Troy-Bilt CS 4265 series, CS 4325 series Operator's Manual

Safe Operation Practices • Assembly & Set-Up • Operation • Service • Troubleshooting • Warranty
OperatOrs Manual
Chipper Shredder — Model Series CS 4265 & CS 4325
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Model CS 4265 Shown
WARNING
Form No. 769-11640
(May 10, 2016)
To The Owner
Thank You
Thank you for purchasing this product. It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 5
Controls & Operation .............................................. 6
Service ...................................................................... 8
1
If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be found at www. opei.org or the engine manufacturer’s web site.
If you have any problems or questions concerning the machine, phone your local Troy-Bilt dealer or contact us directly. Troy-Bilt’s Customer Support telephone numbers, website and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine operator manual, packed separately with your machine, for more information.
Troubleshooting .....................................................10
Replacement Parts .................................................11
Warranty ................................................................. 12
Record Product Information
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by standing at the operator’s position and looking down at the frame below the engine. This information will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.
Model NuMber
Serial NuMber
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.troybilt.com
Call a Customer Support Representative at (800) 828-5500 or (330) 558-7220
Write us at Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
2
Important Safe Operation Practices
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself
and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause
cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment,
carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.
2
Training
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 16 years of age to operate this machine. Children 16 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.
4. Never allow adults to operate this machine without proper instruction.
5. Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
7. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.
8. Never attempt to unclog either the feed intake or discharge opening, remove or empty bag, or inspect and repair the machine while the engine is running. Shut the engine off and wait until all moving parts have come to a complete stop. Disconnect the spark plug wire and ground it against the engine.
Preparation
1. Thoroughly inspect the area where the equipment is to be used. Remove all rocks, bottles, cans, or other foreign objects which could be picked up or thrown and cause personal injury or damage to the machine.
2. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair, to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes or jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. Wear leather work gloves when feeding material in the chipper chute.
4. Before starting, check all bolts and screws for proper tightness to be sure the machine is in safe working condition. Also, visually inspect machine for any damage at frequent intervals.
5. Maintain or replace safety and instructions labels, as necessary.
Safe Handling of Gasoline:
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline
container.
b. Never fill containers inside a vehicle or
on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim
of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes
and other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while
the engine is hot or running. Allow
engine to cool at least two minutes
before refueling. h. Never over fill fuel tank. Fill tank to
no more than ½ inch below bottom
of filler neck to allow space for fuel
expansion. i. Replace gasoline cap and tighten
securely. j. If gasoline is spilled, wipe it off the
engine and equipment. Move unit to
another area. Wait 5 minutes before
starting the engine. k. To reduce fire hazards, keep machine
free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage
and remove any fuel soaked debris. l. Never store the machine or fuel
container inside where there is an open
flame, spark or pilot light as on a water
heater, space heater, furnace, clothes
dryer or other gas appliances.
Operation
1. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.
2. Before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are empty and free of all debris.
3. Thoroughly inspect all material to be shredded and remove any metal, rocks, bottles, cans, or other foreign objects which could cause personal injury or damage to the machine.
4. If it becomes necessary to push material through the shredder hopper, use a small diameter stick. Do not use your hands or feet.
5. If the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration, immediately shut the engine off. Allow the impeller to come to a complete stop. Disconnect the spark plug wire, ground it against the engine and perform the following steps:
a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for any loose parts and tighten
to assure continued safe operation.
6. Do not allow an accumulation of processed material to build up in the discharge area. This can prevent proper discharge and result in kickback of material through the feed opening.
7. Do not attempt to shred or chip material larger than specified on the machine or in this manual. Personal injury or machine damage could result.
8. Never attempt to unclog either the feed intake or discharge opening while the engine is running. Shut the engine off, wait until all moving parts have stopped, disconnect the spark plug wire and ground it against the engine before clearing debris.
9. Never operate without the shredder hopper, chipper chute, or chute deflector properly attached to the machine. Never empty or change discharge bag while the engine is running.
10. Keep all guards, deflectors and safety devices in place and operating properly.
11. Keep your face and body back and to the side of the chipper chute while feeding material into the machine to avoid accidental kickback injuries.
12. Never operate this machine without good visibility or light.
13. Do not operate this machine on a paved, gravel or non-level surface.
14. Do not operate this machine while under the influence of alcohol or drugs.
15. Muffler and engine become hot and can cause a burn. Do not touch.
16. Never pick up or carry machine while the engine is running.
17. If situations occur which are not covered in this manual, use care and good judgement. Contact Customer Support for assistance and the name of the nearest service dealer.
3
Maintenance & Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage and repair, if needed.
3. Before cleaning, repairing, or inspecting, stop the engine and make certain the impeller and all moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.
4. Do not change the engine governor settings or overspeed the engine. The governor controls the maximum safe operating speed of the engine.
5. Maintain or replace safety and instruction labels, as necessary.
6. Follow this manual for safe loading, unloading, transporting, and storage of this machine.
7. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer, etc.
8. Allow machine to cool at least 5 minutes before storing.
9. Always refer to the operator’s manual for proper instructions on off-season storage.
10. If the fuel tank has to be drained, do this outdoors.
11. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
12. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 60 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in
accidents, injuries or death.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
Spark Arrestor
WARNING: This machine is
equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
WARNING— ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside
BYSTANDER S Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
WARNING— THROWN DEBRIS Never operate without the chute deflector properly attached to the machine.
EYE PROTECTION Always wear safety glasses or safety goggles when operating this machine.
WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine.
4 Section 2 — important Safe operation practiceS
SAVE THESE INSTRUCTIONS!
Assembly & Set-Up
B
A
Contents of Carton
Chipper Shredder (1) Operator’s Manual (1) Engine Operator’s Manual (1)
Bottle of Oil (1) Bag (1) Safety Glasses (1)
3
Assembly
NOTE: This unit is shipped without gasoline or oil in
the engine. Fill up gasoline and oil as instructed in the accompanying engine manual BEFORE operating your chipper shredder.
Chipper Chute (Model Series 4325 Only)
For shipping reasons, the unit is crated with its chipper chute in a raised position. To pivot it downward, proceed as follows:
1. Pull the spring latch upward.
2. Gently pivot the chipper chute down until it clicks into the lock rod. See Figure 3-1.
WARNING: Never operate the
chipper shredder with the chipper chute in the raised position. Doing so may result in property damage or serious injury to the operator or bystanders.
Bag
To attach the bag:
1. Place the opening of the bag completely over the chute deflector. See Figure 3-2.
Figure 3-2
2. Position the bag so that the wing knobs which secure the chute deflector to the impeller housing are completely covered.
3. Pull on the draw-strap until the bag is tight around chute deflector opening.
Set-Up
Gas and Oil Fill-Up
Refer to the separate engine owner’s manual for additional engine information.
1. Add oil provided before starting unit for the first time out of the box. Refer to the separate engine owner’s manual for information regarding adding and checking the oil.
2. Service the engine with gasoline as instructed in the separate engine owner’s manual.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
WARNING: Never fill fuel tank
indoors with engine running. Before fueling, turn engine off. Wait until the engine has been allowed to cool for at least two minutes after running before fueling.
Figure 3-1
5
Controls and Operation
Chute
Deflector
Spring
Latch
Hopper
Chipper
Chute
Recoil
Starter
Handle
Lock Rod
Model Series CS 4325 Shown
4
Controls
Chipper Chute
Branches up to two inches (model series CS 4265) or three inches (model series CS 4325) in diameter may be fed into the chipper chute for chipping.
Hopper
Leaves, twigs, and branches up to 1/2-inch in diameter may be placed into the hopper for shredding.
IMPORTANT: Never place branches with a diameter
greater than 1/2-inch in the hopper. Doing so can result in serious damage to your unit’s shredder blade, flails or impeller.
Handle
Use the handle when manually transporting the chipper shredder.
Figure 4-1
Recoil Starter
The recoil starter is located on the engine. Pull the recoil starter to start engine.
Engine Controls
See the separate Engine Operator’s Manual packed with your unit for the location and function of the engine controls.
Spring Latch (Mode l Series CS 4325 Only)
The spring latch is located on the top of the hopper. It is used to release or lock the chipper chute in a raised position for storage or for transporting.
WARNING: Never operate the chipper
shredder with the chipper chute in the raised position. Use the spring latch to lower the chipper chute into the operating position before starting the engine.
Lock Rod (Model Series CS 4325 Only)
The lock rod is located on the chipper chute support. It is used to release or lock the chipper chute in a lowered position for operation.
Chute Deflector
Debris is discharged from the machine’s reduction chamber through the chute deflector.
6
Operation
WARNING: The operation of any
chipper shredder can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear the safety glasses provided with this unit or eye shields before chipping or shredding and while performing any adjustments or repairs.
Starting Engine
Refer to the engine operator’s manual for engine starting instructions.
Shredding
WARNING: Never operate the chipper
shredder without chipper chute lowered into the operating position.
Yard waste such as leaves and pine needles can be placed in the hopper for shredding. After material has been processed by the shredder blade and flails, it will be forced out of the chute deflector, and, if attached, into a debris collection bag.
Observe the following guidelines when shredding yard debris:
Never attempt to shred material other than normal yard debris (leaves, twigs, pine cones, etc.).
Avoid shredding fibrous plants such as tomato vines until they are thoroughly dried out. Fresh vines do not shred well and tend to wrap themselves around the impeller and flails.
Place reasonable amounts of debris into the hopper at a time. Do not overload the hopper.
Allow the material in the hopper to be drawn into the blades and shredded before adding additional debris to the hopper. Failure to due so may result in a clogged hopper, clogged chute deflector or a stalled engine.
Avoid placing twigs longer than 24 inches into the hopper. Twigs longer than 24 inches may result in a clogged hopper.
IMPORTANT: Never place branches with a
diameter greater than 1/2-inch in the hopper. Doing so can result in serious damage to the unit’s shredder blade, flails or impeller.
Clearing the Hopper
Should the hopper become clogged with debris during operation, proceed as follows:
1. Grasp the handle with both hands and gently agitate the chipper shredder to help loosen debris, drawing it into the impeller.
If the clog does not clear, proceed as follows:
1. Stop engine.
2. Use your hands to remove any debris found near the top of the hopper.
3. Use a branch (or other available device, i.e. broomstick) to dislodge debris located toward the base of the hopper.
4. Restart engine.
NOTE: If you’re unable to pull the starter
rope as a result of accumulated debris near the impeller, follow instructions under the heading Cleaning the Reduction Chamber in the “Service” section of this manual.
Chipping
WARNING: Never operate the chipper
shredder without chipper chute lowered into the operating position.
Branches up to two inches (model series CS4265) or three inches (model series CS4325) in diameter can be fed into the chipper chute. Observe the following guidelines when chipping branches:
Keep both hands firmly on the branch as you feed it into the chipper chute.
Never feed more than one branch into the chipper chute at a time.
Never feed anything other than branches (or wood) into the chipper chute.
Apply intermittent pressure (force, in short pulses) while feeding larger branches into the chipper chute, to avoid bogging or stalling the engine.
IMPORTANT: Never feed branches with a
diameter greater than two (2) inches (Model Series CS4265) or three (3) inches (model series CS4325) into the chipper chute. Doing so can result in serious damage to your unit’s chipper blades, flails or impeller.
NOTE: For best performance, always operate
the unit with sharp chipper blades. If a noticeable loss in performance is encountered while chipping branches, the chipper blades should be replaced.
Emptying the Bag
1. Stop engine.
2. Squeeze the locking buckle to release the bag’s drawstrap before loosening it from the chute deflector. See Figure 4-2.
Figure 4-2
3. Empty the bag and reattach to the chute deflector opening. Refer to the “Assembly and Setup” section of this manual.
7Section 4 — controlS an d operation
Service
A
C
B
A
C
B
Model Serie s CS4325 Shown
5
Service
General Recommendations
Always observe safety rules when performing any maintenance.
The warranty on this chipper shredder does not cover items that have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain the equipment as instructed here.
Changing of engine-governed speed will void engine warranty.
All adjustments should be checked at least once each season.
Periodically check all fasteners and make sure these are tight.
WARNING: Always stop engine,
disconnect spark plug, and ground against engine before, cleaning, lubricating, or performing any type of maintenance on your machine.
Lubrication
1. Lubricate the chipper chute hinge with a light oil once a season.
2. Lubricate the pivot points on the chute deflector with light oil once a season.
3. Follow the separate engine manual packed with your unit for engine lubrication instructions.
Equipment Care
Clean the chipper shredder thoroughly after each use.
Wash bag periodically with water. Allow to dry thoroughly in shade.
If the reduction chamber becomes clogged, remove and clean as instructed below.
Allow the unit to run and clear out all debris for a short time before shutting the unit down before storage.
NOTE: Cleaning with a forceful spray of water
is not recommended as it could contaminate the fuel system.
Engine Care
Refer to the Maintenance section of the Engine Owner/ Operator manual packed with your unit. Read and follow instructions carefully.
Check engine oil level before each use as instructed in the separate engine manual.
Clean or replace air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. To service the air cleaner, refer to the engine manual.
The spark plug should be cleaned and the gap reset once a season. Check engine manual for correct plug type and gap specifications.
Clean engine regularly with a cloth or brush. Keep the top of the engine clean to permit proper air circulation. Remove all grass, dirt, and combustible debris from muffler area.
Cleaning The Reduction Chamber
WARNING: The impeller’s shredder
blade and chipper blades are sharp. Wear leather work gloves to protect your hands when cleaning out the reduction chamber.
If the reduction chamber becomes clogged with debris, the shredder screen can be pivoted upward so that you can clean the surrounding area. To do so, proceed as follows:
1. Stop engine, disconnect spark plug, and make certain the chipper shredder has come to a complete stop.
WARNING: The muffler and
surrounding area will be hot if the engine has been running. Use caution and protect your hands if working near the muffler.
2. If attached, remove debris bag. Remove the two wing knobs on either side of the chute deflector and pivot the chute deflector upward. See A in Figure 5-1.
Figure 5-1
3. Remove the hairpin clip from the clevis pin which extends through the housing and shredder screen. See B in Figure 5-1. Remove clevis pin.
4. Pivot the shredder screen upward. See C in Figure 5-1. Clean the surrounding area by scraping away debris.
5. Confirm that the spark plug wire is disconnected and away from the spark plug. Pull on the starter rope two-to-three times to clear any remaining debris from the reduction chamber.
6. When the area is clean, pivot the shredder screen downward and re-secure with the clevis pin and hairpin clip removed earlier.
7. Reattach the debris collection bag to the chute deflector, if desired.
Chipper Blade Care
WARNING: The impeller’s chipper
blades are sharp. Wear leather work gloves to protect your hands.
1. Stop engine, disconnect spark plug, and make certain the chipper shredder has come to a complete stop.
2. Pivot the shredder screen upward as instructed under the heading Cleaning the Reduction Chamber.
3. Remove the chipper chute support brace from the frame by removing the two hex bolts and saddle washers which secure it. See A in Figure 5-2.
Figure 5-2
4. Remove the chipper chute by removing three hex nuts and washers which secure it to the impeller housing. See B in Figure 5-2.
5. Rotate the impeller by hand until one of the two chipper blades is visible through the impeller housing opening.
6. Remove the blade by removing the internal hex screws, lock washers and hex nuts which secure it to the impeller. See C in Figure 5-2. Retain the hardware.
NOTE: Use a 3/16” hex key (Allen) wrench on
the outside of the blade and a 1/2” box (or socket) wrench on the inside of the impeller. Hold the Allen wrench stationary and rotate the box (or socket) wrench to loosen the nut.
7. Install a replacement blade with the hardware removed earlier or sharpen.
IMPORTANT: When sharpening the blade,
protect hands by using gloves. Follow the original angle of grind and make sure to remove an equal amount from each blade.
8. To replace the other blade, rotate the impeller to expose the second blade and repeat the steps above.
NOTE: Make certain blades are reassembled
with the sharp edge outward (toward the chipper chute). Torque hardware to between 20 ft.-lbs and 25 ft.-lbs.
8
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