True TCGDZ Installation Manual

TCGDZ-50
TRUE FOOD SERVICE EQUIPMENT, INC.
2001 East Terra Lane • O’Fallon, Missouri 63366-4434
(636)-240-2400 • FAX (636)272-2408 • INT’L FAX (636)272-7546 • (800)325-6152
Parts Department (800)424-TRUE • Parts Department FAX# (636)272-9471
INSTALLATION MANUAL FOR
TCGDZ DISPLAY CASES (DUAL ZONE) MODELS
TABLE OF CONTENTS
Safety Information
Safety Precautions ––––––––––––––––––– 1 Proper Disposal ––––––––––––––––––––––– 2 Connecting Electricity –––––––––––––––––– 3 Adapter Plugs ––––––––––––––––––––––– 3
Installation / Operation Instructions
Ownership –––––––––––––––––––––––––– 4 Required Tools ––––––––––––––––––––––– 4 Uncrating ––––––––––––––––––––––––––– 4 Locating –––––––––––––––––––––––––––– 5 Leveling Cabinet –––––––––––––––––––––– 5 Electrical Instructions –––––––––––––––––– 6 Wire Gauge Chart –––––––––––––––––––– 7 Start-up ––––––––––––––––––––––––––––– 8 Shelving Installation ––––––––––––––––––– 9 Installing Optional Castors ––––––––––––– 10 Installing Optional Formica Kit –––––––––– 11
Maintenance, Care & Cleaning
Optional Sealing Cabinet To Floor ––––––– 12 Cabinet Cleaning –––––––––––––––––––– 12 Light Bulb Replacement ––––––––––––––– 13 Temperature Control Adjustment –––––––– 14 Cleaning The Condenser –––––––––––––– 15 Important Warranty Information ––––––––– 16 Stainless Steel Equipment Care ––––––– 17-18 Warranty (U.S.A. and Canada ONLY!) –––– 19
Spanish and Dutch version included.
CONGRATULATIONS!
You have just purchased the finest commercial
refrigeration available. You can expect many years
CURVED GLASS DISPLAY CASES
- DUAL ZONE MODELS -
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5/3/10 -300 SB #912626
NOTICE TO CUSTOMER:
Loss Or Spoilage Of Products In Your Refrigerator/Freezer Is NOT Covered By Warranty. In Addition To Following Recommended Installation Procedures You Must Run The Refrigerator/Freezer 24 Hours Prior To Usage.
True Manufacturing Company, Inc.
True Food Service Equipment, Inc.
SAFETY INFORMATION
How to Maintain Your Unit
to Receive the Most Efficient and
Successful Operation
You have selected one of the finest display cases made. It is manufactured under strict
quality controls with only the best quality materials available. Your TRUE cooler, when
properly maintained, will give you many years of trouble-free service.
WARNING!
Use this appliance for its intended purpose as described in this Owner Manual.
This cabinet contains fluorinated greenhouse gas covered by the Kyoto Protocol
(please refer to cabinet’s inner label for type and volume,
GWP of 134a= 1,300. R404a= 3,800).
SAFETY PRECAUTIONS
When using electrical appliances, basic safety precautions should be followed, including the following:
• This display case must be properly installed and located in accordance with the Installation Instructions before it is used.
• Do not allow children to climb, stand or hang on the shelves in the display case. They could damage the refrigerator and seriously injure themselves.
• Do not touch the cold surfaces in the refrigerat­ed compartment when hands are damp or wet. Skin may stick to these extremely cold surfaces.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
NOTE: We strongly recommend that any servicing be preformed by a qualified individual.
• Unplug the refrigerator before cleaning and making repairs (switch power off at breaker for hard wired models).
• Setting temperature controls to the 0 position does not remove power to the light circuit, perimeter heaters, or evaporator fans.
• Keep fingers out of the “pinch point” areas; clearances between the doors and between the doors and cabinet are necessarily small; be careful closing doors when children are in the area.
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True Food Service Equipment, Inc.
SAFETY INFORMATION
DANGER!
RISK OF CHILD ENTRAPMENT
PROPER DISPOSAL OF THE DISPLAY CASE
Child entrapment and suffocation are not problems of the past. Junked or abandoned display cases are still dangerous… even if they will sit for “just a few days.” If you are getting rid of your old display case, please follow the instructions below to help pre­vent accidents.
Before You Throw Away Your Old Display Case:
Take off the doors.
Leave the shelves in place so that children may not easily climb inside.
CFC Disposal
Your old refrigerator may have a cooling system that uses “Ozone Depleting ” chemicals. If you are throwing away your old refrigerator, make sure the refrigerant is removed for proper disposal by a qualified service technician. If you intentionally release any refrigerants you can be subject to fines and imprisonment under provisions of the environmental regulations.
USE OF EXTENSION CORDS
TRUE will not warranty any display case that has been connected to an extension cord.
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True Food Service Equipment, Inc.
SAFETY INFORMATION
WARNING!
HOW TO CONNECT ELECTRICITY
Hard wiring is required on specific Display Cases. Models standard with power cords: Do not, under any circumstances, cut or remove the third (ground) prong from the power cord. For personal safety, this appliance must be properly grounded.
Before your new display case is connected to a power supply, check the incoming voltage with a voltmeter. If anything less than 100% of the rated voltage for operation is noted, correct immediately.
Have the circuit checked by a qualified electrician to make sure it is properly grounded.
The display case should always be use it’s own indi­vidual electrical circuit, which has a voltage rating that matches the rating plate.
This provides the best performance and also pre­vents overloading building wiring circuits which could cause a fire hazard from overheated wires.
For models with standard power cord.
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall outlet to mini­mize the possibility of electric shock hazard from this appliance.
Have the circuit checked by a qualified electrician to make sure it is properly grounded.
If the outlet is a standard 2-prong outlet, it is your personal responsibility and obligation to have it replaced with the properly grounded 3-prong wall outlet.
The display case should always be plugged into it’s own individual electrical circuit, which has a volt­age rating that matches the rating plate.
This provides the best performance and also pre­vents overloading building wiring circuits which could cause a fire hazard from overheated wires.
Never unplug your display case by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet.
Repair or replace immediately all power cords that have become frayed or otherwise damaged. Do not use a cord that shows cracks or abrasion damage along its length or at either end.
When removing the display case away from the wall, be careful not to roll over or damage the power cord.
USE OF ADAPTER PLUGS
NEVER USE AN ADAPTER PLUG!
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NEMA plugs
TRUE uses these types of plugs.
If you do not have the right outlet
have a certified electrician install
the correct power source.
115/60/1 NEMA-5-20R
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True Food Service Equipment, Inc.
INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
OWNERSHIP
To insure that your unit works properly from the first day, it must be installed properly. We highly recommend a trained mechanic and electrician install your True equipment. The cost of a professional installation is money well spent.
Before you start to install your True unit, carefully inspect it for freight damage. If damage is discovered, immediately file a claim with the delivery freight carrier.
True is not responsible for damage incurred during shipment.
REQUIRED TOOLS
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• Tin Snips / Band Cutters
• Claw Hammer
• Hex Head Driver
• Adjustable Wrench
/4" (19 mm) Open-End Wrench
• Phillips Head Screwdriver
• Level
UNCRATING
Step 1
The following procedure is recommended for uncrating the unit:
A. Cut metal retaining straps securing protective
top skid. Remove the outer packaging by pulling tri-wall nails from skid. Remove (4) cardboard corner pads and dust cover.
REMOTE UNITS
Remote cabinets must be ordered as remote. We do not recommend converting a standard self contained to remote system.
All remote cabinets must be hard wired.
Remote cabinets are not available with castors.
All remote cabinets come standard using 404A
refrigerant.
All remote units come standard with expansion valve, liquid line solenoid, heated condensate pan, and defrost timer when applicable.
(This section applies to remotes only!)
B. Inspect for concealed damage. Again,
immediately file a claim with the freight carrier if there is damage.
C. Move your display case as close to the final
location as possible before removing the wooden skid.
Contact True Technical Service for BTU requirements.
No wiring necessary between cabinet and condensing unit.
All remote condensing units purchased from True are 208/230 volts single phase.
If you have any questions regarding this section, please call True at 1 (800) 325-6152.
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True Food Service Equipment, Inc.
INSTALLATION / OPERATION INSTRUCTIONS
LOCATING
TOOLS REQUIRED:
• Phillips screw driver
• 3/8” (9.5 mm) socket or 3/8” (9.5 mm) wrench
Step 2 A. Use a Phillips screw diver and remove four
screws from the L-bracket connected the unit to the wood skid (image 1). Then use a 3/8” (9.5 mm) socket or wrench and remove the L-bracket from the unit (image 2).
To avoid damage to glass DO NOT lay cabinet
on its side or back when removing skid,
installing leg levelers, cleaning, etc.
B. Lift up from the base and walk unit off the skid
and set in final location.
C. Unblock doors, free plastic wedges, blue foam
and tape. Remove fiberglass tape securing glass.
Remove components: (shelves, brackets, etc.)
from inside cabinet.
Warning For proper performance of refrigerated cabinet an ambient temperature no greater than 75°F (24°C) with a relative humidity of 55% is required.
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Removing bracket from skid.
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Removing bracket from cabinet.
LEVELING
Step 3 A. Set unit in its final location. Be sure there is
adequate ventilation in your room. Under extreme heat conditions, (100°F+, 38°C+), you may want to install an exhaust fan.
Warning Warranty is void if ventilation is insufficient.
B. Proper leveling of your True unit is critical to
operating success (for non-mobile models). Effective condensate removal and door operation will be effected by leveling.
Warning Display case must be leveled accurately to ensure front glass door seals properly.
C. The unit should be leveled front to back and
side to side with a level. Place the level in the interior floor of the unit and check all four sides.
D. If the cabinet is not level adjust leg levelers by
first relieving weight to leveler and adjusting by either hand or wrench. Repeat with all leg levelers until cabinet is level in all directions.
E. Ensure that the drain hose or hoses are
positioned in the pan.
F. Models with power cord: Free plug and cord
from inside the lower rear of the cooler (do not plug in).
G. Models with power cord: The unit should be
placed close enough to the electrical supply so that extension cords are never used.
Warning Compressor warranties are void if the unit is more than 9 ft. (3 m) from plug-in connection or an extension cord is used to connect unit to a power supply.
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