Page 1
Owner/Operator
$7.50
Models
GTX18 (Model 13060)
GTX 20 (Model 13062)
GTX
Garden Tractor
• Safety
• Assembly
• Operation
• Maintenance
Form 1767408 Rev. В (1/94)
Page 2
Thank you for purchasing this product. We feel you now own
one of the finest pieces of outdoor power equipment available.
Read this manual to familiarize yourself with the unit, its features
and operation.
All information in this manual is based on the latest product
information available at the time of printing.
This manual is considered a permanent part of this unit and
must stay with the unit if resold. A replacement manual can be
obtained from the factory, free of charge.
This is a safety, operation and general maintenance manual which
does not attempt to cover major repairs.
Our equipment is carefully designed, engineered and
manufactured for excellent performance if properly operated and
maintained.
Table of Contents
Service and Warranty Information .................... 3
Identification Numbers
Safety............................................................................... 4
Attachments, Kits and Specifications
Assembly
Controls
Before Operation.............................................................. 14
.......................................................................
........................................................................
Check Engine Oil ............................................. 14
Check Gasoline Level ....................................... 14
Check Engine Flywheel Screen......................... 14
Visually Check..................................................... 14
Check Tire Pressure........................................... 14
Adjust Seat for Comfort
Perform Electric Clutch Break-in
Check Battery................................................... 15
Activate Battery
Operation
.......................................................................
..................................................
Start Engine ........................................................ 16
Run Engine at Full Throttle ..............................
Stop Engine
........................................................
Interlock Switches
Attachment/PTO Drive ....................................... 16
Hydraulic Lift ...................................................... 17
Hydrostatic Transmission ................................. 17
Travel Pedal
........................................................
...
.................................
.................
..............
.....................................
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12
Our products have passed rigid safety standards of the Outdoor
Power Equipment Institute and an independent testing laboratory.
The unit's warranty statement is included on the back cover of
this manual. Read it carefully. Also, please complete and return
the postpaid owner registration card which is included with this
manual. The purpose of this card is to register each unit and
owner at the factory in order to provide informational bulletins
and safety literature.
Brake/Neutral Pedal .......................................... 18
3
9
10
Speed Control
Power Steering
Auxiliary Hydraulic Connections
Moving Tractor Manually
Lubrication and Maintenance........................................... 20
...................................................
.................................................
..................................
Engine Oil .......................................................... 20
Air Screen
Air Cleaner
..........................................................
......................................................
Fuel Filter........................................................... 21
Carburetor ......................................................... 21
Battery ............................................................... 21
14
15
15
16
Spark Plugs
Proper Jack Placement.................................. 22
Front Axle Adjustment ................................... 23
Front Wheel Alignment
Interlock Switches .......................................... 23
Brake Adjustment ............................................. 23
.......................................................
....................................
Hydro Maintenance and Lubrication
16
16
16
Travel Pedal Adjustment................................... 24
Hydrostatic Neutral Adjustment
Maintenance Chart
............................................
......................
Lubrication Chart............................................. 26
Storage ............................................................... 26
17
Troubleshooting Chart
Warranty
..........................................
.....................................
....................
..............
Back Cover
18
19
19
19
20
21
22
23
24
24
25
27
Page 3
Service Information
Unit Service and Repair
To service your unit, contact your authorized dealer. Do not
return parts directly to the factory. Provide your dealer with the
unit's model/serial number and the part's description.
Left and Right Sides
Left and right sides of this unit are determined from the
operator's position, facing the direction of forward travel.
Replacement Owner/Operator Manual
A replacement Owner/Operator Manual is available for free. To
order, write to the address on the back cover of this manual.
Warranty Service
The warranty for this unit is printed on the back cover of this
manual.
Engine Service
For engine service, contact an authorized engine dealer. To
locate an authorized engine dealer, refer to the "Yellow Pages"
under "Engines—Gasoline" or Gasoline — Engines". Provide the
dealer with the engine model and serial numbers.
Repair Manual
A repair manual is available from your dealer.
Warning to all operators in California
A
Under California law, and under the laws of several other states, it is not lawful to operate an internal combustion engine using
hydrocarbon fuels on any forest covered, brush covered, or grass covered land, or on land covered with grain, hay, or other
flammable agricultural crop, without an engine spark arrester in continuous effective working order.
The engine on this unit, like most outdoor power equipment, is an internal combustion engine that burns gasoline, a
hydrocarbon fuel. Therefore, this unit must be equipped with a spark arrester muffler in continuous effective working order. The
spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not
ignite flammable material. Failure of the owner/operator of this unit to comply with this regulation is a misdemeanor under
California law, and may also be a violation of other state and/or federal regulations, laws, ordinances, or codes. Contact the
local fire marshal or forest service for specific information about which regulations apply in your area.
and other applicable states.
□
Identification Numbers
Page 4
Section 1
Safety
This is a safety alert symbol. It is used in this manual and on the unit's decals to alert you to
potential hazards. Whenever you see this symbol, read and obey the safety message that follows it.
A
Failure to obey the safety message could result in personal injury or property damage.
Important!
Safe Operating Practices for This Unit
INTRODUCTION
1. Unit is capabie of amputating hands
and feet and throwing objects.
Faiiure to observe the following
safety instructions could result in
serious injury or death.
2. Serious accidents which may cause
injury or property damage can occur if
the following safety guidelines are not
followed. Operator is solely
responsible for accidents or hazards
that occur when using unit. Preventing
accidents is the responsibility of every
equipment operator. Accidents can be
prevented. Be careful before, during
and immediately after use of any
powered equipment. The following
general safety precautions must be
fully understood and followed during
operation. Review these instructions
frequently and never take chances. If
you do not understand any part of this
manual or need assistance, contact
your dealer or our service department.
TRAINING
1. Read, understand and follow all
instructions in this manuai and on
unit before starting. A free
replacement manual is available from
the factory. To order a replacement
manual, contact the factory at the
address indicated in this manual.
Provide the model/serial number of
unit when ordering.
2. Read and understand the operator’s
manual provided with each attachment
used with this unit.
3. Read the engine operation and
maintenance manual provided with this
unit before operation. Read and foliow
all safety instructions provided in that
manual.
4. Only allow responsible adults, who are
familiar with the instructions, to
operate the unit.
5. Know the location and function of all
controls before operating unit. Know
how to stop engine and attachments
quickly in case of emergency.
Familiarize yourself with all safety and
operation decals on unit and
attachments. If these decals are
damaged or not legible, clean or
replace them as needed.
PREPARATION
1. Wear proper clothing when operating
unit. Always wear sturdy footwear
(preferably steel-toed shoes) and
hearing protection during operation.
a. Wear heavy leather gloves
whenever working near or
servicing any cutting edges on
unit.
b. Do not wear loose-fitting clothing,
jewelry, scarves, ties, etc., which
may get caught in moving parts.
Tie up or restrain long hair.
c. Do not operate unit while barefoot.
Do not wear sandals.
d. Wear long trousers.
e. Wear hearing protection.
2. Do not operate unit unit when tired, ill
or under the influence of alcohol
and/or other drugs.
3. Be prepared for an emergency. Keep a
first aid kit and fire extinguisher handy.
Keep emergency telephone numbers
for ambulance, fire, hospital, doctor
and rescue near your telephone.
Page 5
Safety (continued)
BEFORE OPERATION
1. Before each use, clear work area of
objects such as rocks, toys, wire,
etc., which could be picked up and
thrown by unit or attachments.
2. Keep unit in safe operating condition.
Check the following each time before
starting unit;
a. All hardware for tightness
(especially blade mounting
hardware—check for proper
torque specifications frequently in
this area--refer to maintenance
section of attachment owners
manual).
b. Brakes, steering and other major
controls for proper operation.
c. Inspect mower blades for wear or
damage. Broken pieces thrown
from a worn or damaged blade
can cause serious injury.
5. Locking collar of shaft-driven
attachments must lock completely
and properly into place at retaining
groove of tractor attachment/PTO
driveshaft. Before installing or
operating attachment(s), see
attachment owner/operator manual.
6. When using attachments, use wheel
weights (where required) for extra
traction and proper balance.
7. Check brake function frequently.
Adjust and service as required. See
“Brake Adjustment” in the
“Maintenance" section of your
owner/operator manual.
8. Unit is equipped with a safety
interlock system, designed to shut off
engine when operator leaves seat
while an attachment is running or if
parking brake is not engaged. If the
interlock system is not working
properly, repair it before operating
this unit.
CORRECT ANY MALFUNCTION BEFORE
USING THIS UNIT OR ATTACHMENTS!
HANDLING GASOLINE
4. Store gasoline in a cool, wellventilated area. Never store unit or
fuel container inside where there is
an open flame, such as a hot virater
heater, furnace, etc.
5. Never remove fuel fill cap, or add fuel
to fuel tank, if engine is running or
hot. Always replace fuel fill cap
before starting engine.
6. Never refuel unit indoors. Refuel
outdoors in a well-ventilated area.
OPERATION
1. When starting engine:
a. Disengage attachment/PTO
(Power Take-Off) drive.
b. Set parking brake.
G. Place transmission into Neutral
position.
2. Remain seated when starting engine
and during operation. Operate unit
with feet flat on running boards at ail
times.
d. Check for and maintain correct
tire pressure. Check tires for cuts
or bubbles. Check wheels for
damage or missing hardware.
Repair or replace as required.
e. Check engine oil level and add oil
as required. If oil level is below
“ADD” mark, DO NOT run engine.
3. Do not operate unit or attachments
without safety devices and shields in
place and operating properly.
4. Only use attachments which are
approved for use with this unit.
Contact our service department if
there is a question whether an
attachment is approved for unit.
1. Use extra care in handling gasoline
and other fuels. Gasoline and its
vapors are volatile and dangerous.
Keep gasoline and gasoline
containers away from hot engine
exhaust. Never allow flame, sparks,
smoking materials or other hot
objects near gasoline or gasoline
fumes.
2. Wipe up spilled gasoline immediately.
Only use approved gasoline
containers.
3. Leave two inches of air space at top
of fuel tank to allow room for
expansion.
3. Keep hands, feet, face, hair and
clothing away from rotating parts.
Stop engine before removing grass
catcher or unclogging chute.
4. When operating a mower deck:
a. Mow only in daylight or in good
artificial light.
b. Never dismount to make a cutting
height adjustment while the
engine is running.
c. Disengage attachment/PTO drive,
shut off engine, remove ignition
key and wait for all moving parts
to stop before unclogging
discharge chute, mounting grass
catcher or Grass Reduction
System (GRS).
Page 6
Safety (continued)
5. Disengage attachment/PTO drive
vi/hen transporting unit to work area
or when attachments are not in use.
6. Be aware of attachment discharge
direction and do not point it at anyone.
Do not operate mower decks without
either the entire grass catcher or the
guard in place.
7. If you strike a foreign object,
disengage attachment/PTO drive,
shut off engine, wait for all moving
parts to come to a stop and remove
ignition key. Inspect for and repair
any damage before operating
equipment again.
8. Never carry passengers. Passengers
interfere with the safe operation of
this unit. Passengers could be struck
by foreign objects and/or thrown
from unit and could be severely
injured.
9. Be sure area is clear of other people
before mowing. Stop machine if
anyone enters the area. Do not
operate unit with children, pets or
others nearby.
10. As a general rule, do not mow in
reverse. Disengage power to mower
attachments before backing up. If it is
absolutely necessary to back up:
a. Check area on ground directly
behind unit.
b. Continue to observe area down
and to rear while backing up.
11. Approach blind corners cautiously. 3.
12. Always observe the terrain. Watch for
and avoid obstacles. Stay away from
holes, ditches, soft or steep
embankments and other potentially
dangerous terrain. Tall grass can hide
obstacles.
13. Wet surfaces reduce traction and
stability. Always maintain proper
traction. Grip the steering wheel
firmly.
14. Slow down before turning.
15. Do not install an automotive-type ball
hitch on this unit. When pulling
loads:
a. Use approved hitch points.
b. Limit loads to those which can be
safely controlled.
16. Watch out for traffic when operating
near or crossing roadways.
17. Never leave a running machine
unattended. Always turn off
attachment/PTO drive, set parking
brake, stop engine and remove key
before dismounting.
CHILDREN
1. Tragic accidents can occur if the
operator is not alert to the presence
of children. Children are often
attracted to the machine and the
mowing activity. Never assume that
children will remain where you last
saw them.
Never allow children to operate this
2.
unit, even under adult supervision.
Local regulations may restrict
operator age. Only allow responsible
adults, who are familiar with these
instructions, to operate this unit.
Never carry children as passengers.
Do not carry ANY passengers. They
may fall off and be seriously injured
or interfere with safe machine
operation.
Keep children out of the work area
4.
and under the watchful care of
another responsible adult.
Be alert and turn machine off if
5.
children enter the area.
Before and when backing, look
6.
behind and down for children.
7. Use extra care when approaching
blind corners, shrubs, trees or other
objects that may obscure vision.
8. Keep children away while performing
maintenance or adjustments.
SLOPE OPERATION
1. Slopes are a major factor in loss-ofcontrol and tip-over accidents which
can result in severe injury or death.
All slopes require extra caution. If
you cannot back up the slope or if
you feel uneasy on it, do not operate
this unit on the slope.
2. Remove obstacles such as rocks, tree
limbs, etc. before operation
3. Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide
obstacles.
4. Always mow up and down the face of
slopes, never across. Do not mow
near dropoffs, ditches or
embankments. The unit could
suddenly overturn if a wheel goes
over the edge of a cliff or ditch, or if
an edge caves in.
5. When using attachments on slopes,
use wheel weights, as instructed for
extra traction and correct balance.
6. Do not turn on slopes unless
necessary, and then, turn off
attachment/PTO drive and turn slowly
and gradually downhill.
Page 7
Safety (continued)
7. Do not start or stop suddenly when
going up or down a slope. Keep all
movement on slopes slow and
gradual. Do not make sudden
changes in speed or direction. If the
unit has a gear drive transmission,
choose a low gear so that you will
not have to stop or shift while on the
slope.
8. If unit is unable to continue moving
uphill, disengage attachment/PTO
drive, check area on ground
immediately behind unit, watch area
to rear and proceed backward slowly.
9. Do not operate unit on steep slopes
where there is a risk of an overturn.
Da not mow slopes with an incline
of more than 10°.
10. Use extra care with grass catchers or
other attachments. These can change
the stability of unit.
11. Do not operate unit on wet grass.
Reduced traction could cause sliding.
12. Do not try to stabilize unit by putting
your foot to the ground.
13. Do not park unit on a hill.
STOPPING
1. Before leaving operator’s position or
before leaving tractor unattended:
a. Bring unit to a complete stop.
b. Disengage attachment/PTO drive.
c. Lower attachments to ground.
d. Set parking brake.
e. Shut off engine and remove
ignition key.
f. Wait for all moving parts to come
to a complete stop.
2. Disengage attachment/PTO drive
when transporting tractor or when
attachments are not in use.
MAINTENANCE
1. Before performing any service,
adjustments or maintenance on unit,
engine or attachments:
a. Park unit on a firm and level
surface.
b. Disengage attachment/PTO drive.
c. Lower attachments.
d. Move all controls to “Neutral”.
e. Apply parking brake.
f. Shut off engine. Remove ignition
key and allow engine to cool.
2. Always wear sturdy footwear
(preferably steel-toed shoes), long
trousers, hearing and eye protection
while doing any maintenance on unit.
Do not wear loose-fitting clothing,
jewelry, scarves, ties, etc., which
could get caught in moving parts. Tie
up or restrain long hair.
3. Mower blades are extremely sharp.
Use caution when servicing. Wear
gloves or wrap blades in rags. Wear
eye protection when sharpening
blades.
4. Keep children away while performing
maintenance or adjustments.
5. Provide safe, adequate light in your
work area. NEVER USE AN OPEN
FLAME FOR ILLUMINATION! Use
only a portable safety light enclosed
in a wire cage for working inside or
under unit. NOTE: Hot filaments
from a broken light bulb can ignite
spilled fuel or oil.
6. Keep nuts and bolts tight (especially
blade mounting hardware—check for
proper torque specifications
frequently in this area-refer to
maintenance section of attachment
owner/operator manual). Keep
equipment in good condition.
7. Never tamper with safety devices.
Check their proper operation
regularly. Repair or replace as
necessary.
8. Keep machine free of grass, leaves
and debris build-up. Clean up oil or
fuel spills. Allow machine to cool
before storing.
9. Grass catcher components are
subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Check their proper operation
regularly. Repair or replace as
necessary
10. Frequently check components and
replace when necessary. Use only
factory- approved replacement parts.
Parts manufactured by others may
present safety hazards even though
they may fit on the unit.
11. Replace muffler if worn or defective.
12. Keep all safety and operation decals
in place. If these decals are damaged
or not legible, clean or replace them
as needed.
13. Check brake operation frequently.
Adjust and service as necessary as
indicated in Section 6 “Maintenance”.
14. Chock wheels (place blocks of wood
on both sides of wheels) when
performing maintenance with the
parking brake off. Securely support
unit if it must be raised for any
reason.
15. Check wheel attachment hardware
regularly and ensure it is properly
secured.
16. Do not attempt to mount a tire on a
wheel rim unless you are experienced
in doing so. Follow proper safety
precautions and use proper tools.
Mounting a wheel improperly could
result in serious injury or death.
17. Do not inflate tires above
recommended pressures. Use a clipon chuck to inflate tires, with an
extension hose long enough to allow
you to stand to one side and NOT
over or in front of the tire assembly.
Page 8
Safety (continued)
18. Towing or pushing unit with another
vehicle will damage transmission.
Push unit by hand only.
19. Use a heavy-duty trailer to transport
unit. Lower attachments to trailer
bed. Set parking brake. Fasten unit
securely to trailer with straps, chains
or cables. Unit must be secured to
trailer facing forward. Severe damage
can occur to hood of unit if it is
trailered facing backwards.
20. Use extra care when loading or
unloading the machine into a trailer
or truck.
21. Do not use food or beverage
containers to store waste materials.
Using such containers could result in
accidental poisoning.
22. HYDRAULIC COMPONENTS:
BEFORE testing or repairing any
hydraulic component, visually
inspect for high-pressure leaks.
NEVER “feel” for leaks! Highpressure hydraulic leaks can
penetrate or burn skin.
ENGINE
1. Read the provided engine operation
and maintenance manual completely
before operation. Read and follow all
safety instructions provided in that
manual.
2. BEFORE SERVICING ENGINE:
Disconnect spark plug wire and keep
it from touching spark plug.
3. Keep engine free of grass, leaves, oil
and grease.
5. Do not change engine governor
setting. Over-rewing may damage
engine and will void warranty.
6. Never run an internal combustion
engine inside a closed area. Engine
exhaust contains carbon monoxide
gas, a deadly poison. Carbon
monoxide is odorless, colorless and
tasteless. Do not operate unit near
buildings, windows or air
conditioners. If engine is run in a
garage, open all doors and allow for
adequate ventilation.
BAHERY
1. BEFORE WORKING WITH
ELECTRICAL WIRES OR
COMPONENTS: Disconnect the
battery ground (negative) cable first.
Disconnect the positive cable second.
The battery ground {-) cable must be
disconnected first and reconnected
last.
2. Before attempting to charge battery,
understand and follow correct
procedure or bring battery to a
factory-authorized dealer for
charging. Do not charge a frozen
battery.
3. Battery electrolyte can cause severe
burns. Eye contact can cause
blindness. Always wear approved
safety goggles when working around
the battery.
4. If electrolyte contacts skin or eyes:
a. Flush affected area with water.
b. Apply baking soda to neutralize
acid.
c. Flush eyes with water 10-15
minutes.
d. Call a physician immediately.
5. If electrolyte is swallowed:
a. Drink large amounts of water or
milk.
b. Follow by drinking milk of
magnesia, beaten eggs or
vegetable oil.
c. Call a physician immediately.
6. Electric storage batteries give off
highly explosive hydrogen gas while
charging and continue to do so for
some time after receiving a steady
charge. Do not, under any
circumstances, allow an electric
spark or an open flame near the
battery. Do not lay tools across the
battery terminals as this may result in
a spark or a short circuit which may
cause an explosion. Use a flashlight
to check electrolyte level.
STORAGE
1. Do not store unit inside a building
where fumes from fuel in fuel tank
may reach an open flame or spark.
Allow unit to cool before moving it
inside an enclosure. Use a gasoline
storage stabilizer when storing unit.
2. Keep unit and fuel supplies securely
locked away to help prevent access
by children.
3. Remove ignition key.
4. Disconnect battery cables or remove
battery if storing unit for an extended
period. Remove negative (ground)
cable first. Re-connect negative (-)
cable last.
5. Fully charge battery before storage.
Store battery in a cool, dry place, out
of reach of children.
4. Engine exhaust is extremely hot.
Keep grass, oil, fuel and other
combustible materials far away from
engine exhaust.
Page 9
Section 2
Attachments, Kits & Specifications
Below is a list of attachments and kits avaiiable for this tractor. The information below is the most current at the time this manual was
printed. Check with your nearest dealer for current information.
Number Description Number
14025 42" Side Discharge Mower 1319
14026 48" Side Discharge Mower 14066
14030 48“ Rear Discharge Mower 14075
14061
14032
14058 Power Packer Plus 14067
14070
14069 2-Bag Grass Collector (use with 14058) 1767510 Arm Rest Kit
14065
1767196
14071 Sleeve Hitch 14062
14072
14073 Weight Carrier
60“ Side Discharge Mower 18032
Grass Reduction System (42"
and 48" mowers) 16219
Cart Grass Collector (use with 14058) 14074
33“ Tiller
8" Hood and Tine Extension (use with 14065) 1767251
3-Point Hitch 14063
30902
14068
Carrier Weights (5 max)
Front End Loader (requires counterbalance)
Cab (Femco)
Front Wheel Weights
Rear Wheel Weights (50 lb.)
Tire Chains (23” Turf)
Push Arm Kit
AGR Wheel and Tire Kit
54" Snow Blade (requires counterbalance)
Mechanical Angling Kit
42" Snow Thrower (requires counterbalance)
46" Snow Thrower (requires counterbalance)
Specifications
Engine
..................................................
Type
........................
Idle Speed
High Speed Idle.................................................3600 RPM
Engine Oil
Bore X Stroke (GTX 18)
Bore X Stroke (GTX 20)
Displacement..........................42.18 cu. in. (0.691 L) GTX 18
Electric Start....................................................................Yes
Air Cleaner..........................................Dry type with precleaner
Fuel Capacity............................................4.3 Gallons (16.3 L)
Transmission..........................................Hydrostatic, Eaton 11
Transaxle.....................................................1-Speed (GTX 18)
Attachment/PTO Drive Speed
...............................................
................................................
2-cyiinder, 4-cycle, air cooled, horiz. shaft
................................
...............................
46.98 cu. in. (0.769 L) GTX 20
...............................
18 HP Kohler (61X18)
Model M18QS
20 HP Kohler (GTX 20)
Model M20QS
1600-1800 RPM
1.5 Qts. (1.7 liter)
w/filter -1.75 Qts. (1.9 liter)
3.12 x 2.75 in.
(79.4 X 69.8 mm)
3.12x3.06 in.
(79.4x77.7 mm)
2-Speed (GTX 20)
2000 RPM
Battery Size
Speeds
Forward
Reverse
Power to Attachments
Turning Diameter.....................69" (175.3 cm) inside rear width
Weight.........................................................792 lbs. (GTX 18)
Tire Size
Hydraulic Control...................................Single spool (GTX 18)
Wheel Base........................................................49“ (124 cm)
Spark Plug Size..........................................................14 mm
Spark Plug Gap..............................................025" (0.65 mm)
......
...............................................280 cc AMPS
.........................................................
..............................................
...............................................
................
.....................................................
Description
Infinitely variable
0-6.8 mph (GTX 18)
0-3.3 mph (6TX20LO)
0-9 mph (GTX20Hi)
0 - 2.9 mph (GTX 18
0-1.5(GTX20Lo)
0 - 4.3 mph (GTX 20 Hi)
Double belt drive from electric
clutch with splined shaft and
universal joint drive.
173" (439.4 cm) curb to curb
830 lbs. (GTX 20)
16 x 650-8 Front
23x10.5-12 Rear
Double spool (GTX 20)
Page 10
Section 3
Assembly
Flat Washer
Knob
Install Seat
Install Seat
Wave Washer
Shoulder Bolt
Flat Washer
Nylon Washer
Install Knobs
One lever
on 13060
Steering Wheel
, Lock Nut
Figure 3-1
10
install Front Tires
Thrust Washer
I /Shim Washers
/ /(as required)
n Cap
/ 0
Retaining Ring
Page 11
Assembly (continued)
Pre-Delivery Set-Up and Assembly Check List.
The following checklist applies to units requiring partial assembly. Follow these instructions prior to deiivery and operation. See Figure 3-1.
□ Battery
Activate battery as instructed on page
15.
□ Engine Oil
Add engine oil as necessary. See
"Engine Oil", page 20.
□ Transmission Oil
Check level and add oil if necessary.
See "Hydrostatic Maintenance and
Lubrication", page 24.
□ Lubrication Points
Check all lubrication points.
Lubricate as necessary. See section
7 for lubrication instructions.
□ Fuel Tank
Fill fuel tank with a good grade of
clean and fresh fuel. Use
UNLEADED GASOLINE with an
octane rating of 87 or higher.
A WARNING
DO NOT REMOVE GAS CAP OR REFUEL
UNIT WHILE ENGINE IS RUNNING OR
HOT. DO NOT AOD FUEL INDOORS.
KEEP SMOKING MATERIALS, SPARKS
AND FLAMES AWAY FROM GAS TANK
AND FUEL CONTAINER. REPLACE GAS
CAP BEFORE STARTING ENGINE.
□ Front Wheels
Slide front wheels (Fig. 3-1) onto
spindle assemblies on both sides of
tractor (valve stem to the inside).
Place thrust washer and shim
washers (as required to eliminate
side play). Secure with retaining ring
and cap.
□ Rear Wheels
Secure each rear wheel to tractor
with bolts provided (Fig. 3-1).
□ Tire Pressure
Inflate tires to:
Front - 12-14PS1
(82 - 96 kPa)
Rear - 8-10PS1
(55 - 68 kPa)
□ Seat
Locate wiring harness under seat.
Connect seat harness to seat
interlock switch lead. Secure front
half of seat to seat support as shown
in Fig. 3-1 with shoulder bolt, wave
washer, nylon washer and flat
washer.
Secure rear half of seat to seat
support with flat washers and knobs.
□ Steering Wheel
Secure steering wheel to steering
shaft over woodruff key, with flat
washer and locknut. Place cap on
wheel.
□ Hydraulic Controi Knobs
Install knobs (Fig. 3-1) onto hydraulic
control levers.
□ Engine Starting
See page 16 for starting procedure.
□ Attachment Instaiiation
Install attachment as instructed in
attachment operator's manual.
□ Attachment/PTO drive Break-
in Procedure
Start engine as instructed on page 15
of this manual. Run engine at full
throttle (Fast). Engage and
disengage the PTO (attachment
drive) 10 to 15 times. Do this prior
to initial use and after extended
storage.
□ Test Drive
Test drive the complete unit (with
attachment) for operation.
□ Operating Instructions
Supply owner/operator with this
manual and full instructions on safety
and operations of this unit. Operator
must read and understand this
manual.
□ Registration
Fill out and submit owner registration
card.
□ Literature
Provide owner/operator with
enclosed manuals. Stress
importance of reading and
understanding them before operating
unit.
11
Page 12
Section 4
Controls
9 - Speed Control Light
10 - Oil Pressure Light
11 - Transmission Oil Temperature Light
12 - Start Light
13 - Battery Light
15 - PTO (attachment drive) Light
Two-Speed
Transmission
Lever
(13062 only)
Auxilliary Hydraulic Lever
Light Switch
Speed Control Switch
Choke Lever
Brake / Neutral Pedal
Attachment/PTO Drive Switch
Travel Pedal
Fig. 4-1
12
.7
Parking Brake Lever
---
Tr
Page 13
Controls (continued)
Identification and Function of Controls and Features
Before operation, the operator should become familiar with the function and location of each control. This will help to ensure proper and efficient operation.
1. Brake / Neutral Pedal
Press pedal to apply brake and when
starting engine. To lock brake (when
parked), press pedal and lift parking
lock lever to lock pedal down.
2. Parking Brake Lever
Press pedal and lift parking brake
lever to latch pedal in park position.
3. Choke Lever
Move choke lever to “ON" when
starting a cold engine. Once engine
is started, move it slowly to "OFF”.
4. Attachment Lift Lever
Pull lever back to activate hydraulic
lift attachment. Push lever forward to
lower attachment.
5. Auxiliary Hydraulic Lever
(GTX20)
(For front hydraulic connections
only) Pull lever back to activate
auxiliary hydraulic lift attachment.
Push lever forward to reverse
direction.
6. Speed Control Switch
Speed control allows the operator to
maintain a constant drive speed
without contacting travel pedal.
When activated, speed control sets
travel pedal at desired position.
9. Speed Control Light
When lit, speed control is on.
10. Oil Pressure Light
WHEN LIT, STOP ENGINE
IMMEDIATELY. When lit, indicates
lack of oil pressure in engine. Engine
damage may result. Service before
re-starting.
11. Transmission Oil Temperature
Light (GTX 20)
WHEN LIT, STOP ENGINE
IMMEDIATELY. When lit, indicates
oil temperature in the transaxle is too
hot. If light is on, stop tractor and
allow it to cool. Continued use will
damage transmission.
12. Start Light
Indicates when ignition switch is in
start position and safety start
interlock switches are not activated.
13. Battery Light
Indicates low battery voltage.
14. Fuei Gauge
Indicates amount of fuel in tank.
15. Attachment/PTO Drive Light
Indicates when PTO (attachment
drive) is activated.
17. Throttle
Controls engine speed. Operate
engine at full throttle ("FAST") when
operating attachments.
18. ignition / Starter Switch
This is a three position switch:
"OFF' Engine off.
"START' Starts engine.
Release when engine
starts.
"RUN" After starting, key returns
to "RUN".
19. Travel Pedal
Controls forward and rearward
movement of tractor. Press pedal at
top (with toe) to move forward.
Press pedal at bottom (with heel) to
move in reverse.
To stop or slow down when moving
forward; Press pedal at bottom (with
heel).
To stop or slow down when in
reverse; Press pedal at top (with
toe).
20. Two-Speed Transmission
Lever (GTX 20 oniy)
Lever is located under seat, on left
side. Move lever forward for "LOW"
range and rearward for "HIGH" range.
7. Light Switch
“OFF" and "ON" positions.
8. Hour Meter
Registers hours of tractor use.
16. Attachment/PTO Drive Switch
Engages and disengages power to
attachments. “ON" engages electric
clutch, "OFF" disengages.
13
Page 14
Section 5
Before Operation
A WARNING
BEFORE OPERATING TRACTOR, READ
AND UNDERSTAND ALL SAFETY,
CONTROLS AND OPERATING
INSTRUCTIONS IN THIS MANUAL AND
ATTACHMENT'S MANUAL. READ AND
UNDERSTAND ALL SAFETY AND
OPERATING INSTRUCTIONS ON DECALS
ON TRACTOR AND ATTACHMENTS.
1. Check Engine Oil
Check for proper level of engine oil.
Fill crankcase through fill opening
(Fig. 5-1). Oil level is indicated by
marks on the dipstick, between "F"
and "L". See engine manual for
capacities.
A DANGER
DO NOT REFUEL TRACTOR WHILE
ENGINE IS RUNNING OR HOT. DO NOT
REFUEL INDOORS. KEEP SMOKING
MATERIALS, SPARKS AND FLAMES
AWAY FROM GAS TANK AND FUEL
CONTAINER.
2. Check Gasoline Level
Fill fuel tank with a good grade of
clean, unleaded gasoline with an
octane rating of 87 or higher. Filler
neck is located at rear of tractor.
Leave about 2 inches of room at top
of filler neck for expansion. Do not
mix oil with gasoline! Make sure
vent hole in fuel tank cap is not
plugged.
3. Check Engine Flywheel
Screen
STOP ENGINE BEFORE CLEANING
FLYWHEEL! Check for debris and
clean regularly.
4. Visually Check Hardware
Check for loose or missing screws,
nuts and damaged parts. Replace
and tighten if necessary.
5. Check Tire Pressure
Front: 12-14PSI (82-96kPa)
Rear: 8 -10 PSI (55 - 68 kPa)
6. Adjust Seat for Comfort
To adjust, loosen knobs beneath seat
and slide seat forward or backward to
desired position. Re-tighten knobs.
14
Page 15
7. Perform Electric Clutch
Break-in Procedure
With engine running at full speed
(fast), engage and disengage
attachment/PTO drive switch 10 to
15 times. Perform this step before
initial use and after extended storage.
BATTERIES PRODUCE EXPLOSIVE
GASSES. KEEP OPEN FLAMES AND
SPARKS AWAY. DO NOT SET TOOLS
ACROSS TERMINALS.
BATTERY ELECTROLYTE CAN CAUSE
SEVERE BURNS. EYE CONTACT CAN
CAUSE BLINDNESS. ALWAYS WEAR EYE
PROTECTION AND RUBBER GLOVES
WHEN WORKING AROUND BATTERY.
Before Operation (continued)
Fig.5-2
IF ELECTROLYTE CONTACTS SKIN OR
EYES, RINSE IMMEDIATELY WITH
WATER FOR AT LEAST 15 MINUTES.
CALL PHYSICIAN IMMEDIATELY.
RINSE EMPTY ELECTROLYTE PACK
WHEN FINISHED WITH LARGE
QUANTITIES OF WATER. DESTROY
EMPTY ELECTROLYTE PACKAGE TO
HELP PREVENT ACCIDENTS.
8. Check Battery
Electrolyte level should be level with
bottom edge of cell (Fig. 5-2).
If cables are corroded, clean them.
9. Activate Battery
a. Remove battery from tractor.
b. Remove battery vent plugs.
c. Fill each cell in battery with
electrolyte as shown in Fig. 5-2.
DO NOT OVERFILL! Read and
follow instructions provided with
electrolyte for proper electrolyte
package handling instructions.
d. Wait 20 - 30 minutes and recheck
electrolyte level. Add additional
electrolyte if necessary. Adá only
distilled water to replace battery
electrolyte loss after battery is
activated.
e. Replace battery vent plugs.
f. Charge battery at 2 amps for 2
hours.
g. Reinstall battery into tractor.
Connect positive (+) battery cable
to positive (+) battery terminal.
Connect negative (-) battery cable
to negative (-) battery terminal.
15
Page 16
Section 6
Operation
A WARNING
BEFORE OPERATION, READ AND
UNDERSTAND ALL SAFETY/OPERATING
INSTRUCTIONS IN THIS MANUAL AND
AnACHMENT'S MANUAL. READ AND
UNDERSTAND ALL SAFETY AND
OPERATING INSTRUCTIONS ON DECALS
ON TRACTOR AND ATTACHMENTS.
Start Engine
1. Move attachment/PTO drive switch
(Fig. 6-1) to "OFF". Starter will not
activate unless switch is "OFF".
2. Press brake/neutral pedal in.
3. Move choke lever up (choke on).
Move throttle halfway up.
4. Insert ignition key. Turn key to the
right to start engine. Release key
when engine starts.
5. In case of false start, allow engine
to stop completely before re
starting.
If engine speeds up enough to
disengage starter but fails to continue
running - Allow engine to stop
completely before engaging starter
again.
Limit cranking (continuous) to no
more than 10 seconds. If cranked for
10 seconds, allow starter to cool for
at least one minute. Over-heating
may damage starter.
6. When engine starts, move choke
down halfway (half choke).
Gradually, move choke down (choke
off) as the engine warms up.
NOTE: Do not run engine with
choke on for protonged periods.
This wiii affect engine efficiency.
7. Move throttle up to "FAST". Run
engine at full throttle "FAST" for
maximum engine efficiency.
Do not drive tractor immediately after
start up. Allow engine to run a few
minutes. This allows transmission
oil to warm up.
Run Engine at Full Throttle
Always operate with engine at full throttle.
While operating under heavy load
conditions, listen to engine RPM. If
engine begins to slow down, do not
advance travel pedal. Let up on travel
pedal. This will decrease ground speed
and increase engine speed.
Stop Engine
1. Move throttle (Fig. 6-1) down to
"SLOW". Lock brake/neutral pedal
down.
3. Turn attachment/PTO drive switch to
"OFF".
4. Idle engine for 30 seconds.
5. Turn ignition switch off. Remove
ignition key.
Interlock Switches
Leaving seat while attachment/PTO drive
is on or while the brake is off will stop
engine.
Test interlock: With engine running, stop
tractor on a level surface, raise yourself off
seat. Engine should stop. Engage brake
and turn attachment/PTO drive to "ON".
Raise yourself off seat again. Engine
should stop. If engine does not shut off
in both instances, do not operate unit.
Have interlock repaired.
A WARNING
DO NOT OPERATE UNIT IF INTERLOCK
DOES NOT FUNCTION PROPERLY.
Attachment/PTO Drive
To engage attachment/PTO drive, turn
attachment/PTO drive switch (Fig. 6-1) to
"ON".
A WARNING
IN CASE OF A FALSE START, ALLOW
ENGINE TO STOP COMPLETELY BEFORE
RE-STARTING. FAILURE TO COMPLY
MAY DAMAGE STARTER.
16
Page 17
Operation (continued)
Hydraulic Lift
Pull hydraulic lift lever (Fig. 6-1) back to
lift attachment. Push lever forward to
lower attachment. When lever is released,
it will return to neutral, except when
pushed fully forward to "FLOAT" position.
Auxiliary hydraulic lever (GTX 20): Pull
lever back to activate auxiliary hydraulic
lift attachment. Push lever forward to
reverse direction.
Use “FLOAT' position to allow attachment
to follow ground contours.
WARNING
BEFORE USING AHACHMENT LIFT,
MAKE SURE AHACHMENT IS
COMPLETELY HOOKED UP. MOVE
ATTACHMENT THROUGH COMPLETE
LIFT RANGE SLOWLY TO ENSURE NO
INTERFERENCE. ADJUST IF NEEDED.
Hydrostatic Transmission
For maximum performance when using
attachments, operate engine at full speed
(full throttle). Control ground speed with
travel pedal.
The hydrostatic transmission provides an
infinite choice of travel speeds. Avoid fast
travel speeds when using attachments.
Slower speeds work best when
performing tasks such as snowthrowing,
mowing and tilling.
Warning light (GTX 20): The "Oil
Temperature" light activates when
hydraulic fluid in transmission is
overheated. If light is activated, disengage
attachment/PTO drive switch (Fig. 6-1)
and shut off tractor engine. Allow
transmission to cool down. Make sure
cooling fins are clear of debris.
2-Speed models (GTX 20): Change
speeds with transmission lever (Fig. 6-1).
Tractor must be completely stopped when
shifting.
Use "HIGH" range (0-9 mph) for transport
and mowing.
Use "LOW" range (0-3.3 mph) for heavy
load conditions such as tilling,
snowthrowing or plowing.
Travel Pedal
Controls forward and rearward movement.
Press travel pedal (Fig. 6-1) at top (with
toe) to move forward. Press pedal at
bottom (with heel) to move in reverse.
To stop or slow down when moving
forward: Press pedal at bottom (with
heel).
To stop or slow down when in reverse:
Press pedal at top (with toe).
Fig.6-1
Auxiliary Hydraulic Lever
(13062 only)
Choke Lever
Attachment Lift Lever
j
PTO (attachment drive) switch
Ai
Travel Pedal
Brake / Neutral Pedal
17
Page 18
Operation (continued)
Brake / Neutral Pedal
Press brake/neutral pedal (Fig. 6-1) to
apply brake and when starting engine. To
lock brake (when parked), press pedal and
lift parking brake lever to lock pedal down.
Speed Control
Speed control allows operator to maintain
a constant drive speed without contacting
travel pedal. When activated, speed
control sets travel pedal to desired
position.
To set: When tractor is moving at desired
speed, press "RESET' to activate speed
control (Fig. 6-1). This sets travel pedal.
To stop: Press brake pedal or turn speed
control switch oft.
To reset: To re-activate speed control,
press reset.
Power Steering
A WARNING
DIRTY HYDRAULIC CONNECTIONS CAN
CONTAMINATE THE HYDRAULIC FLUID
AND DAMAGE HYDRAULIC
COMPONENTS. KEEP RUBBER
PLUGS IN PLACE.
WARNING
HIGH PRESSURE HYDRAULIC OIL LEAKS
COULD PENETRATE SKIN. NEVER FEEL
FOR LEAKS.
Power steering is controlled by hydraulic
system. No adjustment is necessary.
Auxiliary Hydraulic Connections (Model GTX 20)
Connections for auxiliary hydraulics are on
front, right-side of frame.
To use, clean all dirt and debris from
around connections. Push lock collar (Fig.
6-3) back. Remove rubber plugs. Insert
hydraulic hose end.
When auxiliary connections are not in use,
keep rubber caps in place to prevent
debris from entering hydraulic system.
KEEP HYDRAULIC CONNECTIONS CLEAN.
Dirty hydraulic connections can
contaminate hydraulic fluid and damage
hydraulic components.
18
Page 19
USE ONLY TROY-BILT APPROVED
AnACHMENTS. Attachments
manufactured by others could damage
hydraulic system and void warranty.
INSPECT ALL HYDRAULIC COMPONENTS
FOR HIGH PRESSURE LEAKS BEFORE
TESTING OR REPAIRING. Never "feel" for
leaks. High pressure oil leaks could
penetrate skin. Operating temperatures of
hydraulics are extremely high.
Moving Tractor Manually
DO NOT TOW OR PUSH TRACTOR WITH
ANOTHER VEHICLE. DOING SO MAY
DAMAGE TRACTDR DRIVE SYSTEM.
Push tractor slowly to prevent temporary
lock-up of rear wheels.
Model GTX 20: Shift transmission lever
(Fig. 6-4) to neutral.
Operation (continued)
Two-Speed
Transmission
Lever
(13062 oniy)
Fig. 6-4
19
Page 20
Section 7
Lubrication and Maintenance
WARNING
BEFORE PERFORMING ANY
MAINTENANCE OR ADJUSTMENTS TO
TRACTOR, ENGINE OR ATTACHMENTS:
LOWER ATTACHMENTS TO GROUND,
DISENGAGE ATTACHMENT/PTO DRIVE,
SHUT OFF ENGINE AND WAIT FOR ALL
MOVING PARTS TO STOP. SET PARKING
BRAKE AND ALLOW ENGINE AND
MUFFLER TO COOL.
Preventive maintenance resuits in longer
operating iife and better performance.
Engine Oil
Engine oil level must be within safe range
on dipstick at all times. Check before use.
Your engine may vary from these
instructions. See engine manuai for
compiete engine information and oif
specifications.
To check oil level:
1. Clean area around dipstick (Fig. 7-1)
so dirt does not fall into crankcase
when dipstick is removed.
2. Remove dipstick. Oil level must be
between the "L" and "F" marks on the
dipstick. DO NOT OVERFILL. Oil
level must not exceed the "F" mark on
the dipstick.
New engine: Change the oil after the first
5 hours of use, then change oil regularly
as specified on the lubrication chart.
Add oil: Remove the oil fill cap (Fig. 7-1)
and add oil.
Change oil: Change oil as specified on
lubrication chart. Drain oil while it is hot.
Hot oil flows more freely and carries away
more impurities.
1. Remove drain plug. (Locate drain
plug under tractor, beneath engine.)
Drain oil completely.
2. Re-install drain plug. Remove oil fill
cap.
3. Re-fill with oil. See Oil Specifications
chart for correct oil type. Fill to level
between "L" and “F“ marks on
dipstick.
Your engine may vary from these
instructions. See engine manuai
for compiete engine information
and oii specifications.
Air Screen
STOP ENGINE BEFORE CLEANING
FLYWHEEL! Check for debris and clean
regularly.
A dirty air screen and engine can cause
engine to overheat.
20
Page 21
Maintenance (continued)
Air Cleaner
IMPROPER AIR CLEANER MAINTENANCE CAN CAUSE ENGINE DAMAGE.
Your engine may vary from these
instructions. See engine manuai for
comp fete engine information.
Disassembly: Clean off dirt from around
air cleaner. Remove cover. Remove
precleaner {Fig. 7-1) and paper element.
Precleaner: (Fig. 7-2) Service precleaner
every 25 hours of operation (more often
under dusty or dirty conditions).
Service precleaner.
1. Slide foam pre-cleaner off paper
cartridge.
2. Wash foam pre-cleaner in liquid
detergent and water.
3. Rinse foam pre-cleaner and wrap in
cloth. Squeeze dry. Do not wring.
4. Saturate foam pre-cleaner in clean
engine oil. Squeeze to distribute and
remove excess oil.
5. Install foam pre-cleaner over paper
cartridge. Install cover and screw
down tightly.
Paper element: (Fig. 7-1) Under normal
conditions, disassemble and service paper
element every 100 hours of operation.
Do not use petroleum solvents, oil or
pressurized air to clean paper element. Do
not allow dirt to fail into the engine.
Replace paper element when no longer
serviceable with a Kohler element only.
Service paper element:
1. Remove paper element.
2. Wipe dirt or dust from air cleaner
cover, including base plate.
3. Clean element by gently tapping it on
a flat surface. Be careful. Do not
damage gasket surfaces on element.
Fuel Filter
Your engine may vary, see engine
manual.
The fuel filter (Fig. 7-2) is mounted along
fuel line, originating at fuel tank. This filter
is disposable. Replace when dirty. See
maintenance chart for changing intervals.
To replace filter, shut off in-line valve
under fuel tank. Remove filter from fuel
line. Replace with part number 1727491.
Open valve after replacement.
Carburetor
The carburetor is adjusted at the factory.
It shouldn't need resetting. If black
exhaust is noted, check air cleaner. An
over-rich mixture is usually caused by a
poorly serviced or clogged air cleaner
element, not an improperly adjusted
carburetor.
Battery
Keep cables and terminals clean. If cables
are corroded, clean them.
BAHERIES CONTAIN EXPLOSIVE
GASSES. KEEP OPEN FLAMES ANO
SPARKS AWAY. 00 NOT SET TOOLS
ACROSS BATTERY TERMINALS. AVOlO
CONTACT WITH ELECTROLYTE.
ELECTROLYTE CAN CAUSE SEVERE
BURNS AND BLINONESS.
After cleaning, apply a light coat of
petroleum jelly or grease to terminals and
over the bolt stud. ALWAYS CONNECT
NEGATIVE (-) TERMINAL LAST.
Electrolyte should be level with bottom
edge of cell. See Fig. 6-3. FILL WITH
DISTILLED WATER ONLY.
Remove battery cables before removing
battery. Remove negative (-) cable first,
followed by the positive {+) cable. Always
check the polarity of the battery terminals.
Make sure the battery is not reversed.
Negative (-) cable is the ground.
Page 22
Maintenance (continued)
WARNING
BEFORE PERFORMING ANY
MAINTENANCE OR ADJUSTMENTS TO
TRACTOR, ENGINE OR ATTACHMENTS:
DISENGAGE ATTACHMENT/PTO DRIVE,
SHUT OFF ENGINE AND WAIT FOR ALL
MOVING PARTS TO STOP. SET PARKING
BRAKE AND ALLOW ENGINE AND
MUFFLER TO COOL.
Spark Plugs
Every 100 hours, remove plugs and check
condition. Reset gap (Fig. 7-5) at .025"
(0.65 mm). Do not service a piug in poor
condition. Best results are obtained with a
new plug.
Under good operating conditions, the plug
will have a light gray coating or a tan
deposit. A dead white, blistered coating
could indicate overheating. A black
(carbon) coating could indicate an over
rich fuel mixture caused by clogged air
cleaner or improper carburetor
adjustment.
Proper Jack Placement
A floor jack (not a bottle jack) or an
overhead hoist may be used to lift
front of tractor. Do not attempt to
use any other device to lift tractor.
Securely chock rear wheels. Rest
jack on PTO guard corners. See
below. Do not rest jack on PTO
sheave.
Rest jack on PTO
guard corners. /
\zjy
Do not rest jack
on PTO sheave.
A WARNING
USE EXTREME CARE WHEN JACKING OR
HOISTING TRACTOR. BLOCK WHEELS
AND USE JACKSTANDS TO SECURELY
HOLD UNIT IN PLACE.
NOTE: Do not clean spark plugs in
machines which use abrasive grit. Clean
sparkplugs by scraping, wire brushing
or washing with commercial solvent.
22
Page 23
Maintenance (continued)
Front Axle Adjustment
In time, a gap may form in front axle in
front of screw (A, Fig. 7-6). An
adjustment is provided. This adjustment
can reduce play in axle.
To make front axle adjustment:
1. Set parking brake. Securely block
rear wheels. Raise front of tractor.
2. Adjust screws (A, Fig. 7-6). These
screws apply pressure to front axle.
Axle should pivot with a smali
amount of drag.
Front Wheel Alignment
straighten front wheels. Loosen locknuts
(B, Fig. 7-6). Adjust tie rod (C) so
measurement (M) is 1/8" longer than
measurement (N).
Interlock Switches
This unit is equipped with four interiock
safety switches to help ensure a safe start
up. To test interlock, see page 16.
Attachmenf/PTO drive switch: One
interlock is incorporated into the PTO
switch. This switch must be off to
start engine.
Seat: An interlock is positioned
inside seat. If operator leaves seat
without locking brake/neutral pedal
and turning off PTO switch, engine
will stop.
Brake/Neutrai linkage (ignition):
Brake/neutral pedal must be pressed
to start engine.
Brake/Neutrai linkage (speed
control): When brake/neutral pedal
is pressed, circuit for speed control
switch is open. All power to speed
control is shut off.
Brake Adjustment
Adjustment is required if:
1. Only light foot pressure latches
parking lock lever.
2. Brake/neutral pedal does not hold
tractor when pedal is latched.
To adjust:
1. Tighten brake mounting screws (S,
Fig. 7-8) until a slight drag can be felt
when disk (T) is rotated (by pushing
tractor forward slightly).
2. Move brake pedal to disengaged
(reieased) position. Move and hold
brake arm (U) to full-forward
position.
3. To adjust yoke assembly (V), remove
clevis (W). Turn yoke assembly to
align hole in yoke with bottom hole in
brake arm.
4. Back yoke assembly off an additional
four full turns (counterclockwise).
Insert clevis (W) into yoke assembly
and brake arm.
5. Press and release brake several
times. Re-check and re-adjust as
necessary.
Brake Pad
Fig. 7-8
Brake Pad
Hydrostatic Maintenance and Lubrication
Perform the following procedure every 25
hours of operation.
1. Remove all dirt from around
transmission filler area. Clean
transmission cooling fins (J, Fig. 7-7,
page 23). If tractor is operated in a
dusty environment, check and clean
cooling fins more frequently.
(continued on page 24)
23
Page 24
Maintenance (continued)
Hydrostatic Maintenance and Lubrication (continued)
3. When transmission is cold, check
fluid level in transmission. Fill to the
level indicated on dipstick, located
beneath seat.
Transmission Oi! Filter: Replace
transmission oil filter every 100 hours.
Filter is located under tractor, in front of
transmission. See parts catalog for part
number and part ordering information.
For more detailed hydrostatic maintenance
information, a separate repair manual is
available from your dealer.
Travel Pedal Adjustment
The travel pedal was adjusted at the
factory with tip (of pedal) approximately
45° forward of vertical center line. This
angle can be adjusted for comfort:
1. Loosen hex nuts (A, Fig. 7-9).
2. Adjust hex nuts until desired angle is
reached.
3. Retighten nuts (A) against rod end
(L).
Hydrostatic Neutral Adjustment
Hydrostatic neutral is adjusted at factory.
If tractor creeps forward or backward
while hydrostatic pedal is in neutral
position, adjust as follows:
1. Securely block up rear of tractor so
rear wheels clear ground.
A WARNING
USE EXTREME CARE WHEN JACKING OR
HOISTING TRACTOR. BLOCK WHEELS
AND USE JACKSTANDS TO SECURELY
HOLD UNIT IN PLACE.
2. Remove tractor chassis tunnel (B,
Fig. 7-9) by removing the four screws
indicated.
3. Start engine and release brake.
4. Loosen capscrews (C). Move
support plate (D) forward if wheel
rotates in a forward direction or
move support plate toward the rear if
it rotates in reverse.
5. Tighten capscrews (C) when wheels
no longer rotate.
6. Stop engine and lock brake arm
against stop (E).
7. Loosen jam nuts (F) and turn rod (G)
until pin enters slot (H) of neutral
plate. Adjust until there is a gap of
1/32" between end of slot and pin.
A CAUTION
INCORRECT ADJUSTMENT MAY
DAMAGE PIN.
8. Tighten jam nuts (F).
9. Re-install chassis tunnel (B). Secure
with screws removed earlier.
Remove screws
for access into
chassis tunnel.
Fig.7-9
24
Page 25
Maintenance Chart
Maintenance (continued)
INTERVAL
Daily
Transmission Oil
Battery Fluid
ITEM SERVICE
Engine
Air Intake Screen
Engine Oil Level
First
5 hours
Every
25 hours
Engine Oil and Filter
Transmission Oil Filter
Air Filter Pre-cleaner
Transmission Cooling Fins Clean
Tires Check lor wear and
Brake
Every
50 hours
Engine Oil
Engine Oil filter
Engine Cooling Fins Clean
Every Air Filter Element Replace
100 hours
Transmission Oil Filter Replace
Fuel Filter Change
Spark Plug
Transmission Oil Replace
Lubrication Chart
Check
Check
As Required
Check
Check
Replace
Replace
Clean
air pressure
Check tor wear and
adjustment
Change
Change
Replace, clean, reset gap
Item
Engine
Crankcase
Hydrostatic
Transmission
Frequency
Firsts
hours
25 hours
& 50 hours
Check Weekly
or 30 hours.
Change when
oil is dis
colored, dirty
or after
Type of Lubrication
See oil recommendations
chart
Lubrication intervals vary
with operating conditions
and type of oil used
Oil Part No. 1738157
(Benzoil Gear Hydro Oil)
Alternate Oils - Mobil 423,
Amoco 1000 or Texaco TDH
Amount Required
Without filter 1.5 qts
(1.4 L) With filter add
additional MZ pt. (0.24 L)
Fill to within safety
operating zone
100 hours
Front
Wheel Spindles
Front Axle
Pivot
NOTE: A hand type grease gun is recommended when greasing your unit. High pressure type grease guns couid cause damage
to the fittings and bearing seals. Lubricate ail linkages, levers and pins not equipped with grease fittings, with an oil can once
each week. More often depending on operating conditions.
25 hours or
end of season
25 hours or
end of season
Multi-purpose grease
Multi-purpose grease
As required
As required
25
Page 26
Storage
Storing the Tractor
Always store tractor in a dry and protected place when not in use to protect it from the elements. When tractor is used year round, it
is not necessary to store tractor. If tractor will not be used for a season, store it in the following manner.
□ Cleaning
Completely clean all accumulated dirt
or grass from all parts - especially
engine fins, hydrostatic fins and
flywheel screen.
□ Protecting Finish
Wipe oil or a rust preventative on any
parts which may rust. Touch up any
area where paint has been chipped or
worn off on the tractor.
□ Gas Tank
Drain gas tank and carburetor.
□ Changing Oil
Change engine oil while engine is still
hot (see "Engine Oil", page 20).
□ Fuei Filter and Air Cleaner
Check fuel filter and air cleaner.
Replace if dirty or damaged. (See
"Air Cleaner", page 20).
□ Battery
Check battery. Keep terminal posts
cleaned of corrosion salts. Coat
terminal posts with petroleum jelly or
grease. Keep cables clean. A stored
battery must be kept fully charged
with ali cells filled. Store at a cool
temperature - 20° F to 50° F. Check
every two months and charge as
necessary.
□ Lowering Attachment
If tractor is stored with an attachment
mounted on it, lower the attachment
to the ground. Turn PTO/attachment
drive switch to "OFF".
□ Protecting from Elements
During the winter, store the tractor
inside a building. If this is not
possible, protect the tractor from
snow and ice with a waterproof tarp
or cover.
□ PTO Clutch
□ Sparkplug
Remove, clean and re-gap spark
plug. Place a small amount of oil
(SAE 30) into cylinder. Turn engine
over a few times to fully lubricate the
cylinder walls, valve seats and valve
stems. This can be performed by
engaging the key starter briefly.
Replace spark plug. (See "Spark
Plugs", page 22).
26
After storage, operate the PTO clutch
10 to 15 times, at idle, before
operation.
Page 27
Troubleshooting Chart
Maintenance (continued)
Possible Cause / Solution
Problem
Engine turns over but won't start.
Engine wiil not turn over.
Engine doesn't turn over but
start tight comes on.
Starts only after repeated tries.
Stalls in a few seconds.
Stalls when hot.
Idles rough.
Engine overheats.
Attachment drive inoperative.
Cruise control inoperative.
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27
Page 28
LIMITED WARRANH
Products Covered This warranty is for the following TROY-BILT® branded products and their attachments or accessories:
chipper/shredders, chipper/vacs, walk-behind mowers, riding mowers, tractors, snow throwers, brushcutters, sprayers, carts, composters and the Mini-Tiller.
Date Warranty
Begins
The warranty begins on the date of purchase.
Wiiat is Covered
WbatisNot
Covered
WliatWeWili
Do For You
How to Obtain
Non-Engine
Related
Warranty Service
How to Obtain
Engine Warranty
Service
Disclaimer of
Consequential
Damages
Limitation of
Implied
Warranties
This product (except for the engine, as explained below) is warranted by Garden Way Incorporated to
the original purchaser only, to be free of defects in material and workmanship under normal use and
service for the following time periods:
NON-COMMERCIAL RESIDENTIAL USE
.....
.................
7 Years
COMMERCIAL OR OTHER NON-RESIDENTIAL USE..90 Days
ENGINES: Engines used for non-commercial residential purposes are covered by the engine manufactur
er’s separate Limited Warranty. Garden Way Incorporated does, however, extend the length of the engine
manufacturer’s limited warranty, providing you with coverage for a total of 3 years. Please refer to the
separate engine owner’s manual for details concerning the engine manufacturer’s Limited Warranty.
Engines used for commercial or other non-residential purposes are warranted by their respective man
ufacturer for the time periods indicated in the Limited Warranty printed in the separate engine manufac
turer's owner's manual.
1. This warranty does not cover the periodic, normal replacement of parts that wear out such as
belts, seals, blades, baDeries, etc.
2. This warranty does not cover damage, maifunctíons or failures due to:
a) Use of unauthorized accessories or attachments.
b) Misuse, accidents, or a lack of reasonable and necessary maintenance as specified in your
product’s Owner/Operator Manual (you may wish to keep records of maintenance and service).
We will, at our option, repair or replace any part found to be defective in material or workmanship, with
out charge for parts and labor. However, charges for pick-up, delivery, and service calls are not covered
by this warranty.
• You may be required to provide proof of the date of purchase (your sales receipt, for example).
• Contact any TROY-BILT® Authorized Service Dealer (if purchased from a dealer, we recommend that you
contact the same dealer you purchased this product from in order to give the dealer the opportunity to
service you to your satisfaction). Refer to your local telephone directory for the name of your nearest
de^er or call the TROY-BILT® Technical Service Department (see Toll-Free number below) for assistance.
-OR-
• Contact the TROY-BILT® Technical Service Department in Troy, N.Y. at this Toll-Free number 1-800-833-6990.
Contact any service dealer that is authorized by the manufacturer of your engine. Please refer to the
engine manufacturer's Limited Warranty for exact details on how to obtain warranty service. If you have
any questions or concerns regarding engine warranty service, please call the TROY-BILT® Technical
Service Department for assistance.
Garden Way Incorporated shall not be liable under any circumstances for any incidental or consequen
tial damages or expense of any kind, including but not limited to cost of equipment rental, loss of prof
its, or cost of hiring services to perform tasks normally performed by the equipment.
Any implied warranties, including without limitation any implied warranty of merchantability or fitness
for a particular purpose, shall be limited in duration to a period of seven years (90 days if product is
purchased for commercial or other non-residential use) from the date of sale.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUEN
TIAL DAMAGES. OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS. THEREFORE,
THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
Garden Way Incorporated, 102nd St. & 9th Avenue, Troy, New York 12180
11994 Garden Way Inc.
GARDEN WAY, INCORPORATED
215 South Park Street, Port Washington, Wisconsin 53074
Printed in the U.S.A.
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