Troy-Bilt 20207 User Manual

Owner’s Manual / Manual del Propietario
Manual No. 194620GS Revision 2 (05/05/2004)
Pressure Washer / Lavadora de Presión
Model / Modelo 020207
Printed in USA
Questions? Preguntas?
Helpline - 1-888-611-6708 M-F 8-5 CT
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
IMPORTANTE: LEYO LA SEGURIDAD LAS ORDENES Y LAS INSTRUCCIONES DETENIDAMENTE
Troy-Bilt® is a registered trademark of Troy-Bilt, LLC and is used under license to Briggs & Stratton Power Products.
Troy-Bilt® es una marca registrada de Troy-Bilt, LLC y se usa abajo licencia a Briggs & Stratton Power Products.
2
TABLE OF CONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Know Your Pressure Washer. . . . . . . . . . . . . . . . . . . . . . . . 5
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.
This manual contains information for a pressure washer that operates at 2,450 PSI at a flow rate of 2.0 gallons per minute.This high quality residential system features 8” wheels, axial cam pump with stainless steel pistons, automatic cool down system, chemical injection system, adjustable spray nozzle. Includes safety goggles, heavy duty 25’ hose, and more.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
SAFETY RULES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.
Safety Rules
1
Section
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Slippery Surface
Fall
Kickback
Flying Objects
Fluid Injection
3
Section 1: Safety Rules
• Keep water spray away from electric wiring or fatal electric shock may result.
Spray contact with electrical wiring can result in electrocution.
WARNING
• Operate pressure washer ONLY outdoors.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled.
• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
Running engine gives off carbon monoxide, an odorless, colorless, poison gas.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.
Breathing carbon monoxide will cause nausea, fainting or death.
DANGER
• Keep spray nozzle between 8 to 24 inches away from cleaning surface.
• Operate this unit on a stable surface.
• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.
Use of pressure washer can create puddles and slippery surfaces.
High pressure spray could cause you to fall if you are too close to the cleaning surface.
WARNING
• NEVER aim spray gun at people, animals or plants.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS RELIEVE water pressure each time engine is stopped by squeezing trigger on spray gun.
The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
WARNING
WHEN ADDING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing gas cap.
• Fill fuel tank outdoors.
• DO NOT overfill tank.Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN OPERATING EQUIPMENT
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
Fuel and its vapors are extremely flammable an explosive.
Fire or explosion can cause severe burns or death.
WARNING
4
Section 1: Safety Rules
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
Excessively high or low operating speeds increase risk of injury and damage to pressure washer.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect spark plug wire from spark plug and place wire where it cannot contact spark plug.
Unintentional sparking can result in fire or electric shock.
WARNING
• DO NOT point spray gun at glass when in jet spray mode.
• NEVER aim spray gun at plants.
High pressure spray may damage fragile items including glass.
CAUTION
• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
Starter and other rotating parts can entangle hands, hair, clothing, or accessories.
WARNING
• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.
High pressure spray can cause paint chips or other particles to become airborne.
WARNING
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun,nozzles and accessories are correctly attached.
A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.
CAUTION
• If you have questions about intended use, ask dealer or contact Briggs & Stratton Power Products.
• NEVER operate units with broken or missing parts, or without protective housing or covers.
• DO NOT by–pass any safety device on this machine.
• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on high pressure hose. Use handle provided on unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps,or damaged tank or cap. Correct all defects before operating pressure washer.
• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
Improper treatment of pressure washer can damage it and shorten its life.
CAUTION
• DO NOT touch hot surfaces.
• Stay clear of exhaust gases.
• Allow equipment to cool before touching.
Running engines produce heat and hot exhaust gases.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Fire or severe burns can occur.
WARNING
5
KNOW YOUR PRESSURE WASHER
Read this owner’s manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Adjustable Nozzle — Always attached to nozzle extension.Adjustable nozzle allows you to adjust spray pressure and spray pattern.
Air Filter — Dry type filter element limits the amount of dirt and dust that gets in the engine.
Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F.Warm water will discharge from pump onto ground.This system prevents internal pump damage.
Chemical Injection Siphon/Filter — Use to siphon detergent or other pressure washer chemicals into the low pressure stream.
Choke Lever — Prepares a cold engine for starting. High Pressure Hose — Connect one end to water
pump and the other end to spray gun.
High Pressure Outlet — Connection for high pressure hose.
Data Tag (not shown, near rear of base plate) – Provides model and serial number of pressure washer. Please have these readily available if calling for assistance.
Oil Fill/Dipstick — Check and fill with oil here. Pump — Develops high pressure. Recoil Starter — Used for starting the engine manually. Spray Gun — Controls the application of water onto
cleaning surface with trigger device. Includes safety latch. Throttle Control Lever — Sets engine in starting mode
for recoil starter and stops a running engine. Water Inlet — Connection for garden hose.
High Pressure Hose
Adjustable Nozzle
Throttle Control Lever
High Pressure Outlet & Water Inlet
Pump equipped with Automatic Cool Down System
Spray Gun
Oil Fill/Dipstick
Recoil Starter
Choke Lever
Air Filter
Chemical Injection
Siphon/Filter
Features and Controls
2
Section
6
ASSEMBLY
IMPORTANT: Read entire owner’s manual before you
attempt to assemble or operate your new pressure washer.
Remove Pressure Washer from
Carton
• Remove the parts bag, accessories, and insert included with pressure washer.
• Slice two corners at the end of carton from top to bottom so the panel can be folded down flat, then remove all packing material.
• Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
Main Unit
Goggles
Handle
High Pressure Hose
Spray Gun
Nozzle Extension
Oil Bottle
Parts Bag (which includes the following):
Owner’s Manual
Engine Manual
Owner’s Registration Card
Handle Fastening Hardware Kit (which includes):
Carriage Bolts (2)
Plastic Knobs (2)
“L” Hooks (2)
Locknuts (2)
PREPARING PRESSURE
WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-888-611-6708. If calling for assistance, please have the model, revision, and serial number from the model data decal available.
To prepare your pressure washer for operation, you will need to perform these tasks:
1. Fill out and send in registration card.
2. Attach handle to main unit.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
5. Connect high pressure hose to spray gun and pump.
6. Connect water supply to pump.
Attach Handle
1. Place handle assembly onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports (Figure 1).
NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
2. Insert carriage bolts through holes from outside of unit and attach a plastic knob from inside of unit (Figure 2). Tighten by hand.
3. Insert one “L” hook through hole just under billboard on left side of handle (viewing from rear of unit). Hold hook in place with pliers and attach locknut with 7/16” wrench (Figure 3).
4. Insert other “L” hook through hole just above billboard on right side of handle (viewing from rear of unit). Hold hook in place with pliers and attach locknut with 7/16” wrench (Figure 3).
Align Holes
Handle
Handle
Supports
Figure 1 — Attach Handle to Base
Figure 2 — Secure Handle
3
Section
Assembly
• 7/16” Wrench
• Pliers
Required Assembly Tools
7
NOTE: If plastic knobs are provided in place of locknuts,
hold hooks in place and attach plastic knobs from inside of unit.Tighten by hand.
Add Engine Oil and Fuel
• Place pressure washer on a level surface.
• Refer to engine owner’s manual and follow oil and fuel recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.
Connect Hose and Water Supply to
Pump
IMPORTANT: To avoid pump damage, you must assemble
the nozzle extension to the spray gun and attach all hoses before you start the engine.
1. Attach one end of high pressure hose to high pressure outlet on pump (Figure 4).Tighten by hand.
2. Attach other end of hose to base of spray gun (Figure 5).Tighten by hand.
Figure 4 — Connect High Pressure Hose to Water Outlet
Section 3: Assembly
CAUTION
• Refer to engine manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
Connect High
Pressure Hose
Here
Figure 5 — Connect High Pressure Hose to Spray Gun
Hose Hook
Spray Gun Hook
Figure 3 — Attach “L” Hooks to Handle
8
Section 3: Assembly
3. Before connecting garden hose to water inlet, inspect inlet screen (Figure 6). Clean screen if it contains debris, replace it if it is damaged. DO NOT RUN PRESSURE WASHER IF SCREEN IS DAMAGED.
4. Run water through garden hose for 30 seconds to clean out any debris.Turn off water.
IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).
5. Connect garden hose (not to exceed 50 feet in length) to water inlet.Tighten by hand (Figure 6).
6. Turn ON water and squeeze trigger on spray gun to purge the pump system of air and impurities.
Checklist Before Starting Engine
Review the unit’s assembly to confirm you have performed all of the following:
1. Make sure handle is in place and secure.
2. Check that oil has been added to the proper level in the engine crankcase.
3. Add proper fuel to fuel tank.
4. Check for properly tightened hose connections.
5. Check to make sure that there are no kinks, cuts, or damage to the high pressure hose.
6. Provide a proper water supply at an adequate flow.
7. Be sure to read “Safety Rules” and “How To Use Your Pressure Washer” before using the pressure washer.
Inspect inlet screen. DO NOT use if damaged; clean if dirty.
Figure 6 — Connect Garden Hose to Water Inlet
CAUTION
• Damage to equipment resulting from failure to follow this instruction will void warranty.
There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience-type water shut-off valve.
• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.
• Before starting the pressure washer, be sure you are wearing adequate eye protection.
High pressure spray can cause paint chips or other particles to become airborne.
WARNING
9
HOW TO USE PRESSURE
WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at
1-888-611-6708.
To Start Pressure Washer
To start your pressure washer for the first time, follow these instructions step-by-step.This starting information also applies if you have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than
3.0 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.
2. Check that high pressure hose is tightly connected to spray gun and pump. See “Preparing Pressure Washer For Use” for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure washer pump. Turn ON water.
5. Squeeze trigger on gun until you have a steady stream of water.This purges the pump of air and impurities.
6. Attach nozzle extension to spray gun (Figure 7). Tighten by hand.
7. Position nozzle in low pressure mode (slide nozzle forward) and squeeze trigger on spray gun to relieve pressure caused by turning ON water.Water will flow out of gun in a thin stream. Continue to hold trigger until there is a steady stream of water and no air remains in system. Release trigger.
8. Engage safety latch to spray gun trigger (Figure 8).
9. Start engine according to instructions given in engine owner’s manual. Also see operating instructions tag located on the pressure washer.
NOTE:Always keep the throttle lever in the “Fast” position when operating the pressure washer.
Figure 7 — Connect Nozzle Extension to Spray Gun
Figure 8 — Spray Gun with Safety Latch Engaged
Safety Latch
4
Section
Operation
CAUTION
• Damage to equipment resulting from failure to follow this instruction will void warranty.
DO NOT run the pump without the water supply connected and turned on.
CAUTION
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• If engine starts and fails to continue to run or if increased resistance is felt during starting pull attempts, squeeze trigger on spray gun.
Avoid injury from kickback.
10
How to Stop Pressure Washer
• Turn engine off according to instructions given in engine owner’s manual.
Squeeze trigger on spray gun to relieve pressure
in hose.
NOTE:A small amount of water will squirt out when you
release the pressure.
How to Use Adjustable Nozzle
You should now know how to START and STOP your pressure washer.The information in this section will tell you how to adjust the spray pattern and to apply detergent or other cleaning chemicals.
1. Slide nozzle forward when you wish to adjust spray to
low pressure mode (Figure 9). Slide nozzle backward to achieve high pressure.
2. Point nozzle down towards a firm surface and press trigger to test spray pattern (Figure 10).
3. Twisting nozzle adjusts spray pattern from a narrow pattern to a fan pattern (Figure 11).
4. For most effective cleaning, keep spray nozzle from 8 to 24 inches away from cleaning surface.
5. If you get spray nozzle too close, especially using high pressure mode, you may damage surface being cleaned.
6. DO NOT get closer than 6 inches when cleaning tires.
Slide nozzle backward
for high pressure mode.
Slide nozzle forward for
low pressure mode and
detergent application.
Figure 9 - Adjusting Spray Pressure
Twist nozzle
counterclockwise for fan
spray pattern.
Twist nozzle clockwise
for narrow spray
pattern.
Figure 11 - Adjusting Spray Pattern
Figure 10 — Test the Spray Pattern
Section 4: Operation
• NEVER adjust spray pattern when spraying.
• NEVER put hands in front of nozzle to adjust spray pattern.
A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.
CAUTION
11
Applying Detergent with the
Adjustable Nozzle
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could damage
the pump.
To apply detergent, follow these steps:
1. Review use of adjustable nozzles.
2. Prepare detergent solution as required by job.
3. Place filter end of chemical injection hose into detergent container.
4. Slide adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle in high pressure position.
5. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Start engine.
6. Apply detergent to a dry surface, starting at lower portion of area to be washed and work upward, using long, even, overlapping strokes.
7. Allow detergent to "soak in" for 3-5 minutes before washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow detergent to dry on (prevents streaking).
IMPORTANT: You must flush the chemical injection system after each use by placing the filter into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.
Pressure Washer Rinsing
For Rinsing:
1. Slide nozzle backward to high pressure, press trigger and wait for detergent to clear.
NOTE:You can also stop detergent from flowing by simply removing chemical injection hose from bottle.
2. Keep spray gun a safe distance from area you plan to spray.
3. Apply a high pressure spray to a small area, then check the surface for damage. If no damage is found, it is okay to continue cleaning.
4. Start at top of area to be rinsed, working down with same overlapping strokes as you used for washing and applying detergent.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F.The system engages to cool the pump by
discharging the warm water onto the ground.
Section 4: Operation
CAUTION
• Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
You must attach all hoses before you start the engine.
CAUTION
• When inserting the filter into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
Keep the chemical injection tube from coming in contact with the hot muffler.
• Keep spray nozzle between 8 to 24 inches away from cleaning surface.
• Operate this unit on a stable surface.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.
High pressure spray could cause you to fall if you are too close to the cleaning surface.
WARNING
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