Troybilt TB55B, 41AET55G063 Owner’s Manual

perator's Manual

®

0®

A2.41

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

P/N 769-00532 (12/02)

PRINTED IN USA

Content Page

Calling Customer Support .................................................... 2

Rules for Safe Operation ..................................................... 3

4now Your Unit ....................................................... 6

Assembly Instructions ....................................................... 7

Operating Instructions ....................................................... 8

Maintenance and Repair Instructions .......................................... 11

Cleaning and Storage ....................................................... 14

Accessories and Replacement Parts ........................................... 14

Troubleshooting Chart ...................................................... 15

Specifications .......................................................... 15

Warranty Information ....................................................... 16

Parts List .................................................... Inside Back Cover

This operator's manual is an important part of your new trimmer. It will help you assemble, prepare and maintain the unit
for best perforrnance, please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the
information from it in the space provided below. ]-his information is very important it you need help from oUt Customer
Support Department or an authorized dealer.

• You can locate the model number Onthe unit. A sample model plate is explained below. For future reference,
please copy the model number and the serial number of the equipment in the space below.

"'odal. : Copy the model and parent

Serial rn umber , .'_.. . part number here: -

MODEL:

ParefltPan Nurnoer

Copy the serial number here:

IIHIIIIIIIHHIIIIIIIIIHIIII

If you have difficulty assembling this product or have any questions regarding the contro!s, operation or maintenance of

this unit, please ca!! the Customer Support Department.

Call 1-800-520,5520 to reach a Customer Support representative. Please have your unit's model number

_'_ and serial number ready when y0u call See previous section to locate this information, yo u will be asked tO

enter the serial number in order to process your call

2

The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols,
and their explanations, deserve your careful attention

and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or

warnings they give are not substitutes for proper
accident prevention measures.

SYMBOL MEANING ]

DANGER: Failure to Obey a safety warning I

will result in serious injury to yourself or to I
others. Always follow th e safety precautions I
to reduce the risk Of fire, e ectr c shock and

personal injury. J

I SYMBOL MEANING ]

A SAFETY ALERT SYMBOL: Indicates danger,

Aiik warning or caution. Attention is required in

order to avoid serious personal injury. May be

used in conjunction with other symbols or
p ctographs.

NOTE: Advises you of information or instructions Vital

to the operation or maintenance of the
equipment.

READ ALL INSTRUCTIONS

DANGER: When using battery trimmers,

should always be

followed to reduce the risk of fire, electric
shock and personal injury. Carefully read and

understand the entire operators manual
before using your trimmer. Pay close

attention to the operating instructions and
safety warnings.

BEFORE OPERATING

• Read the instructions carefully. Be familiar with the

controls and proper use of the unit.

• Do not operate this unit when tired, ill or under the
influence of alcohol, drugs or medication.

• Children and teens under the age of 15 must not use

the unit, except for teens guided by an adult.

• Inspect the unit before use. Replace damaged parts.
Check for battery leaks. Make sure all fasteners are in

place and secure. Replace cutting attachment parts

that are cracked, chipped or damaged in any way.

Make sure the cutting attachment is properly installed
and securely fastened. Be sure the cutting attachment

shield is properly attached, and positioned as
recommended. Failure to do so can result in personal

injury to the operator and bystanders, as well as

damage to the unit.

• Avoid dangerous environments. Never operate your
unit in damp or wet conditions. Moisture is a shock

hazard.

• Do not use the unit in the rain.

• Do not handle the unit with wet hands.

[ ,_11L [WARNING: Failure to obey a safety warning ]

,_lk |can result in injury to yourself and others. I

IAlways follow the safety precautions to I
I reduce the risk of fire, electric shock and

| personal injury. |

CAUTION: Failure to obey a Safety warning
may result in property damage or personal
injury to yourself or to others. Always follow I

the safety precautions to reduce the risk of
fre, electric shock and persona njury. J

Use only 0.080 inch (2.03 mm) diameter Genuine
Factory Parts rM replacement line. Never use metal-

reinforced line, wire or rope. These can break off and
become dangerous projectiles.

Be aware of the risk of injury to the head, hands and feet.
Clear the area to be cut before each use. Remove all

objects such as rocks, broken glass, nails, wire or
string. They can be thrown or become entangled in the
cutting attachment. Clear the area of children,

bystanders, and pets. At a minimum, keep all children,
bystanders and pets outside a 50-foot (15 m.) radius;

there still may be a risk to bystanders from thrown
objects. Bystanders should be encouraged to wear

eye protection. If you are approached, stop the motor
and cutting attachment immediately.

This unit was not designed to be used as a
brushcutter. Do not attach or operate this unit with any
type of brushcutting blade or brushcutting attachment.

SAFETY WARNINGS FOR BATTERY TRIMMERS

Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating
condition. Be aware of possible hazards even when

the tool is idle. Take care when performing
maintenance or service.

Remove or disconnect the battery before servicing,
cleaning or removing material from the unit.

Only use the charging station provided with your unit.
Do not substitute any other charging equipment. Use

of any other means of charging could cause the
batteries to explode, resulting in possible serious
personal injury.

3

• Do not charge the unit in the rain or in wet locations

SAFETY WARNINGS FOR CHARGING STANDS

AND LEAD-ACID BATTERIES

• Before using the charging stand, read all instructions
and cautions in this manual, as well as on the charging

stand, and on the unit.

• Do not expose charger to rain or snow.

• To reduce risk of injury, charge only sealed lead-acid
rechargeable batteries Other types of batteries may

burst, causing personal injury and damage

• To reduce risk of damage to charger body and cord,
pull it by the charger body (not the cord) when

disconnecting the charger

• Make sure the charger cord is located in an area where
it will not be stepped on, tripped over or otherwise

subjected to damage or stress.

• Do not operate the charger with a damaged cord or
plug. If damaged, replaced the charger immediately.

• Do not operate charger if it has received a sharp blow,
been dropped or has been damaged in any way. If the

charger case is damaged, replace the charger.

• Do not disassemble the charger. The charger is not
serviceable; disassembly may result in a electric shock

or fire.

• To reduce the risk of electric shock, unplug the charger

from the outlet before you clean or service the unit.

• Do not use the charger outdoors.

• Use only the following type and size battery: 12 volt
DC, sealed lead-acid battery (182391).

• Do not dispose of batteries in fire. The cell may
explode. Batteries should be recycled. Consult your

local waste authority for information regarding available
recycling and/or disposal options.

• Exercise care when handling the batteries. Be careful
and avoid shorting the battery with conducting

materials like rings, bracelets and keys. The battery or
conductor may overheat and cause burns.

• Charge the battery in a location where the temperature
is between 50"F (10"C) and 100"F (38"C).

• Do not open or mutilate the battery. Released
electrolyte is corrosive and may cause damage to the

eyes or skin. It may be toxic if swallowed.

WHILE OPERATING

• Wear safety glasses or goggles that are marked as
meeting ANSI Z87.1-1989 standards. Also wear
ear/hearing protection when operating this unit. Wear a

face or dust mask if the operation is dusty. Long sleeve

shirts are recommended.

• Wear heavy, long pants, boots and gloves. Do not
wear loose clothing, jewelry, short pants, sandals or go

barefoot. Secure hair above shoulder level.

• The cutting attachment shield must always be in place
while operating the unit. Do not operate unit without

the trimming lines extended, and the proper line
installed. Do not extend the trimming line beyond the

length of the shield.

• Adjust the D-handle to your size to provide the best grip.

• Be sure the cutting attachment is not in contact with
anything before starting the unit.

• Use the unit only in daylight or good artificial light.

• Avoid accidental starting. Do not carry around a unit
with your finger on the trigger switch.

• Use the right tool. Only use this tool for the purpose
intended.

• Do not overreach. Always keep proper footing and
balance.

Always hold the unit with both hands when operating.

Keep a firm grip on both the battery housing grip and

the D-handle.

• Keep hands, face and feet at a distance from all
moving parts. Do not touch or try to stop the cutting
attachment when it is rotating.

• Do not operate the motor faster than the speed needed
to cut, trim or edge. Do not run the motor at high
speed when you are not cutting.

• Always stop the motor when cutting is delayed or
when walking from one cutting location to another.

• If you strike or become entangled with a foreign object,
stop the motor immediately and check for damage Do
not operate before repairing damage Do not operate
the unit with loose or damaged parts

• Release the trigger, ensure the lock-off button resets
and allow the motor to stop for maintenance or repair.

• Use only Genuine Factory Parts TM replacement parts
when servicing this unit These parts are available from
your authorized service dealer Do not use
unauthorized parts, accessories or attachments Using
unauthorized parts may lead to serious injury, damage
to the unit and a voided warranty

• Keep the unit clean of vegetation and other materials.
They may become lodged between the cutting

attachment and shield.

OTHER SAFETY WARNINGS

• Disconnect the unit from the power supply when it is idle,
when you are storing or transporting it, when you are

servicing it, and when you are changing attachments.

• Store the unit in a dry area, locked up to prevent
unauthorized use or damage, and stored in a high
place out of the reach of children.

• Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and free from debris.
Clean after each use. See the Cleaning and Storage

instructions.

• Keep these instructions. Refer to them often and use
them to instruct other users. If you loan someone this

unit, also loan them these instructions.

SAVE THESE INSTRUCTIONS

4

SAFETY AND INTERNATIONAL SYMBOLS

This operato['s manual describes safety and international symbols and pictographs that may appear on this product.

Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.

SYMBOL MEANING SYMBOL MEANING

• THROWN OBJECTS AND
ROTATING CUTTER CAN

Indicates danger, warning or caution. //._

• SAFETY ALERT SYMBOL __

May be used in conjunction with other //

symbols or pictographs.

• WARNING - READ

OPERATOR'S MANUAL

CAUSE SEVERE INJURY

WARNING: Do not operate without

the cutting attachment shield in place.
Keep away from the rotating cutting

attachment.

©

{_ • WEAR EYE AND HEARING

Read the operator's manual(s)and follow

all warnings and safety instructions.

Failureto do so can result in serious injury

to the operator and/or bystanders.

PROTECTION

WARNING: Thrown objectsand loud

noise can cause severe eye injury and
hearing loss. Wear eye protection

meeting ANSI Z87.1 standards and ear
protection when operating this unit.

Use a full face shield when needed.

• SHARP BLADE

WARNING: Sharp blade on cutting

attachment shield. To prevent serious
injury, do not touch line cutting blade.

• KEEP BYSTANDERS AWAY

WARNING: Keep all bystanders,

especially children and pets, at least
50 feet (15 m) from the operating area.

5

APPLICATIONS

As a trimmer:

• Cutting grass and light weeds

• Decorative trimming around trees, fences, etc.

Door

Air Vents

Overload Protection

Switch

Battery Housing

Hand Grip

\

- Lock-Off Button

Trigger

Motor Wire Housing Tube

Motor Housing

Cutting

Attachment

Shield

\\\\\\\\\_1_

Bump Knob

Line Cutting Blade

Bump Head

Cutting Attachment

6