate with a Teflon Spray. Be sure to coat the entire guide rod. Spraying lubricant into the cap plate bushings is also recommended.
Chromed Adjustment Tubes: Wipe away dust and dirt before applying a Teflon spray lubricant. TRUE Fitness recommends using TriFlow or a similar brand.
Linear Bearings: Clean the linear shaft and lubricate (as required) with Teflon based grease. Keeping linear bearings clean and lubricated is critical to long life and good performance.
Painted Frames: If you have scuff marks, grease or a heavy dirt buildup on frame components, start with a mild soap solution or a diluted solution of a product such as Simple Green with a dilusion of 32:1. If you cannot remove the marks using those methods, use a car polish/cleaner. DO NOT use solvents such as lacquer thinner, mineral spirits or acetone. For deeper scuff marks, use an automobile finish rubbing compound.
Upholstery: For heavy duty cleaning, use a mild soap solution. This method should be sufficient in the majority of instances. In severe stain cases, you can use a solution of 5-10% household bleach diluted with water. Be sure to test an inconspicuous area first. DO NOT use chemical cleaners on the vinyl upholstery. You can also use a lanolin based hand cleaner to clean your upholstery. Wipe off after cleaning with a damp cloth and thoroughly dry. Plastic Parts: use a mild soap solution to clean dirt and grease marks. Labels: use a mild soap solution to clean dirt and grease marks. Shrouds: use a mild soap solution to clean dirt and grease marks.
CAUTION:
Do not use any acidic cleaners. Doing so will weaken the paint or powder coatings and may void the TRUE Fitness Warranty. Never pour or spray liquids on any part of the equipment. Allow the equipment
Page # 25 of 32
Strength
CHAPTER 4: CARE & MAINTENANCE
Twisted Cable (Zig-Zag pattern):
Break in the Cable Cover:
Break/Bend in Cable:
Tear in the Cable Cover:
Stretched Cable Covering:
Crimp Connector Dislodged:
Bad
Good
Fuse XL-0100
CHAPTER 3: CARE & MAINTENANCE
CAUTION:
If you determine that the equipment needs service, make sure that the equipment cannot be used inadvertently and ensure other users know that the machine needs service. *To order parts or to contact a TRUE Authorized Service representative, please visit www.truefitness.com
CABLE INSPECTION & MAINTENANCE:
CABLE INSPECTION & MAINTENANCE:
One of the most critical areas that require frequent inspection on any weight machine is the cable or belt system that lifts the weight stack if the machine is equipped with those items. Sudden failure of a worn cable can, in some instances, result in injury to the user. It is the responsibility of the facility to inspect the cables frequently. Cables are components that wear over time. This means that the more often a piece of equipment is used, the greater the likelihood that cable wear will occur. This holds true for equipment made by any manufacturer and applies to urethane belts as well as wire rope cables. Listed below are the areas of the cable that require inspection. *TRUE Fitness recommends that all cables be replaced on an annual basis to maintain the safety of all users.
Cable Wear:
Inspect all cables for any signs of wear. Pay close attention to the cable in the area of the end fittings and attachment points. Inspect the areas around the pulleys and/or cams. Shown below are examples of cables that exhibit signs of potential failure. If any of these conditions are apparent, the machine should immediately be taken out of service and repaired. Be sure to use only cables supplied by TRUE Fitness. DO NOT use cables that have fittings attached with hand-
tools.
crimp
Page # 26 of 32
CHAPTER 3: CARE & MAINTENANCE
CHAPTER 4: CARE & MAINTENANCE
CABLE INSPECTION & MAINTENANCE (continued):
Cable Tension:
Strength
Fuse XL-0100
Ensure that the cables are adjusted to remove any slack using the threaded end fittings. These are normally located at the weight stack connection. Depending upon the machine, there may be multiple threaded fitting on multiple cables. You can determine if there is too much slack by performing the exercise. As you start to move a load arm or handle, the weight stack should lift immediately. If not, the cable tension needs to be adjusted.
To adjust the cable tension, loosen the cable nut that is located on the cable bolt connected to the top plate. Tighten the cable bolt until the top plate is barely lifted off of the first weight plate and then re-tighten the cable nut.
Cable Bolt
Cable Nut
Top Plate
CAUTION:
A minimum of 1/2 inch (12.7mm) of the threaded portion of the cable bolt must be threaded into the top plate. *No more than 1 inch (25.4 mm) of the threaded portion of the cable bolt should be visible.
Handle Fittings (if applicable):
Inspect the cable fittings where any handles are attached to the end of the cable. The fittings supplied with this machine are load rated snap-links. Ensure that the snap-link opens and closes easily and is fully engaged when closed. Replace the snap-link as needed.
1” (25.4 mm)
Maximum
Page # 27 of 32
Strength
Fuse XL-0100
CHAPTER 4: CUSTOMER SERVICE
CONTACTING SERVICE:
TRUE Fitness recommends that you gather the serial number, model number, and a brief description of the reason for the request. Aer information has been gathered you may choose to contact your selling dealer or local service company to set an appointment. (If you are not familiar with who is in your area, you may visit our website at www.truetness.com and use our dealer locator to obtain the contact information for the closest dealer).
You may also contact TRUE Fitness’ customer support team by calling 800-883-8783 or emailing us at service@ truetness.com Monday — Friday during normal hours of operation.
TRUE FITNESS SERVICE DEPARTMENT 865 HOFF ROAD ST. LOUIS, MO 63366
1.800.883.8783 HOURS OF OPERATION: 8:30 A.M. - 5:00 P.M. CST E-MAIL: service@truetness.com
CONTACTING SALES:
Interested in TRUE products? Please contact us with any sales or product inquires so that we may direct you to the appropriate sales representative to answer your questions.
TRUE FITNESS HOME OFFICE 865 HOFF ROAD ST. LOUIS, MO 63366
1.800.426.6570 HOURS OF OPERATION: 8:30 A.M. - 5:00 P.M. CST E-MAIL: sales@truetness.com
Page # 28 of 32
Strength
Fuse XL-0100
CHAPTER 4: CUSTOMER SERVICE
REPORTING FREIGHT OR PARTS DAMAGE:
Unfortunately, sometimes materials can be damaged during shipment. If materials are damaged during shipment, please follow the guidelines below to determine the appropriate process for you to follow in case of damages.
Severe Damage: Obvious damage to external packaging / internal product. Please refuse the shipment and it will be returned to TRUE Fitness by the carrier. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation to notify us that the shipment has been refused. Once we have received the damaged shipment, a replacement shipment will be sent to you. Only refuse the damaged piece if the shipment is multiple boxes.
Slight Damage: e box may have minimal damages and you are not sure if the actual product is damaged or not. You must sign the bill of lading as damaged when accepting the shipment. Once you have opened the box and you have determined something is indeed damaged please gather the serial number, model number, description and photos of damages. Please make sure the photos include the damaged product as well as the damaged box the product arrived in. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation.
Concealed Damage: You may receive a shipment that looks intact and discover once the box has been opened that there are hidden damages. Please notify the carrier immediately. We will not be able to le a claim if the carrier is not notied in a timely manner. Once you have called the carrier you will need to gather the serial number, model number, description and photos of damages. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation.
Page # 29 of 32
CHAPTER 5: ADDITIONAL INFORMATION
Save Time and Register Online! Activate Multiple Warranties at truetness.com
Strength
Fuse XL-0100
All TRUE® Fitness products are distributed by TRUE and are warranted to the original registered product purchaser and the parts of the TRUE product (the “Product”) listed below, under normal use and service, shall be free of manufacturing defects in workmanship and materials only for the period of time beginning from the original date of purchase set forth below:
Frame* 10 Years
Parts Bearings, Bushings, and Weight Plates Guide Rods and Pulleys Cables and Belts Cosmetics, Coatings, Grips, and Upholstery
Labor Frame Bearings, Bushings, Weight Plates Guide Rods and Pulleys Cables and Belts Cosmetics, Coatings, Grips, and Upholstery
NOTE: Warranty valid for USA and Canada only. NOTE: Failure to register this product will result in no servicing or authorization of parts to be shipped. NOTE: Buying after-market products from a 3rd party will result in voided warranty. NOTE: This product is intended for Commercial use. If this product will not be used in this particular setting, please contact TRUE as is warranty is void.
Frame: The frame is warranted for defects in material and workmanship for a 10 years. The frame is warranted for labor and freight (for parts shipped from TRUE) for one year from date of purchase. * This limited warranty on structural frame does not include paint or coatings.
5 Years 5 Years 1 Year 3 Months
1 Year 1 Year 1 Year 1 Year 3 Months
Cosmetics: The Fuse Strength Line cosmetic parts, coatings,
grips and upholstery are warranted for defects in material and workmanship for three months with labor warranty to match the parts warranty period. This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly/installation, failure to follow instructions and warnings in owner’s manual, accident, misuse, abuse, unauthorized modication, or failure to provide reasonable and necessary maintenance. This limited warranty will apply to, but may not be limited to, plastic covers, shrouds, caps, badges, overlays, paint, coatings, soft step inserts, and grips.
Labor: Labor is covered for a period of one year from the date of purchase unless otherwise expressed within this limited warranty as long as a TRUE authorized service provider performs the service. Service that requires over 50 miles of travel may be subject to additional charges. Reasonable and necessary maintenance guidelines can be found in the owner’s manual.
Claims Procedure: TRUE Limited Warranty service may be obtained by contacting the authorized TRUE dealer from whom the Product was purchased. If the dealer from whom the Product was purchased is no longer an authorized TRUE dealer, then TRUE Limited Warranty service may be obtained by contacting TRUE directly using the following contact information:
TRUE Fitness, Service Department 865 Ho Road, St. Louis, MO 63366
1.800.883.8783 Hours of operation 8:30am - 5:00 pm CST
Parts: The Fuse Strength Line’s mechanical parts are warranted for defects in material and workmanship for ve years with one year labor warranty. Cables and belts are warranted for defects in material and workmanship for one year with one year labor warranty.This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly/installation, failure to follow instructions and warnings in owner’s manual, accident, misuse, abuse, unauthorized modication, or failure to provide reasonable and necessary maintenance.
Page # 30 of 32
CHAPTER 5: ADDITIONAL INFORMATION
Save Time and Register Online! Activate Multiple Warranties at truetness.com
Strength
Fuse XL-0100
The above Limited Warranty is subject to and will be in accordance with the conditions set forth below:
1. THIS LIMITED WARRANTY GIVES YOU SPECIAL LEGAL
RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE.
2. This Limited Warranty can be processed only if the Warranty Registration Form is completed online, or if the attached form is lled in, signed by the original purchaser, and mailed to TRUE within 30 days of purchaser’s receipt of this Product. The serial number must be intact on the Product for this Limited Warranty to be valid.
3. This Limited Warranty applies to the product only while the Product remains in the possession of the original purchaser and is not transferable
4. This Limited Warranty becomes VALID ONLY if the Product is initially assembled/installed by a TRUE authorized dealer/ technician (if anyone other than a TRUE authorized dealer/ technician initially assembles and installs the Product, this Limited Warranty will be void unless the written authorization of TRUE is rst obtained).
5. This Limited Warranty does not cover damage or equipment failure resulting from or caused by improper assembly/ installation, failure to follow instructions and warnings in owner’s manual, accident, misuse, abuse, unauthorized modication, or failure to provide reasonable and necessary maintenance (as referenced in thw owner’s manual.)
6. This Limited Warranty applies only to the cost of repair or replacement of parts and does not include labor (beyond the above warranty period), transportation, service, return and freight charges associated therewith except as expressly specied herein.
7. This Limited Warranty shall not apply to: Service calls to correct installation of the equipment or instruction to owners on how to use the equipment; or any labor costs incurred beyond the applicable labor warranty period.
8. This Limited Warranty, which is given expressely and in lieu of all other express warranties, constitutes the only warranty made by TRUE.
9. ANY IMPLIED WARRANTY, INCLUDING WITHOUT
LIMITATION THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED IN DURATION AND REMEDY TO THE TIME PERIOD COVERED BY THE LIMITED WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
10. THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES AND TRUE’S ENTIRE LIABILITY
FOR ANY BREACH OF THIS LIMITED WARRANTY. TRUE’S LIABILITY SHALL UNDER NO CIRCUMSTANCES EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE PRODUCT, NOR SHALL TRUE UNDER ANY CIRC UMSTANCES BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTIAL, SPECIAL, OR PUNITIVE DAMAGES OR LOSSES, WHETHER DIRECT OR INDIRECT. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDNETIAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
NOTE TO AUTHORIZED WARRANTY LABOR PROVIDERS:
Warranty labor reimbursement or warranty parts rights may not be transferred to, reassigned to, a third party without the express written consent of TRUE. Even jobbing out warranty labor requires TRUE’s written approval.
FUSE STRENGTH LINE SERIAL NUMBER:
The Fuse XL-0100 comes with one serial number on the base of the machine. Please write down your serial number below and keep for your records.
SERIAL NUMBER:
SAMPLE SERIAL NUMBER STICKER:
Keep this page for your records
Page # 31 of 32
Strength
Fuse XL-0100
CHAPTER 5: ADDITIONAL INFORMATION
Thank you for purchasing a TRUE product. To validate the TRUE product warranty the fast and easy way, please go on-line now to truetness.com/support and register your product. The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to TRUE Fitness within 30 days from the date of equipment installation.
To mail your warranty information, please ll in the information below and mail to: Service Dept., TRUE Fitness, 865 Ho Road, St. Louis, MO 63366 (or save postage and register online at truetness.com)
Commercial Warranty Registration
PLEASE PROVIDE YOUR SERIAL NUMBER BELOW. REQUIRED FOR WARRANTY REGISTRATION:
SERIAL NUMBER:
Model Type
Date of Purchase
Your Company Name
Contact First Name
Contact Last Name
Address
City State ZIP
Email Address Website
Phone Fax
1. Where did you rst learn about TRUE? ___ a. Dealer ____ b. Website ____ c. Advertisement ____ d. Referral ____ e. Current Customer ____ f. Other_______________
2. Why did you purchase a TRUE product? ___ a. Design/Appearance ___ b. Dealer Suggestion ___ c. Price/Value ___ d. Quality Construction ___ e. Performance ___ f. TRUE Reputation ___ g. Other_________________________
3. Please indicate your type of facility: ___ a. Apartment/Condo ___ b. Corporate Fitness Center ___ c. Municipality ___ d. Health Club/Gym/Spa ___ e. Hotel/Resort ___ f. Military Base ___ g. Student Rec Center ___ h. Other
4. What other types of equipment does your company ly own? ___ a. Treadmill Brand ________________ ___ b. Bike Brand ________________ ___ c. Elliptical Brand ________________ ___ d. Free Weights/Gym Brand ________________
5. How many people use your facility on a daily basis? ___ a. <25 ___ b. 25-75 ___ c. 76-150 ___ d. 150+
6. Do you plan to purchase more tness equipment in the next 6-12 months? ____ Yes ____ No
7. If you answered “yes” to question 6, what type do you plan to purchase? ____ a. Treadmill ____ b. Elliptical ____ c. Stationary Bike ____ d. Free Weights ____ e. Gym ____ f. Other ______________
8. Would you recommend TRUE to other club owners? ____ Yes ____ No
9. You are a valued TRUE customer and your suggestions allow us to continually improve your experience. Is there anything else you would like us to know? Please explain:
Page # 32 of 32
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