True XC400 User Manual

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Page 1

* Assembly Guide & Warranty Card Included

XC400 ELLIPTICAL

OWNER’S MANUAL

Revision 091418

Page 2

XC400 ELLIPTICAL OWNERS MANUAL

IMPORTANT:

All Products shown are prototype. Actual product delivered may vary. Product specifications, features & software are subject to change without notice. For the most up to date owner’s manual please visit www.truefitness.com. For documents in additional languages please visit www.truefitness.com/document-library/29/international-manuals

IMPORTANTE:

Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir. Especificaciones de productos, características y software están sujetas a cambios sin previo aviso. Para la más actualizada de este manual del propietario, por favor visite www.truefitness.com Para los documentos en otros idiomas, por favor visite www.truefitness.com/document-library/29/international-manuals

IMPORTANT:

Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécifications du produit, caractéristiques et logiciels sont sujettes à modification sans préavis. Pour la plus à jour le manuel du propriétaire s'il vous plaît visitez www.truefitness.com. Pour

documents dans des langues supplémentaires, veuillez www.truefitness.com/document-library/29/international-manuals de visite

重要提示：

显示所有产品的原型。实际交付的产品可能有所不同

品规格，功能和软件如有更改，恕不另行通知

产迄今为止对于其他语言的文档，请访问www.truefitness.com/document-library/29/international-manuals

对于大多数的使用说明书，请访问www.truefitness.com

:مﺎھ

ﻊﯾﻣﺟ تﺎﺟﺗﻧﻣﻟا ﻲھ ﺔﺿورﻌﻣﻟا جذوﻣﻧﻟا .فﻠﺗﺧﺗ دﻗ ﻲﻠﻌﻔﻟا ﺞﺗﻧﻣﻟا .ﺎﮭﻣﯾﻠﺳﺗ

و ،ﺞﺗﻧﻣﻟا تﺎﻔﺻاوﻣ ﺞﻣارﺑﻟاو تازﯾﻣﻟارﯾﯾﻐﺗﻠﻟ ﺔﻠﺑﺎﻗ رﺎﻌﺷإ نود.

ﻟ لﺻﯾ ﺎﻣ مظﻌﻣنﻵا ﻰﺗﺣ كﻟﺎﻣﻟا لﯾﻟد ةرﺎﯾز ﻰﺟرﯾ

www.truefitness.com.

تادﻧﺗﺳﻣﻠﻟ تﺎﻐﻟ ﻲﻓ ﻰﺟرﯾ ،ﺔﯾﻓﺎﺿإ ةرﺎﯾز

www.truefitness.com/document-library/29/international-manuals

WICHTIG:

Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann variieren. Produkt-Spezifikationen, Funktionen und Software können sich ohne vorherige Ankündigung ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.truefitness.com. Für Dokumente in weiteren Sprachen finden Sie unter www.truefitness.com/document-library/29/international-manuals

BELANGRIJK:

Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen. Product specificaties, eigenschappen & software zijn onderhevig aan verandering zonder kennisgeving. Voor de meest actuele handleiding van de eigenaar kunt u terecht www.truefitness.com. Voor documenten in andere talen kunt u terecht op www.truefitness.com/document-library/29/international-manuals

ВАЖНО:

Все товары указаны прототипа. Фактический продукт, поставляемый могут отличаться. Технические характеристики, особенности и программного обеспечения могут быть изменены без предварительного уведомления. Для получения самой последней на сегодняшний день руководство по эксплуатации пожалуйста, посетите www.truefitness.com

.Для документов на другие языки, пожалуйста, посетите www.truefitness.com/document-library/29/international-manuals

ruefitness.com / 800.426.6570 / 636.272.7100

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XC400 ELLIPTICAL OWNERS MANUAL

Frank Trulaske began TRUE Fitness over thirty-five year ago with the simple philosophy of delivering superior fitness products, service and support. Today, TRUE is the global leader in premium fitness equipment for the commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety and style. TRUE has received many awards for its product over the years and remains the benchmark for the industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used in all its products, both commercial and residential alike.

The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment. As a result, people all over the world are benefiting from the TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and fitness goals.

At the heart of our success is the relentless and systematic life testing of both our products and their components. We have dedicated employees who understand our philosophy is to deliver the best products in the world.

Our goal is to deliver the world’s best premium equipment for our customers’ health and fitness solutions.

Truefitness.com / 800.426.6570 / 636.272.7100

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XC400 ELLIPTICAL OWNERS MANUAL

Chapter 1: Safety Instructions

TABLE OF CONTENTS

Safety Instructions 1 Space Requirements 3 Grounding Instructions 4 Power Requirements 5 Warning Decals 6 Compliances 6

Chapter 2: Assembly Instructions

Pre Assembly Checklist 7 Elliptical Assembly Steps 8 Wiring Diagrams 19

Chapter 3: Product Overview

Chapter 4: Care & Maintenance

Care & Maintenance Cleaning the Equipment Other Scheduled Preventive Maintenance Long Term Storage

25 Elliptical Overview

27 27 28 28

Chapter 5: Customer Service

Contacting Service Contacting Sales Reporting Freight Claims or Parts Damage

Chapter 6: Additional Information

Troubleshooting Guide

Chapter 7: Warranty Information

Warranty Information

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CHAPTER 1: SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE SAFETY INSTRUCTIONS

his elliptical is intended for a commercial or institutional setting. This owner’s manual should be accessible to all personal

trainers, staff members, and members.

WARNING: All EXERCISERS MUST READ ALL INSTRUCTIONS BEFORE USING THE ELLIPTICAL.

WARNING: Heart rate monitoring systems may be inaccurate for some individuals. Over-exercising may result in serious injury or death. If you feel faint, stop exercising immediately.

WARNING: Equipment should be immediately taken out of use if it fails to work properly or when a warning is presented electronically.

TRUE STRONGLY recommends seeing a physician for a complete medical exam before undertaking an exercise program, particularly if the user has a family history of high blood pressure or heart disease, is over the age of 45, smokes, has high cholesterol, is obese or has not exercised regularly in the past year. Additionally, TRUE recommends consulting a fitness professional on the correct use of this product. If at any time while exercising the user experiences faintness, dizziness, pain or shortness of breath, he or she must stop immediately.

WARNING: To reduce the risk of electrical shock, always unplug this TRUE product before cleaning or attempting any maintenance activity. Do not handle the plug with wet hands.

WARNING: To reduce the risk of burns, fire, electric shock or injury, it is imperative to connect each product to a properly grounded 110V electrical outlet. A risk of electrical shock may result from improper connection of the equipment’s grounding conductor. Check with a qualified electrician if you are unsure about proper grounding techniques. Do not modify the plug provided with this product. If it will not fit an electrical outlet, have a proper outlet installed by a qualified electrician. Your TRUE Fitness product must be properly grounded to reduce risk of shock if the elliptical malfunctions. Your elliptical may be equipped with an electrical cord, which includes an equipment grounding conductor and a grounding plug. The plug must be inserted into an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A temporary adapter cannot be used to connect this plug to a two-pole receptacle in North America. If a properly grounded 15 amp outlet is not available, a qualified electrician must install one.

WARNING: Do not move the equipment by lifting the console. Do not use the console as a handlebar during a workout.

WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. WARNING: Keep equipment stable on flat ground.

WARNING: Replace warning labels that may be worn, damaged or missing

WARNING: Replace any non-working or damaged components; remove the unit from service until repair is performed.

WARNING: To reduce the risk of burns, fire and electric shock or injury to persons, follow these instructions:

• This appliance should never be left unattended when plugged in.

• Do not use any type of extension cord with this product.

• Unplug it from the outlet when not in use and before any servicing.

• Do not operate the equipment while being covered with a blanket, plastic, or anything that insulates or stops

airflow.

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CHAPTER 1: SAFETY INSTRUCTIONS

WARNING: Risk of personal injury-crushing hazard when elliptical is in operation - Keep feet, hands, and fingers away from moving parts.

CAUTION:

• Health related injuries may result from incorrect or excessive use of exercise equipment.

• Do not use typing or web surfing features at excessive speeds. Always stabilize yourself by holding a stationary handl

hen using typing or web surfing features. (Varies by console option)

• Do not use the contact heart rate grips as a handlebar during a workout.

• Any changes or modifications to this equipment could void the product warranty.

• To avoid injury stand on the side rails before starting the elliptical.

• To disconnect, turn power OFF at the ON/OFF switch if applicable, then remove plug from electrical outlet.

• Never operate a TRUE product if it has a damaged power cord or electrical plug, or if it has been dropped, damaged, or

even partially immersed in water. Contact TRUE Customer Service.

• Your commercial elliptical is self-generated and does not require the use of an electrical outlet with the LED console. Optional TFT or touch screen consoles require 110V AC input and 9V DC 1.5Amp output for consol

peration only.

• The batteries within self-generated equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.

• Use a TRUE AC power cord or AC/DC adapter only

• Note the plug configuration for the power adapter may vary by country.

• Position this product so the power cord plug is accessible to the user.

• Keep the power cord away from heated surfaces. Do not pull the equipment by the power cord or use the cord as a

handle. Do not run the power cord along the side or under the treadmill.

• If the electrical supply cord is damaged it must be replaced by the manufacturer, an authorized service agent, or a similarly qualified person to avoid a hazard.

• Do not use this product in areas where aerosol spray products are being used or where oxygen is being administered. Such substances create the danger of combustion and explosion.

• Always follow the console instructions for proper operation. Close supervision is necessary when used near children under the age of 15, or disabled persons.

• Do not use this product outdoors, near water, while wet, or in areas of high humidity including extreme temperature changes

• Never operate a TRUE product with the air openings blocked. Keep air openings free of lint, hair or any obstructing material.

• Never insert objects into any openings in this product. If an object should drop inside, turn off the power, unplug the power cord from the outlet and carefully retrieve it. If the item cannot be reached, contact TRUE Customer Service.

• Never place liquids of any type directly on the unit except in the accessory tray or bottle holders. Containers with lids are recommended.

• Wear shoes with rubber or high traction soles. Do not use shoes with heels, leather soles, cleats or spikes. Make sure no stones are embedded in the soles. Do not use this product in bare feet. Keep all loose clothing, shoelaces and towels away from moving parts.

• Do not reach into or underneath the unit, or tip it on its side during operation.

• Use correct ergonomic positioning while operating the elliptical.

• Do not allow animals on or near the equipment while in operation.

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CHAPTER 1: SAFETY INSTRUCTIONS

• Use the side rails or upper exercise arms whenever additional stability is required. In case of emergency, the side rails should be grabbed and the user should place his/her feet on the side platforms. The side rails should be used to grasp the heart rate sensors or to rest the hand on while operating the activity zone keys.

• Do not exceed maximum user weight of 400 lbs. (181kg).

• Avoid exiting elliptical while the foot skate is still in motion.

• Do not use if you have a cold or fever.

• When using this exercise machine, basic precautions should always be followed.

• Use this t elliptical only for its intended use as described in this manual.

• Do not use attachments not recommended by the manufacturer.

• Allow only trained personnel to service this equipment.

• Avoid the possibility of bystanders being struck or caught between moving parts by making sure that they are out of

reach of the elliptical while it is in motion.

• Allow only one person at a time on the elliptical while it’s operating.

• It is the sole responsibility of the owner/operator to ensure regular and scheduled maintenance is performed.

• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or

mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.

• Children shall not play with the appliance.

• Cleaning and user maintenance shall not be made by children without supervision.

• Avoid placing hands on the upper side rail covers while elliptical is in operation. (See Fig 2)

SPACE REQUIREMENTS:

TRUE’s recommendation is to leave a 39” safety zone at rear of elliptical. The sides of the unit should be at least 20” away from the wall or obstructions. (See Fig 1)

WARNING: The elliptical trainer is not equipped with a free wheel, therefore the moving parts are

unable to stop immediately.

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CHAPTER 1: SAFETY INSTRUCTIONS

ELLIPTICAL ENTRY AND EXIT SAFETY:

Elliptical Entry:

• Step up onto the rear step.

• Step up onto the side platforms.

• Grip the heartrate handlebars for stability while

stepping onto the lowest pedal.

• Place opposite foot onto the other pedal.

Elliptical Exit:

• Stop pedaling by slowing leg motion and applying slight resistance to the upper exercise arms.

• While gripping the heartrate handlebars for stability, step from the highest pedal onto the side platform.

• Place the opposite foot on the other side platform.

• Step down to the rear step.

GROUNDING INSTRUCTIONS:

This product must be grounded, if it should malfunction or breakdown, grounding provides current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER

• Improper connection of the equipment-grounding conductor can result in a risk of electric shock.

• Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly

grounded. Do not modify the plug provided with the product. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do not remove the motor cover or you may risk injury due to electric shock.

• The 120-V model is for use on a nominal 120-V circuit and has a grounding plug that looks like the plug

illustrated in figure A. Make sure the product is connected to an outlet having the same configuration as the plug. No adaptor should be used with this product.

• The 230-V model is for use on a circuit having a nominal rating more than 120-V and is factory-equipped with a specific electric cord and has a grounding plug that looks like the plug illustrated in figure B. Make sure that the product is connected to an outlet having the same configuration as the plug in Figure B. No adapter should be used with this product. If the product must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel

a path of least resistance for electric

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CHAPTER 1: SAFETY INSTRUCTIONS

WARNING DECALS:

WARNING: Replace warning labels that may be worn, damaged or missing.

*To replace any worn or missing warning decals contact TRUE FITNESS by one of the following: www.truefitness.com or contact customer service at 800-883-8783.

COMPLIANCES:

This equipment complies with all applicable codes and regulations. For a complete list of compliances, please visit www.truefitness.com.

PROPER TRAINING POSITION:

• Users should keep both feet on the pedals (A) during the workout.

• During a workout the user’s hand should grasp the upper exercise arms (B).

• Users should remain standing throughout their workout.

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

• Read and understand all instructions and warnings prior to use.

Keep the top side of the moving surface clean and dry.

Hardware:

IMPORTANT SAFETY INSTRUCTIONS

• Obtain a medical exam before beginning any exercise program. If at any time during exercise you feel faint, dizzy, or experience pain, stop and consult your physician.

• Obtain proper instruction prior to use.

• Inspect the elliptical for incorrect, worn, or loose components and do not use until corrected,

replaced, or tightened prior to use.

• Do not wear loose or dangling clothing while using elliptical.

• Care should be used when mounting or dismounting elliptical.

• Disconnect all power (if applicable) before servicing elliptical.

• Do not exceed maximum user weight of 400 lbs.

• Keep children and animals away.

• Do not operate an electrically powered elliptical in damp or wet locations.

• All exercise equipment is potentially hazardous. If attention is not paid to the conditions of

equipment usage, death, or serious injury could occur.

•

*Should you need technical assistance in assembly of your TRUE Fitness product, contact TRUE Fitness Technical Support

at 1-800-883-8783.

PRE-ASSEMBLY CHECK LIST:

Tools Required:

10mm hex key (Included) 6mm hex key (Included) #2 Phillips Screwdriver

Hardware is packaged in numbered plastic bags that correspond to the step with which they are used. Not all steps require hardware.

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

Exercise Arms

Step 4

Side Arms

Step 3

Console

Step 6

Draw Bars

Step 2

Neck Shroud

Pedestal

Step 1

Front Guard &

Step 7

Leveling Feet

Step 8

Pedal Tubes

Step 5

ELLIPTICAL ASSEMBLY STEPS:

CAUTION:

• It is recommended that two people unpack and assemble elliptical.

• Remove bands from packaging and pull top from pallet.

• Remove all parts from packaging. Leave machine on pallet.

• For each step use hardware in the corresponding bag.

Sub-Assembly Identification:

Use the image below as a reference for where the provided sub-assemblies will be located in the complete elliptical assembly:

Step 6

Boot Covers

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

Figure 2

Attach Handles

off the pallet

Remove handles from front of

into final placement

Figure 1

ELLIPTICAL ASSEMBLY STEPS (continued):

Pre-Assembly STEP 1: Install Transport Handle Bars:

a) Important: With machine still on pallet, attach handle bars to the front and rear of machine. Handle Bars will

provide assistance in moving machine. Figures 1 & 2 b) Carefully remove Elliptical from pallet. c) Important: After final machine placement has been completed, remove transport handle bars from machine and

store handle bars with owner’s manual.

Base after machine is moved

to Base and use

both Front and

Rear Handles to

move Elliptical

Pre-Assembly STEP 2: Measure Doorways:

a) Measure all doorways, hallways and stairwells to make sure that the fully assembled elliptical (33 inches wide) can

fit through them. b) If the fully assembled unit will not clear the doors and walls, move all parts to the final location and assemble

machine in that location. When moving the machine, keep the left side Styrofoam attached to the Base to help

avoid damaging the plastic covers. Set the base on the Styrofoam or the feet only. Figure 4

Please Note When Moving The Elliptical:

Elliptical base can be set

on its LEFT side, but

ONLY with the attached

Styrofoam underneath

Figure 4

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 1: Assemble Pedestal to Base:

b) Use 2 people to slide the Pedestal

M8x12mm

Bolts

M12x12mm

Bolt

Insert these bolts

other bolts

Remove Front Handles before

assembling Pedestal.

straight down onto the Base and be careful to not pinch the wires on the right side of the base.

Use 2 M12x12mm bolts and 8 M8x12mm bolts to attach Pedestal to Base and then connect the cables coming from the right pedestal to the corresponding wires in the base.

Hardware Required (Bag 1):

8 M8x12m

m Bolts

first to help align

2 M12X12mm

Bolts

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 2: Attach Drawbars:

2 M10 Bolts

2 Flat Washers

2 Lock Washer

b) Attach the bottom of each draw

c) Use the remaining hardware in

2 M5x10 Screws

3 M3x12 Screws

Slide the top of the draw bars onto the exposed shaft and use the bolts, lock washers and flat washers from bag 2 to secure the push rod.

Hardware Required (Bag 2):

bar to rear crank with M8 x 12mm bolts.

Hardware Required (Bag 2):

8 M8x

12mm Bolts

bag 2 to attach the drawbar covers.

Hardware Required (Bag 2):

6 M3x

12 Screws

8 M5x12mm Screws

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 3: Attach Side Arms:

a c

STEP 4: Upper Exercise Arms:

Connect Wires

and the Side Arms

4 Bolts per Arm

) Connect Side Arm Heart Rate Cable b) CAREFULLY Slide Side Arm into Pedestal and tuck the Heart Rate Cable into the tube. Make sure to not pinch the Heart Rate Cable wires.

) Use 4 M8x12mm bolts to tighten the Side Arms into the underside of the Pedestal.

Hardware Required (Bag 3):

between the Pedestal

4 M8x12bolts

a) Install each upper arm with 4 M8x1.25x16mm bolts using a 6 mm hex key. Note: Upper Arms are labeled "L" for Left and "R" for Right.

Hardware Required (Bag 4):

8 Tapered M8x16mm Bolts

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 4: Upper Exercise Arms (continued):

STEP 5: Attach Pedal Tubes:

2 M10 Nuts

b) Attach the Front Pedal Tub e

Attach the Exercise Arm Covers using 4 M5x8mm screws for each side.

Hardware Required (Bag 4):

8 M5x8mm Screws

) Use 2 M10x80mm bolts and 2

M10 Nuts to attach Pedal Tubes. Make sure that pedal tubes ar c

entered between the rollers of

rankshaft before tightening t

olts.

Hardware Required (Bag 5):

2 M10x80mm Bolts

Covers using 8 M5x12mm screws.

Hardware Required (Bag 5):

8 M5x12mm Screws

the

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 6: Console Assembly – Console Mast:

STEP 6: Console Assembly – Front Neck Panel:

b) Attach Front Neck Panel to the

STEP 6: Console Assembly – Console Mounting:

c) Attach Console to the Console

Route Cables Here

2 M8x12mm bolts

2 M8x20mm bolts

Ground

Screw

) Slide Console cables through

Console Mast and attach Mast using

8x12mm bolts and 2 M8x20mm

2 M bolts.

CAUTION: Do not pinch wires!

Hardware Required (Bag 6):

2 M8x12mm Bolts

2 M8x20mm Bolts

Front Mast using 2 Phillips head bolts.

Hardware Required (Bag 6):

2 M5x12mm Bolts

Mast with 4 M5x10mm bolts. d) Attach the console ground wire to the Console Mast

Hardware Required: *I

ncluded with Console

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

STEP 7: Front Guard & Boot Covers:

2 M8x12mm bolts

M8x20mm bolts

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 6: Console Assembly (continued) – Rear Console Cover:

Attach the Rear Console Cover

using 2 M5x12mm screws.

Hardware Required (Bag 6):

2 M5x12mm Screws

Slide front guard between the front covers and the frame and secure it to the frame using 4 M8x20 bolts.

Hardware Required (Bag 7):

2 M8x20mm Bolts

) Snap the 2 Front Boot Covers into place on the base and use 4 M4 screws to tighten down the Boot Cover.

Hardware Required (Bag 7):

4 M4 Screws

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

STEP 8: Floor Levelers:

STEP 9: Remove Transport Handles:

STEP 10: Remove Protective Film from Decals:

a) Once Elliptical is moved into its

If necessary, adjust four levelers on bottom of machine to accommodate uneven flooring.

Once Elliptical is moved into its final location, remove the two Handle Bars on the back of the machine and store with owner’s manual for future use.

final location, remove the protective film from the decals and from the “True” on the lower shroud.

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

*This step is REQUIRED for units that are paired with a touchscreen or 15” TFT console.

c) Disconnect the lower board e) Connect the Power Supply input &

Input

Connection

Output

Connection

STEP 11: Auxiliary Power Supply:

Remove the rear access plastics on the user’s right sided of the elliptical.

b) Locate and cut the wire tie that holds the power cable.

latching power cable. d) Connect the power cable to the power supply latching connector.

output connections as shown.

Disconnect Reconnect

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

ELLIPTICAL ASSEMBLY STEPS (continued):

*This step is REQUIRED for units that are paired with a touchscreen or 15” TFT console.

h) Re-install access plastics.

STEP 11: Auxiliary Power Supply (continued):

Mount Power Supply on bracket and attach with wire ties. g) Tuck excess wires inside shroud opening

Wire ties

Tuck excess wires into

shroud opening

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

WIRING DIAGRAMS:

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CHAPTER 2: ASSEMBLY INSTRUCTIONS

WIRING DIAGRAMS (continued):

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REV.

WEIGHT (KG)

XC400

DESCRIPTION QTY.

Rexon Part #

ITEM NO. PART NUMBER

HANDLEBAR 2

SIZE

REMOVABLE HANDLE 2

M12X12 SOCKET HEAD SCREW 2

M8X12 BOLT, HES SOC. HD. CAP 2602266 8

M8X12 TAPERED SOCKET HEAD SCREW 8

CONSOLE PAD, TRUE BLUE - XCS400 1

XC400

DWG. TRUE PART #:

DATE

M4X16 TRUSS HD TAPPING SCREW ( FOR SHROUD ) 4

O'FALLON, MO. 63366

26023B5E

2602261H

10C72JC9

1 7XC0020 XC400 BASE ASSEMBLY 1

2 7XES0033

3 7XC0021 PEDESTAL ASSY - XCS400 1

4 7SX0036

5 26023B5E

10J33B6N

6 7XCS0031R LINKAGE ASSY (R) - XCS400 1

7 7XCS0031L LINKAGE ASSY (L) - XCS400 1

8 7XPS0011A

10K43Q0X

9 7XCS0025B UPPER EXERCISE ARM: XCS400/R; XCS900/L 1

10 7XCS0025A UPPER EXERCISE ARM: XCS400/L; XCS900/R 1

11 10K43Q0X

12 7XCS0032 PEDAL TUBE ASSY - XCS400 2

13 7XCS0038 REAR CONSOLE COVER ASSY - XCS400 1

266138GU

14 7XCS0035L LEFT PEDESTAL BASE COVER 1

15 7XCS0035R RIGHT PEDESTAL BASE COVER 1

16 7XPS0078

17 7XCS0099 ROCKER ARM COVER SET 2

18 7XCS0039R SHAFT COVER SET (R) - XCS400 1

19 7XCS0039L SHAFT COVER SET (L) - XCS400 1

20 7XC0027 RIGHT LINKAGE PIVOT ASSEMBLY 1

21 7XC0028 LEFT LINKAGE PIVOT ASSEMBLY 1

10J339QF

22 7XCS0020 FOOT SKATE ASSEMBLY 2

23 7XCS0019 FOOT PAD WITH VELCRO 2

24 7XCS0006

25 7XCS0005 CONSOLE MAST ASSY - XCS400 1

26 7XCS0021 FRONT EXTENDED TUBE ASSY - XCS400 1

TITLE

NOTES:

MATERIAL:

BREAK ALL SHARP

DRAWN BY

IN MILLIMETERS

DIMENSIONS ARE

CORNERS & EDGES

TOLERANCES UNLESS NOTED:

UNLESS OTHERWISE SPECIFIED

FITNESS TECHNOLOGY, INC.

.X ±.787mm

.XX ±.381mm

.XXX ±.127mm

HOLES ±.127mm

ANGULAR ±1°

DECIMALS:

DO NOT SCALE DRAWING

APPRVL

DATE BY

3 19

DESCRIPTION

ORIGINAL RELEASE

XC400

REV. MCF#

CONFIDENTIAL INFORMATION

ARE FOR REFERENCE ONLY

NOTE: ALL WEIGHTS AND DIMENSIONS

DETRIMENTAL TO THE INTERESTS OF TRUE FITNESS TECHNOLOGY, INC.

CONFIDENTIAL USE. SUBJECT TO RETURN ON REQUEST, AND WITH THE

MUTUAL UNDERSTANDING THAT IT WILL NOT BE USED IN ANY MANNER

OF TRUE FITNESS TECHNOLOGY, INC. O'FALLON, MO. IT IS LOANED FOR

Page 26

W/WASHER

CAP 2602266

COVER - XCS400

FRONT LOWER CONSOLE

M5X12 PAN HEAD SCREW

M8X12 BOLT, HES SOC. HD.

23.2 7XC00 23 10J63C0M

23.3 2641B BDA39 26412DUB

23.4 7SX00 36 2602261H

23.5 26022 ZXH 26022ZXH M8X20 SOCKET HEAD BOLT 2

ITEM NO. PART NUMBER Rexon Par t # DESCRIPTION QTY.

WELDMENT

LEFT UPPER EXERCISE ARM

10.1 7XC0051 10J63CGS

ITEM NO. PART NUMBER Rexon Par t # DESCRIPTION QTY.

BRACKET

SALUTRON BOARD

23.6 2668B ZDA22 2668BZDA22 M5X6 PA N HEAD SCREW 1

KNOB, HANDLEBAR

CHROME 10E12NNN

COLLAR, HANDLEBAR

10.2 7PX0130 10E12NNN

10.3 10J63CJY 10E12NQQ UPPER EXERCISE ARM GRIP 1

10.1.1 10J63CTN 10J63CTN-1 1

10.4 7PX0131 10E12NNP

10.1.2 10J339N3 1

STANDOFF SCREW

SALUTRON BOARD

COVER

ASSY - XCS400

LEFT PEDESTAL BASE

FRONT EXTENDED TUBE

25 7XCS0035L

24 7XCS0021

24.2 26022 ZXH 26022ZXH M8X20 SOCKET HEAD BOLT 4

24.1 7XC00 24 10J63C01 CHIN BAR 1

HEAD SCREW

CHROME 10E12NNP

M8X12 TAPERED SOCKET

11 10K43Q0X 10K43Q0X

12 7XCS0032 PEDAL TUBE ASSY - XCS400 2

10.5 7XC0050 26062SJ Z SET SCREW 4

SHROUD

HEADED SCREW

INSERT, REGULAR CAP

UPPER PEDESTAL PLASTIC

M5X16 PHILLIPS ROUNDED

COVER

- XCS400

PEDESTAL BASE COVER (L)

25.1 7XC00 26 10J63C0Q

12.1 7XC0053 10J33E0B PEDAL TUBE WELDMENT 1

12.2 7XC0054 2001 ZZ6203 BEARING 2

TYPE, 5/16" PLASTIC BOSS

- XCS400

RIGHT PEDESTAL BASE

INSERT, REGULAR CAP

12.3 7XC0055 10C32GS1 BEARING ROD 1

INSERT, REGULAR CAP

TYPE, 5/16" PLASTIC BOSS

25.2 7XC00 34 271437W1

12.4 7SX0105 2570BBN117 C RING 2570BBN117 2

TYPE, 5/16" PLASTIC BOSS

PEDESTAL BASE COVER (R)

26 7XCS0035R

26.1 7XC00 25 10J63C0R

26.2 7XC00 34 271437W1

(R)

SHROUD

260121BA

M10X80 BOLT, HEX HEAD

12.5 7SX0115 260121BA

12.6 7SX0116 270122RR NUT, HEX 270 122RR 1

12.7 7XC0056 10J339QE 1" VELCRO S QUARE 6

2634BFDA24

INSERT, REGULAR CAP

SCREW ( FOR SHROUD )

TYPE, 5/16" PLASTIC BOSS

M4X16 TRUSS HD TAPPING

SCREW, CR.-RE. TRUSS HD.

- XCS400

ASSY - XCS400

CONSOLE COVER

REAR CONSOLE MAST

REAR CONSOLE COVER

13 7XCS0038

BOTTOM PEDESTAL COVER

UPPER CONSOLE COVER

M5X12 SCREW, CR RE PAN

COVER UPPER INSERT ASSY

13.1 7XC0057 10J63C0L

13.2 7XCS0004

13.2.1 7XC0087 10J63CUA

FRONT

M8X12 BOLT, HES SOC. HD.

13.2.2 2660MZCE10 2660MZCE10 M4X8 PAN HEAD SCREW 2

SCREW

XCS400

CAP 2602266

WELDMENT

LINKAGE ASSY (R) -

RIGHT LINKAGE ARM

M12X12 SOCKET HEAD

SHROUD

HEAD 26682RYH

SCREW ( FOR SHROUD )

M4X16 TRUSS HD TAPPING

LEFT ROCKER ARM COVER

14 7XPS0078 266138GU

15 7XCS0099 ROCKER ARM COVER SET 2

13.3 7CX0079 26682RYH

15.1 7XC0058 10J63C0N

2001ZZ6005

thick- 2.2 mm

BEARING, BALL 6005ZZ

OD- 35mm, thick: 2mm

SPLIT LOCK WASHER M10,

FLAT WASHER ID- 10.2mm,

XCS400

2634BFDA24

COVER SHROUD

RIGHT ROCKER ARM

SHAFT COVER SET (R) -

RIGHT SHAFT COVER SET

SCREW, CR.-RE. TRUSS HD.

15.2 7XC0059 10J63C0P

15.3 7SX0004 2634BFDA24

SCREW

26012DVG

M8X12 SOCKET HEAD

M10X20 BOLT, HEX HEAD

M5X8 SCREW, CR RE PAN

16 7XCS0039R

16.1 7XC0060 10J339Q0

16.2 7XC0061 10J 63CU8 LEFT SHAFT COVER SET (R) 1

16.3 7CX0063 26682NAK

SCREW

WELDMENT

2001ZZ6005

LEFT LINKAGE ARM

M8X12 SOCKET HEAD

BEARING, BALL 6005ZZ

(L)

HEAD

SHAFT COVER SET (L) -

17 7XCS0039L

OD- 35mm, thick: 2mm

FLAT WASHER ID- 10.2mm,

HEAD

XCS400

17.1 7XC0062 10J339Q1 LEFT SHAFT COVER SET (L) 1

thick- 2.2 mm

SPLIT LOCK WASHER M10,

ASSEMBLY

RIGHT LINKAGE PIVOT

RIGHT SHAFT COVER SET

M5X8 SCREW, CR RE PAN

18 7XC0027

17.2 7XC0063 10J 63CU7

17.3 7CX0063 26682NAK

26012DVG

M10X20 BOLT, HEX HEAD

HEAD SCREW

PIVOT COVER

RIGHT INNER LINKAGE

RIGHT OUTER LINKAGE

M3X12 PHILLIPS ROUNDED

18.1 7CE90175 10E12N7B

18.2 7CE90174 10 E12N7A

18.3 26342RYG 26342RYG

SENSOR

PLASTIC FRAME

BOTTOM HAND PULSE

BOTTOM PULSE SENSOR

COVER

ASSEMBLY

2634BFDA24

LEFT LINKAGE PIVOT

SCREW, CR.-RE. TRUSS HD.

LEFT OUTER LINKAGE PIVOT

19 7XC0028

18.4 7SX0004 2634BFDA24

19.1 7CE90172 10 E12NKV

PULSE SENSOR

PLASTIC FRAME

TOP PULSE SENSOR

METAL BOTTOM HAND

METAL TOP HAND PULSE

2634BFDA24

HEAD SCREW

SCREW, CR.-RE. TRUSS HD.

M3X12 PHILLIPS ROUNDED

LEFT INNER LINKAGE PIVOT

19.2 7CE90173 10E12NKU

19.3 26342RYG 26342RYG

SENSOR

CAP 2602266

M8X12 BOLT, HES SOC. HD.

M5X16 PHILLIPS ROUNDED

20 7XCS0020 FO OT SKATE ASSEMBLY 2

19.4 7SX0004 2634BFDA24

20.1 7XC0090 10J63DZ1 FOOT SKATE - XCS400 1

20.2 26343AG9 26 343AG9

ARM WELDMENT

XCS400/R; XCS900/L

UPPER EXERCISE ARM:

RIGHT UPPER EXERCISE

XCS400

HEAD SCREW

- XCS400

CONSOLE MAST ASSY -

CONSOLE PAD, TRUE BLUE

21 7XCS0019 FOOT PAD WITH VELCRO 2

22 7XCS0006 10J339QF

23 7XCS0005

21.1 7XC0089 10J63DZ3 FOOT PAD - XCS400 1

21.2 7XC0056 10J339QE 1" VELCRO S QUARE 6

23.1 7XC0022 10J63C0A CONSOLE MAST 1

KNOB, HANDLEBAR

CHROME 10E12NNP

CHROME 10E12NNN

XCS400/L; XCS900/R

COLLAR, HANDLEBAR

UPPER EXERCISE ARM:

4 7SX00 36 2602261H

5 26023 B5E 26023B 5E

6 7XCS00 31R

6.1 7X C0043 10E12N2W

6.2 7SX 0126 2001Z Z6005

6.3 7X P0154 10C32DM4

3.11 7XC00 40 10K73U52

3.12 7XC00 41 10F13U58

3.13 70061 422 10F13U34 SALUTRON BOARD 1

3.14 26693 R62 26693R62 M2X4 PAN HEAD SCREW 3

3.11.1 -

ITEM NO. PART NUMBER Rexon Par t # DESCRIPTION QTY.

WASHER

HEAD SCREW WITH

M5X16 PHILLIPS ROUNDED

1.23 2620B ZDB18 2620BZDB18

ITEM NO. PART NUMBER Rexon Par t # DESCRIPTION QTY.

3.15 7XPS0 031 101J33B7 6 UPPER COVER ASSEMBLY 1

3.15.1 7XC0081 10J 339NY

XCS400

2634BFDA24

POWER INLET ASSY -

INNER FRONT EXCESS (R) -

SCREW, CR.-RE. TRUSS HD.

1.24 7SX00 04 2634BFDA24

1.25 7XCS00 27R 10 J63C1L

1.26 7XCS00 37

1.26.1 7XC0078 10J63C0 K POWER INLET SHROUD 1

1.26.2 10F12V86 COAXIAL CONNECTOR 1

XCS400

GENERATOR BRAKE ASSY -

3.16 7XC00 42 2707FBN108 PEDESTAL SCREW CLIP 3

3.17 7XPS0 043 10J339P4 BOTTOM P EDESTAL COVER 1

3.18 7XC00 34 271437W1

3.19 7XPS0 078 266138GU

3.20 7SX00 04 2634BFDA24

3.15.2 7XC0082 10F12SV8 PLUG, INNER SHROUD 3

3.15.3 2653MZDE18 2653M ZDE18

3.15.4 7XC0034 271437W1

XCS400

NO DECALS

CONNECTOR

POWER SWITCH AND

LAN CONNECTOR 3018 -

COVER, LEFT OUTER WITH

1.27 7XC00 35 10J339QA

1.26.3 7XCS0028 10E13018

M8X40 SOCKET HEAD

1.28 7XC00 36 11302LFU COVER SUPPORT POST 6

1.26.4 10J33BCZ 10J33BCZ

1.26.5 26682D1X 26682D1X M5X6 PAN HEAD SCREW 2

BOLT

SCREW

M5X16 SEMS HEX HEAD

M6X14 SEMS HEX HEAD

3.21 7XPS0 044 10J339P5

XCS400

INNER FRONT EXCESS (L) -

1.29 2701F ZD113 2701FZD113 M8X6.5 HEX NUT 6

1.30 7XPS0 049 10J339QB COVER, INNER FR ONT LEFT 1

1.31 7XCS00 27L 10J63C1K

1.32 7XPS0 052 10J339QC COVER, INNER REAR LEFT 1

1.33 00591 500 LOWER CONT ROL BOARD 1

1.34 7XPS0 021L LEFT SIDE STEP 1

1.35 7XPS0 021R RIGHT SIDE STEP 1

1.34.1 7XC0031 10J339QD LEF T SIDE STEP 1

1.34.2 26343E28 26343E28 M 5X8 PAN HEAD SCREW 4

1.35.1 7XC0032 10J339 Q8 RIGHT SIDE STEP 1

1.35.2 26343E28 26343E28 M 5X8 PAN HEAD SCREW 4

2001ZZ6005

BEARING, BALL 6005ZZ

CLAMP

ROLLER HOUSING

PEDAL TUBE BEARING

BOTTOM CRANK SHAFT

6.4 25 02AZC410 2502AZC410

XCS400

DISC COVER SHROUD -

SCREW, CR.-RE. TRUSS HD.

1.36 10J 33AGG 10J33 AGG SILVER DECAL 2

1.37 7XCS00 13 DISC CO VER ASSEMBLY 2

1.37.1 7XC0030 10J63C5 5

BOLT

M12X65 PARTIALLY

M5X16 SEMS HEX HEAD

THREADED SOCKET HEAD

7 7XCS00 31L LINKAGE ASSY (L) - XCS400 1

6.5 7PX 0153 26012DVG

6.6 26 023C89 26023C89

7.1 7X C0044 10E12N2V

7.2 7SX 0126 2001Z Z6005

7.3 26 023C89 26023C89

SCS400

ASSEMBLY

2634BFDA24

BELT TENSION ROD

BELT TENSIONER ROD -

2 7XES003 3 10C72JC9 REMOVA BLE HANDLE 2

3 7XC00 21 PEDESTAL ASSY - XCS400 1

1.38 7XCS00 02

1.37.2 7SX0004 2634BFDA24

1.38.1 7XC0092 10J63C0D

1.38.2 2705FZD108 2705FZD1 08 M8 LOCK NUT 1

BOLT

SCREW

KEY,PARALLEL XPSX

M12X30 SOCKET HEAD

3.1 7X C0037 10J63C05 PEDESTAL WELDMENT 1

1.39 7XCS00 14 25723CGL DRIVE BELT 1

1.38.3 2501MFDN34 2501MFDN34 M8- 1 8MM FLAT WASHER 1

2571MNC332

M10X20 HEX DRIVE

ROUNDED HEAD BOLT

8 7XPS00 11A 10J33B6N HANDLEBAR 2

7.4 7X P0154 10C32DM4

7.5 25 02AZC410 2502AZC410

7.6 7PX 0153 26012DVG

8.1 7X C0045 10J339PU HANDLEBAR WELDMENT 1

8.2 7X C0046 10J339P1

8.1.1 10J 339PV 1

8.1.2 10J 339PU-1 1

XCS400

HANDRAIL TUBE ASSY (R) -

3.2 7X CS0026R

3.2.1 7XT 0005 10C72N1P SHAFT , LINKAGE 10C72N1P 1

3.2.2 7SX0 095 2570BBN125 C R ING 2570BBN125 1

ASSEMBLY

TRANSPORT WHEEL

WELDMENT

2001ZZ6005

BEARING, BALL 6005ZZ

RIGHT HANDRAIL TUBE

3.2.3 7SX0 126 2001ZZ6005

3.2.4 7XC00 66 10C32DUW 8 MM SPACER 1

3.2.5 7XC00 67 26062TXR SET SCREW 2

3.2.6 7XC00 79 10J63BZ R

HEADED BOLT

M8X45 PHILLIPS ROUNDED

8.3 7X C0047 10J339NZ TOP HAND PULSE SENSO R 1

8.2.1 7XC00 83 10J 339P1-1

8.2.2 7XC00 84 10J339P2

8.3.1 7XC00 85 10J339 NZ-1

SCREW

XCS400

CAP 2602266

M8X40 SOCKET HEAD

M8X12 BOLT, HES SOC. HD.

3.2.7 26022 NA6 26022N A6

3.2.8 7SX0 036 2602261H

BEARING, BALL 6005ZZ

HANDRAIL TUBE ASSY (L) -

3.3 7X CS0026L

3.3.1 7XT 0005 10C72N1P SHAFT , LINKAGE 10C72N1P 1

3.3.2 7SX0 095 2570BBN125 C R ING 2570BBN125 1

HEAD SCREW

POWER SUPPLY, FUYANG

M5X10 PHILLIPS ROUNDED

12V 6A NO POWER CORD

9 7XCS00 25B

8.4 26 373DJ1 26373DJ1 M3X 30 PAN HEAD SCREW 2

8.5 7SX 0036 2602261H

9.1 7X C0048 10J63 CGT

8.3.2 7XC00 86 10J339P0

WELDMENT

2001ZZ6005

LEFT HANDRAIL TUBE

M8X40 SOCKET HEAD

3.3.3 7SX0 126 2001ZZ6005

3.3.4 7XC00 66 10C32DUW 8 MM SPACER 1

3.3.5 7XC00 67 26062TXR SET SCREW 2

3.3.6 7XC00 80 10J 63BZQ

NO DECALS

(IATA SP A67)

M4X16 TRUSS HD TAPPING

BATTERY, YUSA NP 2.3-12F R

COVER, RIGHT OUTER WITH

9.2 7PX 0130 10E12NNN

9.1.1 10J 63CTP 10J63CTP-1 1

9.1.2 10J 33Q5C 1

SCREW

CAP 2602266

NUCLEUS BOARD

STANDOFF SCREW

M8X12 BOLT, HES SOC. HD.

3.4 7X C0038 10J63U67 UPPER BOARD BRACKET 1

3.5 7X C0039 10F13U59

3.3.7 26022 NA6 26022N A6

3.3.8 7SX0 036 2602261H

M5XP0.8X12

PAN HEAD SCREW

SCREW ( FOR SHROUD )

INSERT, REGULAR CAP

10 7XCS0025A

9.3 10 J63CJY 10E12NQQ UPPER EXERCISE ARM GRIP 1

9.4 7X C0050 2606 2SJZ SET SCREW 4

9.5 7PX 0131 10E12NNP

M6X10 HEX DRIVE

M5 - 11mm EXTERNAL

TOOTH LOCK WASHER

ROUNDED HEAD SCREW

3.6 70 0612700 10F13U33 NUCLEUS BOARD 1

3.7 26 68BZDA06 2668BZDA06 M4X5 PAN HEAD SCREW 4

3.8 26 082HDZ 26082HDZ

3.9 25 04MZC006 2504MZC006

3.10 2668B ZDA22 2668BZDA22 M5X6 PA N HEAD SCREW 4

RIGHT

M5 - 11mm EXTERNAL

COVER, INNER FRONT

TOOTH LOCK WASHER

TYPE, 5/16" PLASTIC BOSS

1 7X C0020 XC400 BASE ASSEMBLY 1

1.1 7XC0029 XC400 BA SE WELDMENT 1

1.2 7XCS0023

1.2.1 7 XC0064 10J 63C3R GENERATOR BRAKE 1

1.2.2 7 XCS0105 IDLER BRACKET ASSY 1

1.2.2.1 7XC0088 10 J63BZV IDLER WELDMENT 1

1.2.2.2 7PX0011 2001ZZ6204 Bearing 2

1.2.2.3 7SX0097 2570BBN120 Snap Ring 1

1.2.2.4 250136GL 250136GL M8 - 28MM FLAT WASH ER 1

ITEM NO. PART NUMBER Rexon Par t # DESCRIPTION QTY.

1.2.2.5 26022NA6 26022NA6

1.3 7XCS0008 CRANK SHAFT - XC S400 1

1.2.3 2 6173FZ6 26173FZ6

1.3.1 7 XC0065 10E12SY5 CRANK SHAFT BAR 1

1.3.2 7 XC0066 10C32DUW 8 MM SPACER 2

1.3.3 7 XC0067 26062TXR SET SCREW 4

1.3.4 7 SX0126 2001ZZ6005

1.3.5 7 XC0068 10C32CU8 BEARING HOUSING 2

1.3.6 7 CX0085 10F12R1B BEARING SPACER 2

1.3.7 7 XC0069 10C32CS3

1.3.8 7 XC0070 10J63C0J

1.3.9 7 XC0071 10J63C0H TOP CRANK SHAFT CL AMP 2

1.3.10 26173AZ8 26173AZ8

1.3.11 7XC0072 10E12SY8 CRANK SHAFT WELDMENT 2

1.3.12 26022T1G 26022T1G

1.3.13 270533N5 270533N5 M12X12 LOCK NUT 4

1.3.14 26023FXU 26023FXU

1.3.15 7XC0073 10C72SPB 7.5 MM SPACER 2

1.2.2.6 7CX0048 11 0821X8 Spacer 3

1.2.2.7 26173AZ8 2617 3AZ8

1.3.16 7PX0017 2571MNC332

1.4 7XCS0015 10J63C0C DRIVE WHEEL - XCS400 1

1.5 7XCS0018 10J63 C0E FLY WHEEL (R) - XCS400 1

1.6 7XPS0007

1.6.1 7 XC0075 11232 AX2 WHEEL - FLOOR R OLLER 1

1.3.17 7XC0074 10C72SD9 BEARING SPA CER 2

1.3.18 25012MPQ 25012MPQ M10 - 30MM FLAT WA SHER 2

1.3.19 7SX0124 260822QV

1.6.2 7 XC0076 10E32MR4 WHEEL SHAFT 1

1.7 7XPS0008 LEVELING FOOT ASSEMB LY 4

1.8 7XPS0058 10 J339NW LEFT FOOT B RACKET 1

1.9 7XPS0059 10J339NX RIGHT F OOT BRACKET 1

1.10 26342H7T 26342H7T

1.11 70595500

1.12 70588800

1.13 7XC0052 10C82HLD XC400 CHAR GING PORT 1

1.14 7XC0033 10J339Q4

1.15 7XPS0078 266138GU

1.16 7XCS0100 266833N0

1.17 7CX0122 10J33A2Y TRUE BLACK DECAL 2

1.18 7XPS0051 10J339Q6 COVER, INNER REAR RIGHT 1

1.19 7XC0034 271437W1

1.20 2504MZC006 2504MZC006

1.21 2668BZDA22 2668BZDA22 M5X6 PA N HEAD SCREW 2

1.6.3 2 6082MZB 26082MZB

1.6.4 2 705FZD108 2705FZD108 M8 LOCK NUT 1

1.6.5 2 501NZDN65 2501NZDN65 M8 - 19MM FLAT WASH ER 1

1.7.1 7 SX0042 10B826LH PAD, LEVELING 1

1.7.2 7 XC0077 10C22M0X LEVELING FOOT SPACER 1

1.22 7XPS0050 10J339Q5

Page 27

REV.

WEIGHT (KG)

7XC0020

SIZE

DWG. TRUE PART #:

DATE

XC400 BASE ASSEMBLY

NOTES:

MATERIAL:

8 7XPS0058 10J339NW LEFT FOOT BRACKET 1

9 7XPS0059 10J339NX RIGHT FOOT BRACKET 1

6 7XPS0007 TRANSPORT WHEEL ASSEMBLY 2

1 7XC0029 XC400 BASE WELDMENT 1

2 7XCS0023 GENERATOR BRAKE ASSY - XCS400 1

3 7XCS0008 CRANK SHAFT - XCS400 1

ITEM NO. PART NUMBER Rexon Part # DESCRIPTION QTY.

7 7XPS0008 LEVELING FOOT ASSEMBLY 4

4 7XCS0015 10J63C0C DRIVE WHEEL - XCS400 1

5 7XCS0018 10J63C0E FLY WHEEL (R) - X CS400 1

10 26342H7T 26342H7T M5X10 PHIL LIPS ROUNDED HEAD SCREW 8

14 7XC0033 10J339Q4 COVER, RIGHT OUTER WITH N O DECALS 1

15 7XPS0078 266138GU M4X16 TRUSS HD TAPPING SCREW ( FOR SHROUD ) 6

11 70595500 POWER SUPPLY, FUYANG 12V 6A NO POWER CORD 1

12 70588800 BATTERY, YUSA NP 2.3-12FR (IATA SP A 67) 1

16 7XCS0100 266833N 0 PAN HEAD SCREW M5XP0.8X12 26

13 7XC0052 10C82HLD XC400 CHARGING PORT 1

17 7CX0122 10J33A2Y TRUE BLACK DECAL 2

18 7XPS0051 10J339Q6 COVER, INNER R EAR RIGHT 1

22 7XPS0050 10J339Q5 COVER , INNER FRONT RIGHT 1

23 2620BZDB18 2620BZDB18 M5X16 PHILLIPS ROUNDED HEAD SC REW WITH WA SHER 2

24 7SX 0004 2634BFDA24 SCREW , CR.-RE. TRUSS HD. 2634BFDA24 2

25 7XCS0027R 10J63C1L INNER FRONT EXCESS (R) - XCS400 1

26 7XCS0037 POWER INLET ASSY - XCS40 0 1

27 7XC0035 10J339QA COVER, LEFT OUTER WITH NO DECALS 1

19 7XC0034 271437W1 INSERT, REGULAR CAP TYPE, 5/16" PLASTIC BOSS 6

20 2504MZC006 2504 MZC006 M5 - 11mm EXTERNAL TOOTH LOCK W ASHER 2

21 2668BZDA22 2668BZDA22 M 5X6 PAN HEAD SCREW 2

28 7XC0036 11302LFU COVER SUPPORT POST 6

32 7XPS0052 10J339QC COVER, INNER REAR LEFT 1

29 2701FZD113 2701FZD113 M8X6.5 HEX NUT 6

33 00591500 LOWER CONTROL BOARD 1

30 7XPS0049 10J3 39QB COVER, INNER FR ONT LEFT 1

31 7XCS0027L 10J63C1K INNER FRONT EXCESS (L) - XCS400 1

37 7XCS0013 DISC COVER ASSEMBLY 2

34 7XPS0021L LEFT SIDE STEP 1

38 7XCS0002 BELT TENSION ROD ASSEMBLY 1

35 7XPS0021R RIGHT SIDE STEP 1

36 10J33AGG 10J33AGG SILVER DECAL 2

39 7XCS0014 25723C GL DRIVE BELT 1

BREAK ALL SHARP

TITLE

DRAWN BY

IN MILLIMETERS

DIMENSIONS ARE

CORNERS & EDGES

DECIMALS:

TOLERANCES UNLESS NOTED:

UNLESS OTHERWISE SPECIFIED

O'FALLON, MO. 63366

JCP

FITNESS TECHNOLOGY, INC.

.X ±.787mm

.XX ±.381mm

.XXX ±.127mm

HOLES ±.127mm

ANGULAR ±1°

DO NOT SCALE DRAWING

APPRVL

DATE BY

DESCRIPTION

ORIGINAL RELEASE

2120

21 20

REV. MCF#

7XPS0014

CONFIDENTIAL INFORMATION

ARE FOR REFERENCE ONLY

NOTE: ALL WEIGHTS AND DIMENSIONS

DETRIMENTAL TO THE INTERESTS OF TRUE FITNESS TECHNOLOGY, INC.

CONFIDENTIAL USE. SUBJECT TO RETURN ON REQUEST, AND WITH THE

MUTUAL UNDERSTANDING THAT IT WILL NOT BE USED IN ANY MANNER

OF TRUE FITNESS TECHNOLOGY, INC. O'FALLON, MO. IT IS LOANED FOR

7XC0020

7XPS0013

7XPS0027

Page 28

REV.

WEIGHT (KG)

DESCRIPTION QTY.

Rexon Part #

ITEM NO. PART NUMBER

SCREW

WASHER

SCREW

7XC0021

2634BFDA24

M4X5 PAN HEAD SCREW 4

NUCLEUS BOARD STANDOFF

2 7XCS0026R HANDRAIL TUBE ASSY (R) - XCS400 1

3 7XCS0026L HANDRAIL TUBE ASSY (L) - XCS400 1

1 7XC0037 10J63C05 PEDESTAL WELDMENT 1

4 7XC0038 10J63U67 UPPER BOARD BRACKET 1

5 7XC0039 10F13U59

M6X10 HEX DRIVE ROUNDED HEAD

26082HDZ

2668BZDA06

7 2668BZDA06

8 26082HDZ

6 700612700 10F13U33 NUCLEUS BOARD 1

M5X6 PAN HEAD SCREW 4

M5 - 11mm EXTERNAL TOOTH LOCK

2504MZC006

9 2504MZC006

SALUTRON BOARD STANDOFF

2668BZDA22

10 2668BZDA22

11 7XC0040 10K73U52 SALUTRON BOARD BRACKET 1

M2X4 PAN HEAD SCREW 3

UPPER COVER ASSEMBLY 1

26693R62

101J33B76

14 26693R62

12 7XC0041 10F13U58

15 7XPS0031

13 70061422 10F13U34 SALUTRON BOARD 1

16 7XC0042 2707FBN108 PEDESTAL SCREW CLIP 3

1818

5/16" PLASTIC BOSS

BOTTOM PEDESTAL COVER 1

10J339P4

SCREW ( FOR SHROUD )

M4X16 TRUSS HD TAPPING

INSERT, REGULAR CAP TYPE,

SCREW, CR.-RE. TRUSS HD.

BOTTOM PEDESTAL COVER FRONT 1

10J339P5

PEDESTAL ASSY - XCS400

NOTES:

MATERIAL:

17 7XPS0043

18 7XC0034 271437W1

19 7XPS0078 266138GU

21 7XPS0044

20 7SX0004 2634BFDA24

TITLE

IN MILLIMETERS

DIMENSIONS ARE

BREAK ALL SHARP

CORNERS & EDGES

UNLESS OTHERWISE SPECIFIED

SIZE

DWG. TRUE PART #:

DATE

O'FALLON, MO. 63366

JCP

DRAWN BY

TOLERANCES UNLESS NOTED:

FITNESS TECHNOLOGY, INC.

.X ±.787mm

.XX ±.381mm

.XXX ±.127mm

HOLES ±.127mm

ANGULAR ±1°

DECIMALS:

DO NOT SCALE DRAWING

APPRVL

DATE BY

7XC0021

10 9

DESCRIPTION

ORIGINAL RELEASE

10 9

8 8

REV. MCF#

CONFIDENTIAL INFORMATION

ARE FOR REFERENCE ONLY

NOTE: ALL WEIGHTS AND DIMENSIONS

DETRIMENTAL TO THE INTERESTS OF TRUE FITNESS TECHNOLOGY, INC.

CONFIDENTIAL USE. SUBJECT TO RETURN ON REQUEST, AND WITH THE

MUTUAL UNDERSTANDING THAT IT WILL NOT BE USED IN ANY MANNER

OF TRUE FITNESS TECHNOLOGY, INC. O'FALLON, MO. IT IS LOANED FOR

Page 29

CHAPTER 3: PRODUCT OVERVIEW

Console Assembly

Upper Exercise Arms

ELLIPTICAL OVERVIEW:

C o n tact Heart Rate Pads

Foot Pads

Transport Handle

Access

Battery Charge

Port

Side Steps

Coaxial Port

Ethernet Port

Power Cord

Leveling Feet

Truefitness.com / 800.426.6570 / 636.272.7100 25

Page 30

CHAPTER 3: PRODUCT OVERVIEW

Port Plug

ELLIPTICAL OVERVIEW (continued):

Console Assembly:

The console allows the user to set up a workout program and control the elliptical during a workout (For console overview and operation instructions refer to the owner’s manual for the selected console option).

Upper Exercise Arms:

Moving handles on the elliptical that provide resistance to the upper body during a workout.

Contact Heart Rate Pads:

Allows the user to check their heart rate without wearing a wireless chest strap.

Side Steps:

The stationary steps on either side of the elliptical, which allow the user to safely straddle the footpads during startup, to isolate upper body, or in the event of an emergency.

Transport Handles Access:

Threaded sockets in the frame of the elliptical that will accept the transportation handles.

Foot Pads:

Moving pedals on the elliptical that provide resistance to the lower body during a workout.

Leveling Feet:

An adjustable system used to aid in the leveling the elliptical.

Coaxial Port:

Delivers television signal to the unit.

Ethernet Port:

Used to provide a network connection for compatible console options.

Power Cord:

Delivers power from the wall outlet to the elliptical.

Battery Charge Port:

A port used to charge the unit’s internal battery. To expose the port remove the rubber port plug on the inner right shroud as shown in figure to the right.

Truefitness.com / 800.426.6570 / 636.272.7100 26

Page 31

CHAPTER 4: CARE & MAINTENANCE

CARE & MAINTENANCE:

It is important to perform the minor maintenance tasks described in this section. Failure to maintain the elliptical as described here could void the TRUE Fitness Warranty. To reduce the risk of electrical shock, always unplug the unit from its power source before cleaning or performing any maintenance tasks.

Inspection:

TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections. Users should inspect the elliptical daily. Look and listen for slipping belts, loose fasteners, unusual noises, worn or frayed power cords, and any other indications that the equipment may be in need of service. If any of these are noticed, obtain service. Do not attempt to use the elliptical until proper service has been performed or damaged parts have been replaced.

Important:

If you determine that the elliptical needs service, make sure that the elliptical cannot be used inadvertently. Turn the unit off, and then unplug the power cord from its power source. Make sure other users know that the elliptical needs service.

To order parts or to contact a TRUE Authorized Service representative, please visit www.truefitness.com.

CLEANING THE EQUIPMENT:

After Each Use:

Use GymWipes™ Antibacterial wipes or spray a solution of 30 parts water to 1 part mild detergent to dampen a soft cloth and wipe all exposed surfaces. Use a LCD/screen cleaner or spray a solution of 1 part 91% isopropyl alcohol and 1 part water to dampen a soft cloth and wipe the surface of the console. This helps remove fingerprints, dust, and dirt

Weekly:

Vacuum any dust or dirt that might have accumulated under or around the elliptical or any cover vents. *Clogged air vents can prevent adequate cooling, causing a shortened life.

CAUTION:

Do not use any acidic cleaners. Doing so will weaken the paint or powder coatings and may void the TRUE Fitness Warranty. Never pour water or spray liquids on any part of the elliptical. Allow the elliptical to dry completely before using. Frequently vacuum the floor underneath the unit to prevent the accumulation of dust and dirt, which can affect the smooth operation of the unit.

Truefitness.com / 800.426.6570 / 636.272.7100

Page 32

CHAPTER 4: CARE & MAINTENANCE

OTHER SCHEDULED PREVENTIVE MAINTENANCE:

TRUE recommends that quarterly scheduled maintenance be performed by a qualified service technician. Please contact your dealer or visit www.truefitness.com to contact a local TRUE authorized service technician.

Scheduled Preventive Maintenance:

Check error log in console.

•

Remove shroud covers and vacuum any debris out of the speed sensor, control electronics and moving parts.

•

Move unit and vacuum underneath.

•

Check belt tension and tracking.

•

Inspect all fasteners.

•

Inspect all electrical connections.

•

Inspect all components for abnormal or premature wear.

•

CAUTION:

Use only

TRUE Fitness certified service providers.

LONG TERM STORAGE:

When the elliptical is not in use for any length of time, turn it off. Make sure that the power cord is unplugged from the power source and is positioned so that it will not become damaged or interfere with people or other equipment.

Storing the Chest Strap:

Store the chest strap in a place where it remains free of dust and dirt such as, in a closet or drawer. Be sure to protect the chest strap from extremes in temperature. Do not store it in a place that may be exposed to temperatures below 32° F (0° C). To clean the chest strap, use a sponge or soft cloth dampened in mild soap and water. Dry the surface thoroughly with a clean towel.

Truefitness.com / 800.426.6570 / 636.272.7100

Page 33

CHAPTER 5: CUSTOMER SERVICE

CONTACTING SERVICE:

TRUE Fitness recommends that you gather the serial number, model number, and a brief description of the reason for the request. After information has been gathered you may choose to contact your selling dealer or local service company to set an appointment. (If you are not familiar with who is in your area, you may visit our website at www.truefitness.com and use our dealer locator to obtain the contact information for the closest dealer).

You may also contact TRUE Fitness’ customer support team by calling 800.883.8783 or e-mailing us at service@truefitness.com Monday – Friday during normal business hours.

TRUE FITNESS SERVICE DEPARTMENT 865 HOFF ROAD ST. LOUIS, MO 63366

1.800.883.8783 HOURS OF OPERATION: 8:30 A.M. - 5:00 P.M. CST E-MAIL: service@truefitness.com

CONTACTING SALES:

Interested in TRUE Products? Please contact us with any sales or product inquires so that we may direct you to the appropriate sales representative to answer your questions.

TRUE FITNESS HOME OFFICE 865 HOFF ROAD ST. LOUIS, MO 63366

1.800.426.6570 HOURS OF OPERATION: 8:30 A.M. - 5:00 P.M. CST E-MAIL: sales@truefitness.com

Truefitness.com / 800.426.6570 / 636.272.7100 29

Page 34

CHAPTER 5: CUSTOMER SERVICE

REPORTING FREIGHT OR PARTS DAMAGE:

Unfortunately, sometimes materials can be damaged during shipment. If materials are damaged during shipment, please follow the guidelines below to determine the appropriate process for you to follow in case of damages.

Severe Damage:

Obvious damage to external packaging / internal product. Please refuse the shipment and it will be returned to TRUE Fitness by the carrier. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal business hours to notify us that the shipment has been refused. Once we have received the damaged shipment, a replacement shipment will be sent to you. Only refuse the damaged piece if the shipment is multiple boxes.

Slight Damage:

The box may have minimal damages and you are not sure if the actual product is damaged or not. You must sign the bill of lading as damaged when accepting the shipment. Once you have opened the box and you have determined something is indeed damaged please gather the serial number, model number, description and photos of damages. Please make sure the photos include the damaged product as well as the damaged box the product arrived in. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal business hours.

Concealed Damage:

You may receive a shipment that looks intact and discover once the box has been opened that there are hidden damages. Please notify the carrier immediately. We will not be able to file a claim if the carrier is not notified in a timely manner. Once you have called the carrier you will need to gather the serial number, model number, description and photos of damages. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal business hours.

Truefitness.com / 800.426.6570 / 636.272.7100 30

Page 35

CHAPTER 6: ADDITIONAL INFORMATION

Malfunction

Possible Cause

Corrective Action

Verify the On/Off switch is at the ON position (If applicable)

Damaged power cord

Replace power cord

Power cord not fully seated in socket

Inspect power connection at the unit and outlet

No power at wall outlet

Use a voltmeter to verify power at wall outlet

Contact TRUE Fitness Customer Service Department (If applicable)

Charge the battery overnight with optional power supply

Motor control board damaged

Contact TRUE Fitness Customer Service Department

Damaged power cord

Replace power cord

Power cord not fully seated in socket

Inspect power connection at the unit and outlet

Insufficient power

Verify output voltage from 20A outlet with a voltmeter

Error code is displayed on console

Contact TRUE Fitness Customer Service Department

Speed sensor out of alignment

Contact TRUE Fitness Customer Service Department

Pinched or loose main communication cable

Resistance

when pedaling

Uneven floor

Adjust equipment with leveling feet.

Loose Pedal

See Chapter 5: inspections

Bearings may be damaged

Contact TRUE Fitness Customer Service Department

Brake assembly may be damaged

Contact TRUE Fitness Customer Service Department

Drive belt may be misaligned

Contact TRUE Fitness Customer Service Department

Contact video provider

NTCS dBmV 0 through15.6

Loose F type connecter (coaxial cable)

Encrypted video

Obtain set top box from video provider

Verify video type with provider; analog (NTCS), digital air (ATCS), digital cable (QAM)

Rescan TV channels

Tuner Invalid

Contact TRUE Fitness Customer Service Department

TROUBLESHOOTING GUIDE:

This troubleshooting guide is intended to assist in diagnostics only and is not all inclusive. Technical specifications, error codes and programming are subject to change without notice. TRUE accepts no liability for any damage or loss suffered by persons whom rely wholly or in part on any description or statement contained within this manual. Please visit www.truefitness.com to obtain the most recent version of all manuals and contact the TRUE Service Department at 800883-8783 for assistance with troubleshooting and diagnostics.

Unit is turned off

No Power

Optional ERP board damaged

Battery is discharged

Unit resets or pauses randomly

hesitates or slips

Rubbing or knocking sound from unit when in operation

No TV displayed or low quality

Contact TRUE Fitness Customer Service Department

Loose belt tension Contact TRUE Fitness Customer Service Department

Loose hardware See Chapter 5: inspections

Low or bad video signal

ATCS/QAM dBmV-10 through 15.5

inspect all connections

Channels or format type not correct

TRUEfitness.com / 800.426.6570 / 636.272.7100 31

Page 36

CHAPTER 6: ADDITIONAL INFORMATION

Transmitter belt contacts are not making good contact with the skin

Re-adjust the transmitter belt so that it is in full contact with the skin

Contacts on the transmitter belt are

Transmitter belt is not within 3 feet (1 meter) of the heart rate receiver

Adjust your position on the belt so that you are within 3 foot (1 meter) of the console

Transmitter belt is not the correct frequency or is encoded

Polar equip or compatible receiver use 4.8kHz un-encoded receiver

The battery inside the transmitter belt is depleted

replace the transmitter belt with a compatible transmitter belt

Another user wearing a compatible

meter) of the unit

Environmental interference from high voltage power lines

Environmental interference from

Environmental interference from motor driven appliances

Environmental interference from cell or cordless phone

Environmental interference from Wi-Fi router

Fault Code

True XC400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual