Troy-Bilt 20240 User Manual

Operator’s Manual / Manual del Operario

Pressure Washer / Lavadora de Presión

Model / Modelo 020240

Manual No. 196015GS Revision 5 (11/09/2005)Printed in USA

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Questions? Preguntas? Helpline - 1-888-611-6708 M-F 8-5 CT

Troy-Bilt® is a registered trademark of MTD and is used under license to Briggs & Stratton Power Products.

Troy-Bilt® es una marca registrada de MTD y se usa abajo licencia a Briggs & Stratton Power Products.

Before using this product, read this manual and follow all

Safety Rules and Operating Instructions.

WARNING

Antes de utilizar el producto, lea este manual y siga todas las

Reglas de Seguridad e Instrucciones de Uso.

ADVERTENCIA

TABLE OF CONTENTS

Section 1 - Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Section 2 - Features and Controls . . . . . . . . . . . . . . . . . . . 6

Section 3 - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Section 4 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

Section 5 - Product Specifications. . . . . . . . . . . . . . . . . . . 15

Section 5 - Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 15-17

Section 6 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Section 7 - Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 19

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.

This manual contains information for a pressure washer that operates at a maximum of 2,550 PSI and a flow rate up to 2.3 gallons per minute.This high quality residential system features 14” wheels, axial cam pump with stainless steel pistons, automatic cool down system, chemical injection system, variety of nozzles. Includes safety goggles, heavy duty 25’ hose, and more.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Fire

Explosion

Toxic Fumes

Hot Surface

Moving Parts

Electrical Shock

Slippery Surface

Fall

Kickback

Flying Objects

Fluid Injection

Safety Rules

Section

SAVE THESE INSTRUCTIONS

Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

Section 1: Safety Rules

• Keep water spray away from electric wiring or fatal electric shock may result.

Spray contact with electrical wiring can result in electrocution.

WARNING

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.

• Use a respirator or mask whenever there is a chance that vapors may be inhaled.

• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.

WARNING

• Keep spray nozzle between 8 to 24 inches away from cleaning surface.

• Operate this unit on a stable surface.

• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.

• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.

• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.

Use of pressure washer can create puddles and slippery surfaces.

High pressure spray could cause you to fall if you are too close to the cleaning surface.

WARNING

WHEN ADDING FUEL

• Turn pressure washer OFF and let it cool at least 2 minutes before removing gas cap.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames,pilot lights, heat,and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• DO NOT spray flammable liquids.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

Section 1: Safety Rules

• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

Starter and other rotating parts can entangle hands, hair, clothing, or accessories.

WARNING

• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

High pressure spray can cause paint chips or other particles to become airborne.

WARNING

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release pressure and avoid kickback each time, before starting engine. Engage trigger lock when not in use.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• After each starting attempt, where engine fails to run,always point gun in safe direction and squeeze spray gun trigger to release high pressure.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

• NEVER aim spray gun at people, animals or plants.

• DO NOT allow CHILDREN to operate pressure washer.

• NEVER repair high pressure hose. Replace it.

• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.

• Keep high pressure hose connected to pump and spray gun while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.

WARNING

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER

• Disconnect spark plug wire from spark plug and place wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

Section 1: Safety Rules

• DO NOT tamper with governed speed.

• DO NOT operate pressure washer above rated pressure.

Excessively high or low operating speeds increase risk of injury and damage to pressure washer.

CAUTION

• DO NOT point spray gun at glass when using MAX (pin point) nozzle.

• NEVER aim spray gun at plants.

High pressure spray may damage fragile items including glass.

CAUTION

• DO NOT secure spray gun in open position.

• DO NOT leave spray gun unattended while machine is running.

• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

• Always be certain spray gun, nozzles and accessories are correctly attached.

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

CAUTION

• If you have questions about intended use, ask dealer or contact Briggs & Stratton Power Products.

• NEVER operate units with broken or missing parts, or without protective housing or covers.

• DO NOT by–pass any safety device on this machine.

• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.

• NEVER move machine by pulling on high pressure hose. Use handle provided on unit.

• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps,or damaged tank or cap. Correct all defects before operating pressure washer.

• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.

Improper treatment of pressure washer can damage it and shorten its life.

CAUTION

KNOW YOUR PRESSURE WASHER

Read this Operator’s Manual and safety rules before operating your pressure washer.

Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Accessory Tray — Provides convenient storage for standard and optional accessories, such as brushes, turbo wands,etc.

Air Filter — Protects engine by filtering dust and debris out of intake air.

Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F.Warm water will discharge from pump onto ground.This system prevents internal pump damage.

Chemical Injection Siphon/Filter — Use to siphon detergent or other pressure washer chemicals into the low pressure stream.

Choke Lever — Prepares a cold engine for starting. Data Tag (not shown, near rear of base plate) – Provides

model and serial number of pressure washer. Please have these readily available if calling for assistance.

Fuel Tank — Fill tank with regular unleaded fuel.Always leave room for fuel expansion.

High Pressure Hose — Connect one end to water pump and the other end to spray gun.

High Pressure Outlet — Connection for high pressure hose.

Nozzle Extension with Quick Connect — Allows you to

switch between four different nozzles.

Oil Fill/Dipstick — Check and fill with oil here. ProjectPro™ Nozzles — Detergent, Max, General, and

Delicate nozzles: for various pressure cleaning applications.

Pump — Develops high pressure. Recoil Starter — Used for starting the engine manually. Rotating Brush — Allows you to scrub surfaces with water

filtering through the bristles Spray Gun — Controls the application of water onto

cleaning surface with trigger device. Includes trigger lock. Throttle Lever — Sets engine in starting mode for recoil

starter and stops a running engine. Turbo Nozzle — Rotates a high pressure stream in a rapid

circular pattern. Utility Brush — Allows you to scrub surfaces with water

filtering through the bristles Water Inlet — Connection for garden hose.

Air Filter

Choke Lever

Fuel Tank

Pump equipped with

Automatic Cool Down System

Recoil Starter

High Pressure Outlet

& Water Inlet

Chemical Injection Siphon/Filter

Spray Gun

High Pressure Hose

Nozzle Extension with Quick Connect

Oil Fill/Dipstick

Throttle Lever

ProjectPro™ Nozzles

Features and Controls

Section

Turbo Nozzle

Accessory Tray

Utility Brush

Rotating Brush

ASSEMBLY

IMPORTANT: Read entire Operator’s Manual before you

attempt to assemble or operate your new pressure washer.

Remove Pressure Washer From

Carton

1. Remove the parts bag, accessories, and inserts included with pressure washer.

2. Slice two corners at the end of carton from top to bottom so the panel can be folded down flat.

3. Remove pressure washer from carton.

Carton Contents

Items in the carton include:

• Main Unit

• Handle

• High Pressure Hose

• Spray Gun

• Nozzle Extension with Quick Connect Fitting

• Plastic Accessory Tray

• Safety Goggles

• Oil Bottle

• Turbo Nozzle with Quick Connect

• Rotating Brush

• Utility Brush

• Parts Bag (which includes the following):

• Operator’s Manual

• Engine Operator’s Manual

• Owner’s Registration Card

• Bag containing 4 multi–colored ProjectPro™

Nozzles

• Handle/Tray Fastening Hardware Kit (which

includes):

• Carriage Bolts (2)

• “L” Bolt

• Plastic Knobs (3)

• Tree Clips (4)

PREPARING PRESSURE

WASHER FOR USE

If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-888-611-6708. If calling for assistance, please have the model, revision, and serial number from the data tag available.

To prepare your pressure washer for operation, you will need to perform these tasks:

1. Fill out and send in registration card.

2. Attach handle to main unit, then attach accessory tray to handle.

3. Add oil to engine crankcase.

4. Add fuel to fuel tank.

5. Connect high pressure hose to spray gun and pump.

6. Connect water supply to pump.

7. Attach nozzle extension to spray gun.

8. Select/attach quick connect ProjectPro™ nozzle to nozzle extension.

Attach Handle and Accessory Tray

1. Place handle onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports (Figure 1).

NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.

Align Holes

Handle

Supports

Figure 1 — Attach Handle to Base

Section

Assembly

2. Insert carriage bolts through holes from outside of unit and attach a plastic knob from inside of unit (Figure 2). Tighten by hand.

3. Place accessory tray over holes on handle (viewing from front of unit). Push the tree clips into the holes until they sit flat against the accessory tray (Figure 3).

4. Insert “L” bolt through hole just above billboard on left side of handle (viewing from front of unit).Hold bolt in place and attach a plastic knob from inside of unit (Figure 4).Tighten by hand.

5. Insert multi–colored ProjectPro™ nozzles and other supplied accessories in spaces provided in accessory tray. See “How to Use Accessory Tray”.

Add Engine Oil and Fuel

• Place pressure washer on a level surface.

• Refer to engine operator’s manual and follow oil and fuel

recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to engine operator’s manual for recommendations.

Figure 3 — Attach Accessory Tray to Handle

Figure 2 — Secure Handle

CAUTION

• Refer to engine operator’s manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

Spray Gun Hook

Figure 4 — Attach “L” Bolt to Handle

Section 3: Assembly

Connect Hose and Water Supply to

Pump

IMPORTANT: To avoid pump damage, you must assemble

the nozzle extension to the spray gun and attach all hoses before you start the engine.

NOTE: Remove and discard the shipping caps from the pumps high pressure outlet and water inlet before attaching hoses.

1. Uncoil high pressure hose and attach one end of hose to base of spray gun (Figure 5).Tighten by hand.

2. Attach other end of high pressure hose to high pressure outlet on pump (Figure 6).Tighten by hand.

3. Before connecting garden hose to water inlet, inspect inlet screen (Figure 7). Clean screen if it contains debris or have it replaced if damaged. DO NOT RUN PRESSURE WASHER IF INLET SCREEN IS DAMAGED.

4. Run water through your garden hose for 30 seconds to clean out any debris.

IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).

5. Connect the garden hose (not to exceed 50 feet in length) to the water inlet.Tighten by hand (Figure 7).

6. Turn ON the water and squeeze the trigger on the gun to purge the pump system of air and impurities.

Checklist Before Starting Engine

Review the unit’s assembly to ensure you have performed all of the following.

1. Make sure handle is in place and secure.

2. Check that oil has been added to proper level in the engine crankcase.

3. Add proper fuel to fuel tank.

4. Check for properly tightened hose connections.

5. Check to make sure there are no kinks, cuts, or damage to high pressure hose.

6. Provide a proper water supply at an adequate flow.

7. Be sure to read “Safety Rules” and “How To Use Your Pressure Washer” before using pressure washer.

Connect high pressure

hose here

Figure 5 — Connect High Pressure Hose to Spray Gun

Figure 6 — Connect High Pressure Hose to Pump

CAUTION

• Damage to equipment resulting from failure to follow this instruction will void warranty.

There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience-type water shut-off valve.

Inspect inlet

screen, DO NOT

use if damaged;

clean if dirty.

Figure 7 — Connect the Garden Hose to Water Inlet

• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

• Before starting the pressure washer, be sure you are wearing adequate eye protection.

High pressure spray can cause paint chips or other particles to become airborne.

WARNING

HOW TO USE YOUR

PRESSURE WASHER

If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-888-611-6708.

Pressure Washer Location

Pressure Washer Clearance

Place pressure washer in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place pressure washer where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 8). Prevailing winds and air currents should be taken into consideration when positioning pressure washer.

How to Start Your Pressure Washer

To start your pressure washer for the first time, follow these instructions step-by-step.This starting information also applies if you have let the pressure washer sit idle for at least a day.

1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than

3.3 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.

2. Check that high pressure hose is tightly connected to spray gun and pump. See “Preparing Pressure Washer for Use” for illustrations.

3. Make sure unit is in a level position.

4. Connect garden hose to water inlet on pressure washer pump. Turn ON water.

5. Attach nozzle extension to spray gun (Figure 9). Tighten by hand.

6. Choose desired ProjectPro™ nozzle, pull back nozzle extension collar, insert nozzle and release collar.Tug on nozzle to make sure it is securely in place (Figure 10). See “How to Use ProjectPro™ Nozzle System”.

7. Engage trigger lock on spray gun trigger (Figure 11).

CAUTION

• Damage to equipment resulting from failure to follow this instruction will void warranty.

DO NOT run the pump without the water supply connected and turned on.

Figure 9 — Connect Nozzle Extension to Spray Gun

Trigger Lock

Figure 11 — Spray Gun with Trigger Lock Engaged

Section

Operation

Figure 10 - Attaching ProjectPro™ Nozzle to Nozzle Extension

Figure 8 — Pressure Washer Clearance

Exhaust Port

Typical Pressure Washer Shown

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

WARNING

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

WARNING

8. When starting engine, position yourself as recommended in Figure 12 and start engine according to instructions given in engine operator’s manual.Also see operating instructions tag located on the pressure washer.

NOTE:Always keep the throttle lever in the “Fast” position when operating the pressure washer.

How to Stop Your Pressure Washer

1. Let engine idle for two minutes.

2. Turn engine off according to instructions given in engine operator’s manual.

3. ALWAYS point gun in a safe direction and squeeze spray gun trigger to release retained high water pressure.

4. Engage trigger lock on spray gun when not in use.

Figure 12 - Recommended Starting Position

Section 4: Operation

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release pressure and avoid kickback each time, before starting engine.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• After each starting attempt, where engine fails to run,always point gun in safe direction and squeeze spray gun trigger to release high pressure.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

• Keep high pressure hose connected to pump and spray gun while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.

WARNING

How to Use Accessory Tray

The unit is equipped with an accessory tray with places to store your rotating brush,utility brush, turbo nozzle, and ProjectPro™ nozzles.There is also a hook at the front of the accessory tray to hold your high pressure hose.

1. Store your gun and nozzle extension on the hooks attached to the base and handle, as shown in Figure 13.

2. Place rotating brush through hole on accessory tray on right side of unit (Figure 13).

3. Place utilty brush through hole on accessory tray, as shown in Figure 13.

3. Push turbo nozzle up and into clip on accessory tray until it snaps in, as shown in Figure 13.

4. Hang high pressure hose on hook attached to accessory tray on front of tray, as shown in Figure 13.

How to Use ProjectPro™ Nozzle

System

The quick–connect on the nozzle extension allows you to switch between four different ProjectPro™ system nozzles. The ProjectPro™ nozzles vary the pressure and spray pattern as shown (Figure 14).

Follow these instructions to change ProjectPro™ nozzles:

1. Engage trigger lock on spray gun.

2. Pull back collar on quick–connect and pull current ProjectPro™ nozzle off. Store ProjectPro™ nozzles in holder provided on the accessory tray.

3. Select desired ProjectPro™ nozzle:

• For delicate rinse (lower pressure and higher

flow), for gentle cleaning of cars/trucks, boats, RV’s, patio furniture, lawn equipment, etc., select yellow Delicate ProjectPro™ nozzle (Figure 15).

• NEVER exchange ProjectPro™ nozzles without locking the trigger lock on the trigger.

• DO NOT twist ProjectPro™ nozzles while spraying.

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

CAUTION

Figure 13 — Typical Accessory Tray

Section 4: Operation

Figure 15 — Delicate Nozzle

Delicate

40° Yellow

1750 PSI

2.3 GPM

General

15° Orange

2200 PSI

2.2 GPM

Max

0° Red

2550 PSI

2.0 GPM

Black

Use to apply

detergent

Figure 14 — Nozzle Spray Patterns

Low Pressure

High Pressure

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