Troy-Bilt CSV 060 User Manual 2

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

OperatOr’s Manual

Yard Vacuum/Chipper/Shredder with Vacuum/Hose

Model CSV 060

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA

Form No. 769-08982

(June 21, 2013)

To The Owner

Thank You

Thank you for purchasing a Chipper/Shredder Vacuum
manufactured by Troy-Bilt. It was carefully engineered to
provide excellent performance when properly operated and
maintained.

Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.

All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. We reserve
the right to change product specifications, designs and
equipment without notice and without incurring obligation.

1

If applicable, the power testing information used to establish
the power rating of the engine equipped on this machine can be
found at www.opei.org or the engine manufacturer’s web site.

If you have any problems or questions concerning the machine,
phone a authorized Troy-Bilt service dealer or contact us directly.
Troy-Bilt’s Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the
machine are observed from the operating position.

The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s
Owner’s/Operator’s Manual, packed separately with your
machine, for more information.

Table of Contents

Safe Operation Practices ........................................ 3

Assembly & Set-Up .................................................. 7

Controls & Features ................................................10

Operation ................................................................11

Maintenance & Adjustment .................................13

Record Product Information

Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by standing at the operator’s position and looking
down at the rear of the deck. This information will be necessary,
should you seek technical support via our web site, Customer
Support Department, or with a local authorized service dealer.

Service .....................................................................15

Troubleshooting .....................................................17

Replacement Parts .................................................18

Warranty ................................................................ 20

Spanish ....................................................................21

Model NuMber

Serial NuMber

Customer Support

Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:

◊ Visit us on the web at www.troybilt.com

See How-to Maintenance and Parts Installation Videos at www.troybilt.com/tutorials

◊ Call a Customer Support Representative at [phone] or [phone]

◊ Write to Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

2

Important Safe Operation Practices

WARNING: This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol - HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.

DANGER: This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing debris. Failure to observe the following safety instructions could
result in serious injury or death.

2

Training

1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.

2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.

3. Never allow children under 16 years of age to operate this

machine. Children 16 and over should read and understand

the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an
adult.

4. Never allow adults to operate this machine without proper
instruction.

5. Keep bystanders, pets, and children at least 75 feet from
the machine while it is in operation. Stop machine if
anyone enters the area.

6. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas.

7. Do not put hands and feet near rotating parts or in the
feeding chambers and discharge opening. Contact with
the rotating impeller can amputate fingers, hands, and
feet.

8. Never attempt to unclog either the feed intake or discharge
opening, remove or empty bag, or inspect and repair the
machine while the engine is running. Shut the engine off
and wait until all moving parts have come to a complete
stop. Disconnect the spark plug wire and ground it against
the engine.

Preparation

1. Thoroughly inspect the area where the equipment is to
be used. Remove all rocks, bottles, cans, or other foreign
objects which could be picked up or thrown and cause
personal injury or damage to the machine.

2. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair,
to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.

3. Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Loose fitting clothes or jewelry can be
caught in movable parts. Never operate this machine
in bare feet or sandals. Wear leather work gloves when
feeding material in the chipper chute.

4. Before starting, check all bolts and screws for proper
tightness to be sure the machine is in safe working
condition. Also, visually inspect machine for any damage at
frequent intervals.

5. Maintain or replace safety and instructions labels, as
necessary.

3

Safe Handling of Gasoline:

To avoid personal injury or property damage use extreme care
in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive. Serious personal injury can occur when
gasoline is spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.

1. Use only an approved gasoline container.

2. Never fill containers inside a vehicle or on a truck or trailer
bed with a plastic liner. Always place containers on the
ground away from your vehicle before filling.

3. When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.

4. Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.

5. Extinguish all cigarettes, cigars, pipes and other sources of
ignition.

6. Never fuel machine indoors.

7. Never remove gas cap or add fuel while the engine is hot or
running. Allow engine to cool at least two minutes before
refueling.

8. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to allow space for fuel
expansion.

9. Replace gasoline cap and tighten securely.

10. If gasoline is spilled, wipe it off the engine and equipment.

Move unit to another area. Wait 5 minutes before starting
the engine.

11. To reduce fire hazards, keep machine free of grass, leaves,
or other debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.

12. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light as on a water
heater, space heater, furnace, clothes dryer or other gas
appliances.

Operation

1. Do not put hands and feet near rotating parts or in the
feeding chambers and discharge opening. Contact with
the rotating impeller can amputate fingers, hands, and
feet.

2. Before starting the machine, make sure the chipper chute,
feed intake, and cutting chamber are empty and free of all
debris.

3. Thoroughly inspect all material to be shredded and remove
any metal, rocks, bottles, cans, or other foreign objects
which could cause personal injury or damage to the
machine.

4. If the impeller strikes a foreign object or if your machine
should start making an unusual noise or vibration,
immediately shut the engine off. Allow the impeller to
come to a complete stop. Disconnect the spark plug wire,
ground it against the engine and perform the following
steps:

a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for any loose parts and tighten to assure

continued safe operation.

5. Do not allow an accumulation of processed material to
build up in the discharge area. This can prevent proper
discharge and result in kickback of material through the
feed opening.

6. Do not attempt to shred or chip material larger than
specified on the machine or in this manual. Personal injury
or machine damage could result.

7. Never attempt to unclog either the feed intake or discharge
opening while the engine is running. Shut the engine off,
wait until all moving parts have stopped, disconnect the
spark plug wire and ground it against the engine before
clearing debris.

8. Never operate without vacuum bag and discharge chute
properly attached to the machine. Never empty or change
vacuum bag while the engine is running. Vacuum bag must
be kept closed at all times during operation.

9. Never operate without either the inlet nozzle or optional
hose attachment (if applicable) properly attached to
the machine. Never attempt to attach or change either
attachment while the engine is running.

10. Keep all guards, deflectors and safety devices in place and
operating properly.

11. Keep your face and body back and to the side of the
chipper chute while feeding material into the machine to
avoid accidental kickback injuries.

12. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles.

13. Do not operate this machine on a paved, gravel or non­level surface.

14. Do not operate this machine while under the influence of
alcohol or drugs.

15. Muffler and engine become hot and can cause a burn. Do
not touch.

16. Never pick up or carry machine while the engine is running.

17. If situations occur which are not covered in this manual, use

care and good judgement. Contact Customer Support for
assistance and the name of the nearest service dealer.

4 Section 2 — important Safe operation practiceS

Maintenance & Storage

1. Never tamper with safety devices. Check their proper
operation regularly.

2. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage and repair,
if needed.

3. Before cleaning, repairing, or inspecting, stop the engine
and make certain the impeller and all moving parts have
stopped. Disconnect the spark plug wire and ground it
against the engine to prevent unintended starting.

4. Do not change the engine governor settings or overspeed
the engine. The governor controls the maximum safe
operating speed of the engine.

5. Maintain or replace safety and instruction labels, as
necessary.

6. Follow this manual for safe loading, unloading,
transporting, and storage of this machine.

7. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer, etc.

8. Allow machine to cool at least 5 minutes before storing.

9. Always refer to the operator’s manual for proper
instructions on off-season storage.

10. If the fuel tank has to be drained, do this outdoors.

11. Observe proper disposal laws and regulations for gas, oil,

etc. to protect the environment.

12. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,

or 60 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized

service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

WARNING: This machine is equipped with an

internal combustion engine and should not be used
on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the
engine’s exhaust system is equipped with a spark
arrestor meeting applicable local or state laws (if
any).

If a spark arrestor is used, it should be maintained in effective
working order by the operator. In the State of California the

above is required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service

department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

5Section 2 — important Safe operation practiceS

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.

Symbol Description

READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate

WARNING— ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating
blades inside

BYSTANDER S
Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation.
Stop machine if anyone enters the area.

WARNING— THROWN OBJECTS
This machine may pick up and throw and objects which can ricochet.

EYE PROTECTION
Always wear safety glasses or safety goggles when operating this machine.

WARNING— GASOLINE IS FLAMMABLE
Allow the engine to cool at least two minutes before refueling.

WARNING— CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.

WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and

follow the warnings and instructions in this manual and on the machine.

6 Section 2 — important Safe operation practiceS

SAVE THESE INSTRUCTIONS!

Assembly & Set-Up

a

b

b

a

b

Contents of Carton

• One Chipper/Shredder Vacuum • One Operator’s Manual • One Engine Operator’s Manual

• One Upper and Lower Handle • One Hose Assembly • One Safety Glasses

• One Bag • One Bottle of Oil • One Hose Extension

3

Assembly

NOTE: This unit is shipped without gasoline or oil in the engine.
Fill up gasoline and oil as instructed in the accompanying engine
manual BEFORE operating your chipper shredder vacuum.

Handle

1. Remove the hairpin clips from the handle brackets and the
carriage screws and wing nuts from the lower handle.

a. Place the bottom holes in lower handle over the

pins on the handle brackets with notch in handle
pointing downwards and secure with hairpin clips.

See Figure 3-1.

2. Unfold the upper handle until it aligns with lower handle.
Make sure the rope guide is on the right side of upper
handle. See Figure 3-2A.

Figure 3-2

3. Secure the two handles by tightening the star knobs
(carriage bolts must be seated properly into the handle).
See Figure 3-2B.

Figure 3-1

b. Insert carriage screws through upper hole in lower

handle from the inside and secure with wing nuts.

See Figure 3-1.

7

b†

a

c

† If Applicable

4. Loosen the wing nut that secures the rope guide to the

a

b

c

A

B

Align Pin with

this Hole

right side of upper handle.

a. Slowly pull starter rope out of engine.
b. Slip the starter rope into the rope guide. See Figure

3-3.

2. Pull spring loaded pin out on the base and align pin with
the first hole (closest to the end of the tube) in the hose

adapter. See Figure 3-4B.

3. Release the pin to lock the hose in place.

4. Lay hose tubing in curved end of hose handle next to
chipper chute and into hose cradle (if applicable). See
Figure 3-5A & B.

Figure 3-3

c. Tighten the wing nut.

Hose Assembly

1. Slide hose adapter of hose assembly into the base adapter
located on the left front of the Chipper shredder Vacuum.

See Figure 3-4A.

Figure 3-5

5. Snap the hose handle first into the upper hose handle
bracket and then into the lower hose handle bracket. See
Figure 3-5C.

8 Section 3 — ASSembly & Set-Up

Figure 3-4

3

2

1

Bag

4

3

1

2

1. Grasp bag handle with one hand and slide locking rod on
mounting bracket with other hand toward engine. Use
the end of mounting bracket as leverage when sliding the
locking rod. See Figure 3-6.

Figure 3-6

2. Slip bag over the rim of the discharge opening and release
locking rod to secure bag in place.

3. Snap bag clip to the top of the lower handle.

4. Place the lower straps on the bag over the top of lower
handle, hooking them on the studs. See Figure 3-6.

NOTE: The bag/chute switch button attached to the
mounting bracket must be fully depressed by the tip of
front tab on bag handle when securing the bag or engine
will not start.

Adjustments

Nozzle Height

The nozzle can be adjusted to any six positions, ranging from
5/8” to 4 1/8” ground clearance. The nozzle height has to be
adjusted according to chipper shredder conditions.

1. Depress nozzle height adjustment lever towards wheel.
See Figure 3-7.

Figure 3-7

2. Move the height adjustment lever forward or backward to
adjust the nozzle upwards or downwards. Make sure both
levers are in the same position.

3. Release lever towards deck. See Figure 3-7.
NOTE: In general, raise the nozzle height to vacuum a

thick layer of leaves. Lower the nozzle height for smoother
surfaces.

Set-Up

Gas and Oil Fill-Up

Refer to the separate engine owner’s manual for additional
engine information.

1. Add oil provided before starting unit for the first time out
of the box.

2. Service the engine with gasoline as instructed in the
separate engine owner’s manual.

WARNING: Use extreme care when handling

gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel the machine
indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and other
sources of ignition.

WARNING: Never fill fuel tank indoors with engine

running or until the engine has been allowed to cool
for at least two minutes after running.

9Section 3 — ASSembly & Set-Up

Controls and Features

Nozzle Height
Adjustment Lever

Chipper Chute

Hose Handle

Recoil Starter

Bag

Nozzle

Hose Extension

Hose Assembly

Nozzle/Hose
Vac Lever

4

WARNING: The operation of any chipper shredder

can result in foreign objects being thrown into the
eyes, which can damage your eyes severely. Always
wear the safety glasses provided with this unit or
eye shields while operating or while performing any
adjustments or repairs.

Chipper Chute

Allows twigs and small branches up to 1-1/2” in diameter to be

fed into the impeller for chipping.

Nozzle Height Adjustment Lever

Used to adjust the nozzle ground clearance ranging

approximately 5/8” to 4 1/8”.

Nozzle

Yard waste such as leaves or pine needles can be vacuumed up
through the nozzle for shredding.

Hose Assembly

Used as an alternative to the nozzle to vacuum yard waste such
as leaves or pine needles.

Hose Extension

Used to vacuum yard waste in hard to reach places of yard.

Nozzle/ Hose Vac Lever

The nozzle/hose vac handle is located on top of the nozzle. Use
it to switch vacuum suction between the nozzle and the hose
assembly.

Hose Handle

Used to guide hose assembly when vacuuming.

Recoil Starter

The recoil starter is attached to the right upper handle. Stand
behind unit and pull the recoil starter to start engine.

10

Operation

1

2

3

4

Outer Flap

Buttons

Inner

Flap

5

Starting & Stopping Engine

Refer to the Engine Operator’s manual packed with your chipper/
shredder vacuum for instructions on starting and stopping the
engine.

To Empty Bag

1. Unhook bag straps from the lower handle.

2. Unsnap bag clip from the top of lower handle. See Figure
5-1.

Figure 5-1

3. Grasp bag handle with one hand and pull lock rod on
mounting bracket with other hand toward engine to
release.

4. Lift bag off back of unit.

5. Twist the two buttons on the back of the bag to unlock and
empty contents. See Figure 5-2. Hold bag handle and bag
clip while emptying the contents.

Figure 5-2

6. Compress bag opening and fold inner flap over opening.

7. Fold outer flap over inner flap and insert buttons on the
bag through metal outlets. See Figure 5-2.

8. Twist the buttons to lock bag. Place bag back onto unit as
instructed in Assembly & Set-Up.

WARNING: Do not at any time make any

adjustments without first stopping engine and
disconnecting spark plug wire.

11

A

B

Using The Nozzle Vacuum

Yard waste such as leaves and pine needles can be vacuumed
up through the nozzle for shredding. After material has been
shredded by the flail blades on the impeller assembly, it will be
discharged into catcher bag. Do not attempt to shred or chip
any material other than vegetation found in a normal yard (i.e.
branches, leaves, twigs, etc.) Avoid fibrous plants such as tomato
vines until they are thoroughly dried out. Materials such as stalks
or heavy branches up to 1 1/2” in diameter may be fed into the
chipper chute.

1. Place nozzle/hose vac lever in the top position on the
nozzle to vacuum through nozzle. See Figure 5-3.

Figure 5-3

2. The spring loaded pin must be in the first hole (closest to
the end of the tube) of the hose adapter to operate the
nozzle vac. See Figure 5-3.

3. Place both hands on top of upper handle to push unit over
yard waste.

WARNING: Do not attempt to shred, chip, or

vacuum any material larger than specified on the
machine or in this manual. Personal injury or
damage to the machine could result.

IMPORTANT: The flail screen is located inside the housing in
the discharge area. If the flail screen becomes clogged, remove
and clean as instructed in Maintenance & Adjustments. For best
performance, it is also important to keep the chipper blade
sharp.

Using The Hose Assembly

1. Place nozzle/hose vac lever in the bottom position on the
nozzle to redirect vacuum to the hose assembly. See Figure
5-4.

Figure 5-4

2. The spring loaded pin must be in the second hole of the
hose adapter to operate the hose assembly. See Figure 5-4.

3. Unhook the hose from upper and lower hose handle
brackets and grasp the hose handle to guide the hose
while vacuuming yard waste such as leaves or pine needles.

4. If necessary, attach the hose extension to vacuum in hard
to reach places as follows:

a. Insert round end of hose extension into end of hose

assembly.

b. Secure strap on hose extension to pin on hose

assembly. See Figure 5-5.

12 Section 5— operation

Figure 5-5