Troy-Bilt 2, 700 PSI, Pressure Washer Operator's Manual

Manual No. 310795GS Revision A
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
MILWAUKEE, WISCONSIN, U.S.A.
Pressure Washer
Operator’s Manual
This pressure washer is rated in accordance to the Pressure Washer Manufacturers Association
(PWMA) standard PW101 (Testing and Rating Performance of Pressure Washers).
Reproduction
2 www.troybilt.com
Thank you for purchasing this quality-built Troy-Bilt pressure washer. We are pleased that you’ve placed your confidence in
the Troy-Bilt brand. When operated and maintained according to the instructions in this manual, your Troy-Bilt pressure washer will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with pressure washers and how to avoid them. Because Troy-Bilt does not necessarily know all the applications this pressure washer could be used for, it is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
Save these original instructions for future reference.
This pressure washer requires final assembly before use. Refer to the Assembly section of this manual for instructions on
final assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your pressure washer. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Troy-Bilt Customer Service by phone at (888) 611-6708, or on the Internet at www.troybilt.com.
Pressure Washer
Model Number Revision Serial Number
Engine
Model Number Type Number Code Number
Date Purchased
Copyright © 2010. Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved. TROY-BILT is a registered trademark of MTD. Used under license.
Reproduction
3
Table of Contents
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpack Pressure Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Attach Handle and Accessory Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connect Hose and Water Supply to Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Washer Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Start Your Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Stop Your Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
How to Use Accessory Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to Use Spray Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Applying Detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Washer Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Automatic Cool Down System (Thermal Relief). . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure Washer Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
After Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Winter Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Emissions Control System Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pressure Washer Owner Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Reproduction
Operator Safety
Equipment Description
Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations, and any hazards involved.
This pressure washer operates at a maximum of 2,700 PSI (186.1 BARS) and a flow rate of up to 2.3 gallons per minute (8.7 liters per minute). This high quality residential system features 10” (25.4 cm) wheels, axial cam pump with stainless steel pistons, automatic cool down system, cleaning tank system, quick connect spray tips, heavy duty 25’ (7.6 m) hose, and more.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter, or otherwise improve the product and this document at any time without prior notice.
The Emission Control System for this pressure washer is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.
Important Safety Information
Safety Symbols and Meanings
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury. NOTICE address practices not related to personal injury.
4 www.troybilt.com
WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING This product contains lead and lead
compounds, known to the State of California to cause birth defects or other reproductive harm. Wash your
hands after handling this product.
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Slippery Surface
Fall
Kickback
Flying Objects
Fluid Injection
Operator’s Manual
Chemical Burn
Reproduction
5
WARNING Running engine gives off carbon
monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause headache,
fatigue, dizziness, vomiting, confusion, seizures, nausea, fainting or death. Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting, or poisoning.
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT start or run engine indoors or in an enclosed area, even if windows and doors are open.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled.
• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
WARNING Risk of electrocution.
Contact with power source can cause electric shock or burn.
• NEVER spray near power source.
WARNING Use of pressure washer can create
puddles and slippery surfaces. Kickback from spray gun can cause you to fall.
• Operate pressure washer from a stable surface.
• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding, or any other similar location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING Starter cord kickback (rapid retraction) can
result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises, or sprains
could result.
• NEVER pull starter cord without first relieving spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING Contact with muffler area can result in
serious burns. Exhaust heat/gases can ignite combustibles, structures or damage
fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of pressure washer including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING Fuel and its vapors are extremely
flammable and explosive. Fire or explosion can cause severe burns or death.
WHEN ADDING OR DRAINING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
• Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
WARNING Chemical Burn Hazard.
Chemicals could cause bodily injury, property damage or death.
• DO NOT use caustic liquid with pressure washer.
• Use ONLY pressure washer safe detergents/soaps. Follow all manufacturers instructions.
Reproduction
NOTICE High pressure spray may damage fragile items including glass.
• DO NOT point spray gun at glass when using red (0°) spray tip.
• NEVER aim spray gun at plants.
NOTICE Improper treatment of pressure washer can damage it and shorten its life.
• If you have questions about intended use, ask dealer or contact qualified service center.
• NEVER operate units with broken or missing parts, or without protective housing or covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify pressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.
• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
6 www.troybilt.com
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious
injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
WARNING Unintentional sparking can result in fire or
electric shock.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING Starter and other rotating parts can
entangle hands, hair, clothing, or accessories.
• NEVER operate pressure washer without protective housing or covers.
• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
WARNING Risk of eye injury.
Spray can splash back or propel objects.
• Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
• NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
Reproduction
Assembly
Read entire operator’s manual before you attempt to assemble or operate your new pressure washer.
Your pressure washer requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your pressure washer, please call the pressure washer helpline at (888) 611-6708. If calling for assistance, please have the model, revision, and serial number from the identification label available.
Unpack Pressure Washer
1. Remove the parts bag, accessories, and inserts included with pressure washer.
2. Open carton completely by cutting each corner from top to bottom.
3. Ensure you have all included items prior to assembly.
Items in the carton include:
• Main Unit with Cleaning Tank
• Handle
• High Pressure Hose
• Spray Gun
• Nozzle Extension with Quick Connect Fitting
• Plastic Accessory Tray
• Soft Grip Assembly
• Oil Bottle
• Parts Bag (which includes the following):
Operator’s Manual
Owner’s Registration Card
Bag containing 4 Multi–Colored Spray Tips
Handle Fastening Hardware Kit (which includes):
• Handle Bolts (2)
• Plastic Knobs (2)
• Tree Clips (4)
To prepare your pressure washer for operation, you will need to perform these tasks:
1. Fill out and send in registration card.
2. Attach handle and accessory tray to main unit.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
5. Connect high pressure hose to spray gun and pump.
6. Connect water supply to pump.
7. Attach nozzle extension to spray gun.
8. Select/attach quick connect spray tip to nozzle extension.
Attach Handle and Accessory Tray
1. Place handle (A) onto handle supports connected to
main unit. Make sure holes in handle align with holes on handle supports.
2. Insert handle carriage bolts (B) through holes from inside of unit and attach a plastic knob (C) from outside of unit. Tighten by hand. By loosening both knobs to the middle section of the attachment bolt, the upper handle can fold forward to store flat atop the cold engine.
NOTICE DO NOT fold the handle down while the engine is hot.
3. Place nubs (D) in bottom half of soft grip assembly (E) into holes (F) on underside of handle at the top. Line up tabs with slots on soft grip assembly and snap together.
4. Place accessory tray (G) over holes (H) on handle (viewing from front of unit). Push tree clips (J) into holes until they sit flat against accessory tray.
5. Insert multi–colored spray tips and other supplied accessories in spaces provided in accessory tray. See How to Use Accessory Tray.
7
J
G
H
C
B
A
E
D
F
Reproduction
8 www.troybilt.com
Add Engine Oil
1. Place pressure washer on a flat, level surface.
2. Clean area around oil fill and remove yellow oil fill cap/dipstick.
3. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening.
NOTICE Improper treatment of pressure washer can damage it and shorten its life.
• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This may result in an engine failure.
4. Replace oil fill cap/dipstick and fully tighten.
Add Fuel
Fuel must meet these requirements:
• Clean, fresh, unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). High altitude use, see High Alltitude.
• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
NOTICE Avoid pressure washer damage. Failure to follow Operator’s Manual for fuel recommendations voids warranty.
• DO NOT use unapproved gasoline such as E85.
• DO NOT mix oil in gasoline.
• DO NOT modify engine to run on alternate fuels.
To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap, remove cap.
2. Slowly add regular unleaded fuel (A) to fuel tank (B). Be
careful not to overfill. To allow for fuel expansion, do not fill above the bottom of the fuel tank neck.
3. Install fuel cap and let any spilled fuel evaporate before starting engine.
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See an Authorized Briggs & Stratton dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.
Fresh Start® Fuel Cap
The Fresh Start® fuel cap (C) is designed to hold a cartridge (D) which contains fuel preserver. Adding fuel preserver helps keep fuel fresh and carburetors clean for easier starting all season long. The Fresh Start® fuel cap, if equipped with a cartridge, automatically drips concentrated fuel preserver into your fuel tank so you don’t have to add it yourself.
NOTICE Fresh Start® fuel preserver cartridge is available as an optional accessory. It is not included with the pressure washer. Contact the original equipment manufacturer, retailer, or dealer to obtain a cartridge designed for the Fresh Start® fuel cap installed on this engine.
Read and follow all instructions and warnings given in the Fresh Start® fuel preserver cartridge package.
WARNING Fuel and its vapors are extremely
flammable and explosive. Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
C
D
B
A
Reproduction
9
Connect Hose and Water Supply to Pump
NOTICE DO NOT run the pump without the water supply connected and turned on.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
NOTICE Remove and discard the shipping caps from the pump’s high pressure outlet and water inlet before attaching hoses.
1. Uncoil high pressure hose and attach one end of hose
to base of spray gun. Tighten by hand.
2. Attach other end of high pressure hose to high
pressure outlet on pump. Tighten by hand.
3. Before connecting garden hose to water inlet, inspect
inlet screen (A). Clean screen if it contains debris or have it replaced if damaged. DO NOT run pressure washer if inlet screen is damaged.
4. Run water through your garden hose for 30 seconds to clean out any debris.
NOTICE DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F (38°C)).
NOTICE Using a One Way Valve (vacuum breaker or check valve) at pump inlet can cause pump or inlet connector damage.
• There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any device, such as a vacuum breaker or check valve.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
5. Connect the garden hose (not to exceed 50 feet (15 m)
in length) to the water inlet. Tighten by hand.
6. Turn ON the water, press red button (B) on the gun and
squeeze the trigger to purge the pump system of air and impurities.
Checklist Before Starting Engine
Review the unit’s assembly to ensure you have performed all of the following.
1. Be sure to read the Operator Safety section and How to
Use Your Pressure Washer in Operation section before using pressure washer.
2. Make sure handle is in place and secure.
3. Check that oil has been added to proper level in the
engine crankcase.
4. Add proper fuel to fuel tank.
5. Check for properly tightened hose connections.
6. Check to make sure there are no kinks, cuts, or damage
to high pressure hose.
7. Provide a proper water supply at an adequate flow.
B
WARNING Risk of eye injury.
Spray can splash back or propel objects.
• Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
• NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
A
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• Always be certain spray gun, nozzles and accessories are correctly attached.
Reproduction
10 www.troybilt.com
Features and Controls
Read this Operator’s Manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
A - Spray Gun — Controls the application of water onto
cleaning surface with trigger device. Includes trigger lock.
B - Recoil Starter — Used for starting the engine manually. C - Oil Fill/Dipstick — Check and fill with oil here. D - Nozzle Extension with Quick Connect — Allows you to
switch between four different spray tips.
E - Engine Identification — Provides model, type and code
of engine. Please have these readily available if calling for assistance.
F - Cleaning Tank — Use to hold up to one gallon (3.8 l) of
pressure washer detergent.
G - High Pressure Outlet — Connection for high pressure
hose.
H - Identification Label (under foot) — Provides model and
serial number of pressure washer. Please have these readily available if calling for assistance.
J - Water Inlet — Connection for garden hose. K - Pump — Develops high pressure.
L - Automatic Cool Down System — Cycles water through
pump when water reaches 125°-155°F (51°C-68°C). Warm water will discharge from pump onto ground. This system prevents internal pump damage.
M - Engine Rocker Switch — Push this switch to on
position (I or ON) before using recoil starter. Push switch to off position (O or OFF) for shutting off engine.
N - Air Filter — Protects engine by filtering dust and debris
out of intake air.
P - Fuel Tank — Fill tank with regular unleaded fuel. Always
leave room for fuel expansion.
R - High Pressure Hose — Connect one end to water pump
and the other end to spray gun.
S - Accessory Tray — Provides convenient storage for
standard and optional accessories, such as brushes, turbo wands, etc.
T - Spray Tips — Detergent, 0°, 15° and 40°: for various
high pressure cleaning applications.
Items Not Shown: Warning/Operating Instructions Tag — Identifies hazards
and proper procedure to start/stop pressure washer.
E
F
A
J
C
D
S
B
P
R
N
T
G
M
L
,
K
H
Reproduction
11
Operation
If you have any problems operating your pressure washer, please call the pressure washer helpline at (888) 611-6708.
Pressure Washer Location
Clearances and Air Movement
Place pressure washer outdoors in an area that will not accumulate deadly exhaust gas. DO NOT place pressure washer where exhaust gas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning pressure washer.
How to Start Your Pressure Washer
To start your pressure washer for the first time, follow these instructions step-by-step. This starting information also applies if you have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than
3.3 gallons per minute (12.5 liters per minute) and no less than 20 PSI (1.38 BARS) at pressure washer end of garden hose. DO NOT siphon supply water.
2. Check that high pressure hose is tightly connected to spray gun and pump. See Assembly section.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure washer pump.
NOTICE DO NOT run the pump without the water supply connected and turned on.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
5. Turn ON water, point spray gun in a safe direction,
press red button and squeeze trigger to purge pump system of air and impurities.
6. Attach nozzle extension to spray gun. Tighten by hand.
7. Choose spray tip you want to use, pull back on collar of
nozzle extension, insert spray tip and release collar. Tug on spray tip to make sure it is securely in place. See How to Use Spray Tips.
8. Push engine rocker switch (B) to on position (I or ON).
A
WARNING Running engine gives off carbon
monoxide, an odorless, colorless, poisonous gas. Breathing carbon monoxide can cause headache, fatigue, dizziness, vomiting, confusion, seizures,
nausea, fainting or death.
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT start or run engine indoors or in an enclosed area, even if windows and doors are open.
WARNING Exhaust heat/gases can ignite
combustibles, structures or damage fuel tank causing a fire.
• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
B
Reproduction
12 www.troybilt.com
NOTICE Before starting the pressure washer, be sure you are wearing safety goggles as described below.
NOTICE This unit is equipped with a ReadyStart® engine. A ReadyStart® engine means there is no priming or choking required.
9. When starting engine, position yourself as recommended and grasp starter grip handle and pull slowly until you feel some resistance. Then pull rapidly to start engine.
10. Return starter grip handle slowly. DO NOT let rope “snap back” against starter.
How to Stop Your Pressure Washer
1. Release spray gun trigger and let engine idle for two minutes.
2. Push engine rocker switch to off position (O or OFF).
3. ALWAYS point gun in a safe direction and press red button and squeeze spray gun trigger to release retained high water pressure.
WARNING Starter cord kickback (rapid retraction) can
result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises, or sprains
could result.
• NEVER pull starter cord without first relieving spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING Contact with muffler area can result in
serious burns. Exhaust heat/gases can ignite combustibles, structures or damage
fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of pressure washer including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious
injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• DO NOT allow CHILDREN to operate pressure washer.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious
injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
WARNING Risk of eye injury.
Spray can splash back or propel objects.
• Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
• NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
Reproduction
13
NOTICE Spray gun traps high water pressure, even when engine is stopped and water is disconnected.
How to Use Accessory Tray
The unit is equipped with an accessory tray with places to store your spray gun, nozzle extension, high pressure hose and quick connect spray tips.
1. Place spray gun through notches on left side of accessory tray as shown.
2. Place nozzle extension in hole on left side of accessory tray as shown.
3. Insert multi–colored spray tips in spaces provided in accessory tray.
4. Hang high pressure hose on hook attached to the right side of the accessory tray as shown.
How to Use Spray Tips
The quick–connect on the nozzle extension allows you to switch between four different quick connect spray tips. Spray tips can be changed while pressure washer is running once spray gun trigger lock is engaged. The spray tips vary the spray pattern as shown.
Follow these instructions to change spray tips:
1. Pull back collar on quick–connect and pull current spray tip off. Store spray tips in holder provided on the accessory tray.
2. Select desired spray tip:
For delicate rinse, for gentle cleaning of cars/trucks, boats, RV’s, patio furniture, lawn equipment, etc., select white 40° spray tip.
For general rinsing, ideal for most all purpose cleaning such as home siding, brick patios, wood decks, driveways and sidewalks, garage floors, etc., select yellow 15° spray tip.
For maximum rinsing, for stubborn or hard to reach surface such as second story surfaces, paint removal, oil stains, rust removal or other stubborn substances (tar, gum, grease, wax, etc.), select red 0° spray tip.
To apply detergent, applies project specific cleaners to help break down stubborn dirt and grime on a variety of surfaces, select black detergent spray tip.
3. Pull back on collar, insert new spray tip and release collar. Tug on spray tip to make sure it is securely in place.
Usage Tips
• For most effective cleaning, keep spray tip from 8 to 24 inches (20 to 61 cm) away from cleaning surface.
• If you get spray tip too close, especially using a high pressure spray tip, you may damage surface being cleaned.
• DO NOT get closer than 6 inches (15 cm) when cleaning tires.
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER exchange spray tips without the trigger locked on the spray gun.
• DO NOT twist spray tips while spraying.
40° White
15° Yellow
0° Red
Low Pressure
Magenta
Use to apply
detergent
High Pressure
Reproduction
14 www.troybilt.com
Applying Detergent
To apply detergent, follow these steps:
1. Review use of spray tips and brushes.
2. Prepare detergent solution as required by job.
3. Pour detergent into cleaning tank.
NOTICE The cleaning tank holds one gallon.
4. Make sure black detergent spray tip is installed.
NOTICE Detergent cannot be applied with the high pressure spray tips (White, Yellow or Red).
5. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Turn on water.
NOTICE You must attach all hoses before you start the engine.
• Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
6. Start engine following instructions How to Start Your
Pressure Washer.
7. Rotate detergent shut-off valve on cleaning tank to “On”
position.
8. Apply detergent to a dry surface, starting at lower
portion of area to be washed and work upward, using long, even, overlapping strokes.
9. Allow detergent to "soak in" for 3-5 minutes before
washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow detergent to dry on (prevents streaking).
Pressure Washer Rinsing
For Rinsing:
1. Turn detergent shut-off valve to “Off” position.
2. Remove black detergent spray tip from nozzle extension.
3. Select and install desired high pressure spray tip following instructions How to Use Spray Tips.
4. Keep the spray gun a safe distance from the area you plan to spray.
5. Apply a high pressure spray to a small area, then check the surface for damage. If no damage is found, it is okay to continue cleaning.
6. Start at the top of the area to be rinsed, working down with same overlapping strokes as you used for washing and applying detergent.
Automatic Cool Down System (Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F (51°C). The system engages to cool the pump by
discharging the warm water onto the ground.
WARNING Kickback from spray gun can cause you to
fall.
• Operate pressure washer from a stable surface.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding, or any other similar location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING Chemical Burn Hazard.
Chemicals could cause bodily injury, property damage or death.
• DO NOT use caustic liquid with pressure washer.
• Use ONLY pressure washer safe detergents/soaps. Follow all manufacturers instructions.
On” Position
Reproduction
15
Maintenance
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
1
Clean if clogged. Replace if perforated or torn.
2
Service more often under dirty or dusty conditions.
General Recommendations
Regular maintenance will improve the performance and extend the life of the pressure washer. See any qualified dealer for service.
The pressure washer’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the pressure washer as instructed in this manual, including proper storage as detailed in Winter Storage and Long Term Storage.
NOTICE Should you have questions about replacing components on your pressure washer, please call (888) 611-6708 for assistance.
Some adjustments will need to be made periodically to properly maintain your pressure washer.
All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart above.
NOTICE Once a year you should clean or replace the spark plug, clean or replace the air filter, and check the spray gun and nozzle extension assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
Pump Oil
DO NOT attempt any oil maintenance on this pump. The pump is pre-lubricated and sealed from the factory, requiring no additional maintenance for the life of the pump.
Emissions Control Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any non-road engine repair establishment or individual.
However, to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
Before Each Use
1. Check engine oil level.
2. Clean debris.
3. Check water inlet screen for damage.
4. Check high pressure hose for leaks.
5. Check detergent siphoning tube/tank for damage.
6. Check spray gun and nozzle extension assembly for leaks.
7. Rinse out garden hose to flush out debris.
Pressure Washer Maintenance
Clean Debris
Daily or before use, clean accumulated debris from pressure washer. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris. Inspect cooling air slots and openings on the pressure washer. These openings must be kept clean and unobstructed.
Pressure washer parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE Improper treatment of pressure washer can damage it and shorten its life.
• DO NOT insert any objects through cooling slots.
• Use a soft bristle brush to loosen caked on dirt, oil, etc.
• Use a vacuum cleaner to pick up loose dirt and debris.
Check and Clean Inlet Screen
Examine the screen on the pump’s water inlet. Clean it if the screen is clogged or replace it if screen is damaged.
First 5 Hours
• Change engine oil
Every 8 Hours or Daily
• Check/clean water inlet screen
1
• Check high pressure hose
• Check detergent siphoning hose/tank
• Check spray gun and assembly for leaks
• Clean debris
• Check engine oil level
Every 50 Hours or Yearly
• Clean engine air cleaner
2
• Change engine oil
2
• Inspect muffler and spark arrester
Every 200 Hours or Yearly
• Replace engine air cleaner
2
Yearly
• Replace spark plug
• Clean cooling system
2
Reproduction
16 www.troybilt.com
Check High Pressure Hose
The high pressure hose can develop leaks from wear, kinking, or abuse. Inspect the hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace the hose immediately.
Check Detergent Siphoning Tube
Examine the detergent tank and detergent siphoning tube and clean if clogged. The tube should fit tightly on the barbed fitting of the pump and detergent shut-off valve. Examine the tube for leaks or tears. Replace the tank or tube if either is damaged.
Check Spray Gun
Examine the hose connection to the spray gun and make sure it is secure. Test the trigger by pressing the red button and making sure the trigger “springs back” into place when you release it. You should not be able to press the trigger without pressing the red button. Replace spray gun immediately if it fails any of these tests.
Nozzle Maintenance
A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure. The principal cause of excessive pump pressure is a spray tip clogged or restricted with foreign materials, such as dirt, etc. To correct the problem, immediately clean the spray tip following these instructions:
1. Shut off engine and turn off water supply.
2. ALWAYS point spray gun in a safe direction, press red button and squeeze spray gun trigger to release retained high water pressure.
3. Remove spray tip from end of nozzle extension.
4. Use a small paper clip to free any foreign material
clogging or restricting spray tip (A).
5. Remove nozzle extension from spray gun.
6. Using a garden hose, remove additional debris by back flushing water through nozzle extension. Back flush between 30 to 60 seconds.
7. Reinstall spray tip into nozzle extension.
8. Reconnect nozzle extension to spray gun.
9. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Turn on water.
10. Start engine following instructions How to Start Your Pressure Washer.
11. Test pressure washer by operating with each quick connect spray tip.
O-Ring Maintenance
Purchase an O-Ring/Maintenance Kit, model 6048 by contacting the nearest authorized service center. It is not included with the pressure washer. This kit includes replacement o-rings, rubber washer and water inlet filter. Refer to the instruction sheet provided in the kit to service your unit’s o-rings.
A
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER repair high pressure hose. Replace it.
• Replacement hose rating MUST exceed maximum pressure rating of unit.
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious
injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
Reproduction
Loading...
+ 36 hidden pages