True Fuse XL-0300, fuse XL-1000, FS-70, FUSE XL-0600, 16-FUS060002I Owner's Manual
...
Fuse XL-0300
Leg Press
Model # FUSE XL-0300
Revision 011617
OWNER’S
MANUAL
Strength
Fuse XL-0300
IMPORTANT:
All products shown are prototype. Actual product delivered may vary.
Product specications, features & soware are subject to change without notice.
For the most up-to-date owner’s manual please visit www.truetness.com.
For documents in additional languages please visit www.truetness.com/resources/document-library/
IMPORTANTE:
Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir.
Especicaciones de productos, características y soware están sujetas a cambios sin previo aviso.
Para la más actualizada de este manual del propietario, por favor visite www.truetness.com
Para los documentos en otros idiomas, por favor visite www.truetness.com/resources/document-library/
IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécications du
produit, caractéristiques et logiciels sont sujettes à modication sans préavis. Pour la plus à jour le manuel du
propriétaire s'il vous plaît visitez www.truetness.com. Pour documents dans des langues supplémentaires,
veuillez www.truetness.com/resources/document-library/ de visite
重要提示： 显示所有产品的原型。实际交付的产品可能有所不同产品规格，功能和软件如有更改，恕不另
行通知迄今为止对于大多数的使用说明书，请访问www.truetness.com 对于其他语言的文档，请访问
www.truetness.com/resources/document-library/
ھام:
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مواصفات المنتج، والمیزات والبرامج قابلة للتغییر دون إشعار.
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WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann
variieren. Produkt-Spezikationen, Funktionen und Soware können sich ohne vorherige Ankündigung
ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.truetness.com. Für
Dokumente in weiteren Sprachen nden Sie unter www.truetness.com/resources/document-library/
BELANGRIJK: Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen.
Product specicaties, eigenschappen & soware zijn onderhevig aan verandering zonder kennisgeving. Voor
de meest actuele handleiding van de eigenaar kunt u terecht www.truetness.com. Voor documenten in andere
talen kunt u terecht op www.truetness.com/resources/document-library/
: . , .
,
.
, www.truetness.com
. , , www.truetness.com/resources/document-library/
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 2 of 38
Strength
Fuse XL-0300
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty-ve year ago with the simple philosophy of delivering superior
tness products, service, and support. Today, TRUE is the global leader in premium tness equipment for the
commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety
and style. TRUE has received many awards for its product over the years and remains the benchmark for the
industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
e proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line
of extraordinary cardio and strength equipment. As a result, people all over the world are beneting from the
TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the
TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver
simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and
tness goals.
At the heart of our success is the relentless and systematic life testing of both our products and their components.
We have dedicated employees who understand our philosophy is to deliver the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and tness solutions.
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 3 of 38
Strength
Fuse XL-0300
Table of Contents
CHAPTER 1: SAFETY INSTRUCTIONS ..........................................................................................................................5
• COMPLIANCES: ............................................................................................................................9
• COMMERICAL MAINTENANCE SCHEDULE: .....................................................................9
CHAPTER 2: ASSEMBLY GUIDE ...................................................................................................................................10
• MACHINE SPECIFICATIONS: .................................................................................................10
• REQUIRED TOOLS: ....................................................................................................................11
• ASSEMBLY STEPS: ......................................................................................................................12
CHAPTER 3: CARE & MAINTENANCE .......................................................................................................................29
• CARE & MAINTENANCE: ........................................................................................................29
• DAILY INSPECTION & MAINTENANCE: .............................................................................29
• WEEKLY INSPECTION & MAINTENANCE: ........................................................................29
• OTHER SCHEDULED PREVENTIVE MAINTENANCE: ...................................................30
• CLEANING THE EQUIPMENT: ..............................................................................................30
• CABLE INSPECTION & MAINTENANCE: ............................................................................31
CHAPTER 4: CUSTOMER SERVICE ..............................................................................................................................33
• CONTACTING SERVICE: ..........................................................................................................33
• CONTACTING SALES: ...............................................................................................................33
• REPORTING FREIGHT OR PARTS DAMAGE: .....................................................................34
CHAPTER 5: ADDITIONAL INFORMATION: ............................................................................................................36
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 4 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
F
ACILITY AND USER SAFETY PRECAUTIONS
S
AFETY
1. Review and understand all of the warning labels affixed to this machine and on the facility
safety sign.
2. Be certain that the machine operation is understood before it is used. Refer to the
instructional procedure label affixed to the machine.
3. Make sure all users are properly trained on how to use this equipment. If this machine is
being used in a commercial setting, end users may not have access to this owners manual. It is
the responsibility of the facility to instruct users as to the proper usage of the equipment as well
as making them aware of potential hazards. Maximum user weight is 300 lbs (136 kg).
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not
included on the instructional procedure label or the intended use Label.
5. Do not modify the machine.
Strength
Fuse XL-0300
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means to be attached to the framework
of this machine to perform stretching or body weight exercises. This can result in machine
instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should be reviewed to ensure that weight training will not
aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an
“OUT OF ORDER, DO NOT USE” sign on the machine until it is repaired. Only use TRUE
supplied replacement components to service this machine.
10. I
nstruct users not to wear loose or dangling clothes or have headphone wires hanging when
using this equipment.
11. Do not attempt to free any jammed assemblies by yourself as this may cause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users to seek the advice of the facility staff as to the
appropriate use of spotters when lifting. More then one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully to avoid tipping equipment
and crushing injuries.
12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
all safety mechanisms.
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 5 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
before beginning assembly.
S
AFETY
Strength
Fuse XL-0300
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight to the weight stacks. Use only the TRUE adder weight system
specifically designed for the machine.
I
NSTALLATION SAFETY PRECAUTIONS
1. Read this installation manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8”
over a 10’ distance (or as defined and required by local building and architectural codes.)
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement
and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a
qualified contractor to determine an appropriate fastening system for your floor.
• Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a
minimum pull out force of 220 lb (110 kg) for each position.
• When attaching the machine to the floor, if there is a gap between the machine foot
and the floor, do not use the anchor to remove the gap as this can cause the
machine frame to deform. Instead, place a shim between the bottom of the foot and
the floor, then tighten the anchor.
• Anchoring holes are provided on the feet of the frame. All anchoring locations must
be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by installation in these locations can lead to premature failure of components.
6. Be sure all hardware is tight before using this machine.
7. Some assembly materials may come preassembled in the carton. Refer to Chapter 2:
Assembly Guide for instructions on disassembling assembly materials where appropriate
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 6 of 38
S
AFETY
CHAPTER 1: SAFETY INSTRUCTIONS
M
AINTENANCE SAFETY PRECAUTIONS
1. Refer to the maintenance schedule table in this manual for when to perform maintenance.
2. Check the function of your machine DAILY by verifying the following:
• Inspect cables and end fittings for any signs of wear. Replace if worn, frayed, or
damaged with TRUE replacement components.
• Verify that all adjustments are possible and carried out with ease. Make sure that
each adjustment pin inserts completely into each position without binding.
• Verify that safety catches and stops are in proper working order and engaged.
• Verify that the exercise is performed smoothly, free of noise and/or binding.
• If equipped with a weight stack, verify that the proper weight selector pin is in place.
3. Check the function of your machine WEEKLY by verifying the following:
• Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become
loose, retighten it, use Loctite
™
Threadlocker 242, or both.
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Fuse XL-0300
• Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any
component at first signs of wear. Use only TRUE supplied components.
4. Replace any warning label at the first sign of wear. Labels and the facility safety sign may be
obtained from TRUE.
B
OLT LENGTH MEASURING GUIDE
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
SOCKET HEAD SCREW
1
23
4
5
Page # 7 of 38
IMPORTANT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
at (800)883-8783 or service@truefitness.com.
G
ENERAL CARE AND
M
AINTENANCE
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
Strength
Fuse XL-0300
CHAPTER 1: SAFETY INSTRUCTIONS
1. Cables: inspect end fittings daily for wear. Inspect the entire length of the cable weekly.
Replace cables at the first sign of wear and on an annual basis. If the cable tension has
been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose,
retighten and/or use Loctite
before using the machine.
3. Safety Catches: inspect catches, stop rods and their associated fasteners weekly.
Tighten any loose hardware and replace any components at first signs of wear.
4. Frames: sweat, disinfecting sprays and spills can lead to corrosion which may lead to
premature failure of components. Wipe all machines down with a damp cloth and dry
completely each day. This includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: use Simple Green or similar cleaner for light dirt and
grime. Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and
grease as well as for polishing. DO NOT use solvents, lacquer thinner, acetone or finger
nail polish remover. For scuffs and marks that are not removed by the above methods use
a soft scrub cleanser. Make sure all parts are dry upon completion.
TM
brand Threadlocker 242. Be sure all hardware is tight
6. Weight stack enclosures (shrouds): wipe down with a damp cloth as needed.
7. Exercise instruction labels: clean with soap and water as needed.
8. Guide rods: wipe all dirt and dust from the guide rods before applying a light application
of Tri-Flow
the guide rods with the rag. DO N
stain carpet and clothing.
9. Bronze bushings: check monthly for signs of wear and replace as needed.
10. Linear Bearing Shafts: wipe any accumulation of dust or other contaminants from the
shafts on a weekly basis. Apply a thin layer of a Teflon
TRUE recommends Magnalube
11. When replacing any component, use only TRUE supplied parts.
12. Please refer to the General Maintenance Manual (part number: AM-GMM) for other
important safety and maintenance information.
13. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference.
If you have any questions, do not hesitate to contact your TRUE dealer or TRUE Fitness Technology
TM
or other teflon spray lubricant. Spray the Tri-FlowTM on a rag and then wipe
OT use oil lubricants such as WD-40. Caution: Tri-Flow
® (PTFE) grease on a weekly basis.
® brand.
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
TM
will
Page # 8 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
COMMERICAL MAINTENANCE SCHEDULE
DAILY WEEKLY MONTHLY 6 MONTHS ANNUALLY
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Fuse XL-0300
INSPECT: Cables for wear, tension, and
proper connection.
INSPECT: All nuts and bolts and tighten if
needed.
INSPECT: All anti-slip surfaces and replace
as needed.
INSPECT: All adjustment pins, weight stack
pins, set screws, gas shocks, snap links, and
pulleys.
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional
decals.
INSPECT: All weight stack shields. X
CLEAN: Guide rods and lubricate with a
teon lubricant.
CLEAN: Upholstery X
X
X
X
X
X
X
LUBRICATE: Pivot bearings and linear
bearings.
REPLACE: Cables X
X
COMPLIANCES:
is equipment complies with all tness product standards. For a complete list of compliances, please visit www.
TrueFitness.com.
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 9 of 38
Strength
Fuse XL-0300
CHAPTER 2: ASSEMBLY GUIDE
MACHINE SPECIFICATIONS:
Features
• Standard weight stack: 17 positions, 10-210 lb. (4.5-95 kg.) with 10 lb. weight plate increments.
• Optional weight stack: 17 positions, 10-310 lb. (4.5-141 kg.) with 15 lb. weight plate increments.
• 20 vertical position adjustments
• Weight of assembled machine: 684 lb. (311 kg.) with 210 lb. weight stack; 784 lb. (357 kg.) with 310 lb.
optional weight stack.
• Floor loading:
• For standard 210 lb. stack it is 37 lb/2 (179 kg/m)
• For optional 310 lb. stack it is 42 lb/ (205 kg/m2)
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 10 of 38
CHAPTER 2: ASSEMBLY GUIDE
REQUIRED TOOLS:
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Fuse XL-0300
Ratchet Handle
9/16” Socket
6 mm hex bit socket
9/16” & 3/4” wrench
Weight Stack
Each machines requires (5) boxes of weight plates:
• Standard 210 lb. stack:
• Optional 310 lb. stack:
Allen wrench (supplied):
• 3 mm
Step ladder
10 lb. weight plate box
Part Number: B1602 comprised
of (4) x 10 lb. weight plates
15 lb. weight plate box
Part Number: B1603 comprised
of (4) x 15 lb. weight plates
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 11 of 38
CHAPTER 2: ASSEMBLY GUIDE
PRE-ASSEMBLY CHECKLIST:
Carton One Contents
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Fuse XL-0300
Note: Harware item numbers
on the tooling card may
not match the harware
item numbers shown in the
owner’s manual.
Item Part Number Description Quantity
1 FUS-00FS201X FRONT SHROUD 1
2 FUS-00RS201X REAR SHROUD 1
3 9005BPD000X BACK PAD 1
4 FUS-00PT001 SEAT BACK TRAY 1
5 LPPAD04000X SEAT PAD 1
6 TRXL2-03U500X UPRIGHT ASSY 1
7 FUS-03TC001X FRONT TOP CAP 1
8 FUS-00TC002 REAR TOP CAP 1
9 FUS-00TC004 TOP CAP 1
10 FUS-00MT001 TOP CAP PAD 1
11 TRXL2-03GR511 GUIDE ROD 2
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 12 of 38
CHAPTER 2: ASSEMBLY GUIDE
PRE-ASSEMBLY CHECKLIST:
Carton Two Contents
Strength
Fuse XL-0300
Note: Harware item numbers
on the tooling card may
not match the harware
item numbers shown in the
owner’s manual.
Item Part Number Description Quantity
1 TRXL2-03MF500X BASE FRAME 1
2 TRXL2-03RD500X LEFT RAIL 1
3 TRXL2-03RD600X RIGHT RAIL 1
4 S-540 FOOT PLATE 1
5 TRXL2-03SF500X SEAT BACK TUBE 1
6 TRXL2-03CV000X COVER PLATE 1
7 FUS-00TP020X 20 WT TOP PLATE 1
8 TRLPROL04000X ROLLERS 1
9 TRXL2-03MF600 LOWER CONNECTING BRACE 1
10 TRXL2-03MF750 UPPER CONNECTING BRACE 1
11 TRXL2-03SF700X SEAT BACK ADJ TUBE 1
12 TRXL2-03SF600X SEAT BACK ADJ 1
13 LBL-WS-FU210 WT LABEL 210 LB 1
14 LBL-WS-FU310 WT LABEL 310 LB 1
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 13 of 38
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