Troy-Bilt 1900634A User Manual

Page 1
Parts Catalog
TUFFY® Tiller
GARDEN WAY !NC.
Page 2

TABLE OF CONTENTS

TILLER ASSEMBLIES BY GROUPS
How to Find Your Tiller’s Serial Number .......
How To Use This Catalog
HANDLEBARS, FORWARD CLUTCH BAIL, AND
HANDLEBAR MOUNTING HARDWARE
TINE HOOD, DEPTH REGULATOR,
AND DRAG BAR
ENGINE, ENGINE BRACKETS, AND FORWARD
CLUTCH MECHANISM TINES AND WHEELS ... TRANSMISSION ASSEMBLIES
Transmission Housing, Covers, Seals, Gaskets,
and Plug .............................................................................
Drive Shaft Assembly
Wheel Shaft and Tiller Shaft Assemblies...............................................
ACCESSORIES
............................................................................... page 4
............................................................. page 6
........................................................................ page 8
..................................................... page 12
.......................................................................................... page 16
...................
................................................. page 1
.................................................................... pages 10 through 17
...................... pages 2 through 18
...................................
....................
................................

HOW TO FIND YOUR TILLER’S SERIAL NUMBER

If you should ever need replacement parts for your Tuffy® tiller, we will need to know its serial number. Please refer to the photo to the right to see where the serial number is located.
If you call us for parts, please have the
serial number close by. If you write to us, please include the serial number in your letter.
For future reference, please record your
tiller’s serial number and date of delivery in the spaces provided below.
If you should need assistance in deter
mining which parts you need, please feel
free to call us. Our phone numbers are
listed on Page 1 and on the back cover of
this Catalog.
....
inside front cover
page 2
_____
page 10
page 14
TUFFY® Model
Its serial number is;
The date of delivery was:
Location of the Serial Number
on the TUFFY® Tiller.
Page 3
TROY-BILT® Roto Tiller/Power Composter — TUFFY™ MODEL Page 1

HELPFUL INFORMATION

FOR USERS OF THIS PARTS CATALOG

This Parts Catalog covers only the TUFFY™ Model TROY-BILT® Roto Tiller-Power Com poster which is built by TROY-BILT Manufac
turing Company here in Troy, New York.
If you should ever need any replacement parts or accessories for your tiller, you can order them from us either by telephone or by a letter. Our addresses and Toll-Free phone numbers are listed below and on the back cover of this Catalog for your convenience.

HOW TO USE

To find the part you need, first refer to the Table of Contents on the inside front cover. Locate the tiller assembly into which the part
you need would fit. Turn to that page in this
Catalog. Look at the illustration and find the
part. Note the index number of that part and then find the listing for that part number in the parts list on the opposite page.
When you order a part, use the PART NUM
BER in the second column of the parts list.
Be assured that we will pay careful attention
to every parts order we receive from you. This
Parts Catalog is a part of our policy of “Trying to be of genuine service to our customers”. We are sure that it will be of help to you.
If you have any questions about which part you might need, please call us. One of our friendly, helpful tiller experts will gladly assist you with the problem.

THIS CATALOG

The third column of the parts list generally uses a single word to describe the part and then gives additional information about the part.
The fourth column of the parts list tells you how many of that particular part is used in the
assembly.
Please remember that many of the common hardware items used on your tiller can be purchased locally at a hardware store as well as
being available from Garden Way.

PLEASE NOTE

Some replacement parts that you receive
may vary slightly in shape, color, or texture
from the original parts. This is because certain
parts are supplied to us by more than one manufacturer.
Please be assured, however, that all parts
must conform to our rigid quality specifica tions, and any slight variations will not affect the fit or performance of these parts on your tiller.

IMPORTANT!

EXPLANATION OF “RIGHT-HAND” & “LEFT-HAND”

Left and right sides of your tiller are deter mined by standing in the operating position, behind the tiller, and facing the direction of forward travel.
TROY-BILT MANUFACTURING COMPANY
102nd Street and 9th Avenue, Troy, N.Y. 12180
From all states call Toll-Free:
1-800-833-6990 — Technical Service
1-800-648-6776 — Parts Sales
Monday through Friday 8 A.M. to 7 P.M.
Sat. 9 A.M. to 4 P.M.
GARDEN WAY BRANCH CANADA
1515 Matheson Blvd. E., Unit B11
Mississauga, Ontario L4W 2P5
Call Toll-Free: 1-800-225-3585
Monday through Friday from 8 A.M. to 5 P.M.
Page 4
Page 2
TROY-BILT® Roto Tiller-Power Composter — TUFFY^" Model
HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR
MOUNTING HARDWARE
15
Page 5
TROY-BILT® Roto Tiller-Power Composter—TUFFY^" MODEL

HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR

MOUNTING HARDWARE

Page 3
Index
No.
1
2 55103 DECAL—Forward Clutch Bail ..............................................
3 9854 4 9702 BOLT—Hex Head, V4-20 x IVT’ 5 55044 BRACKET, CABLE 6 7
8 55047 SPRING—Forward Clutch.....................................................
9
10 9801 NUT—Hex Head, 5/16-18 ................................................. .... 6
11 9811 12 13 14
15 9904 WASHER—Flat, % ................................................................ .... 2
16 9703 BOLT—Hex Head, 5/16-18 x %" 17 18
19 55082 HANDLEBAR, LOWER........................................................... .... 1
20 9386 21
22 23 24 55097
Part
No.
55104
55046 9855
9912 LOCKWASHER—5/16"
55048 9709
9837 LOCKNUT—Hex, %-16........................................................ .... 2
55081 9808
9856 CLEVIS PIN 9552
1901273010
HANDLEBAR, UPPER—(incl. Decal 55103)
BOLT—Curved Head, 5/16-18 x 1V2" .........................
...............................................................
BAIL—Forward Clutch ........................................................
SCREW—10-24x2" ............................................................. .... 1
NUT—Hex Head, Lock, V4-20 CABLE ASSEMBLY—Forward Clutch
BOLT—Hex Head, %-16 x %" .............................................. .... 2
SUPPORT, HANDLEBAR .......................................................
LOCKNUT—Hex, 5/16-18
KLIPRING ...........................................................................
.......................................................................
SCREW—V4"-20 X V2" Self-Tapping Hex Head
GRAPHICS PANEL ..............................................................
DECAL—Troy-Bilt Tuffy (model name & logo)
Description
...........................
.
..........................................
.......................................................
.......
...................................
....................................
........................................
.................................................
....................
_____________
.... 1
.... 1
.... 6
.... 1
.... 1
.... 1
.... 1
.... 6
.... 1
.... 1
.... 2
.... 2
.... 2
.... 1
.... 1
.... 4
.... 1
.... 1
No.
Req’d
Page 6
Page 4
TROY-BILT® Roto Tiller-Power Composter-TUFFY™ MODEL

TINE HOOD, DEPTH REGULATOR, AND DRAG BAR

Page 7
TROY-BILT® Roto Tiller-Power Composter—TUFFY^" MODEL

TINE HOOD, DEPTH REGULATOR, AND DRAG BAR

Page 5
Index
No. No. Description
1
2 Index No. 2 is not used......................
3 55101 DECAL—Hood (contains operating and safety
4 5 55076 TINE HOOD —(includes tine flap and decal 55101) ... 6 9550 7 8 8A
9 9384 SPRING—Depth Regulator 10 11 9734 12 13 14 55072-1 15 9912 LOCKWASHER, 5/16" 16 90045 17 9801 18
19 55088 BUSHING—Drag Bar ..................................................................
20
Part
9552
9848 NUT—Flange Lock, 5/16-18 ..................................................... 2
55074 9308 SPIROL PIN
9534 SPACER .....................................................................................
9811 LOCKNUT—Hex, 74-20 55072-2
9574 BOLT—Hex Head, 5/16-18 X 174" ............................................
55073
BOLT—Flanged Head, Self-Tapping, V4-20 x V2"
.......................................
instructions)
Index No. 4 is not used
BOLT—Hex Head, 5/16-18 x Va" ..............................................
DEPTH REGULATOR LEVER
BOLT—Hex Head, V4-20 XI"
BRACKET—Hood, Right Hand ....................................................
BRACKET—Hood, Left Hand....................................................... 1
BOLT—Flanged Head, 5/16-18 x 1" ..........................................
NUT—Hex, 5/16-18 .................................................................
DRAG BAR
.........................................................................
.............................................................
........................................................
...............................................................................
..........................................................
......................................................
.............................................................
................................................................
................................................................................
.......................
No.
Req’d
2
1
1 2
1 2 1 1 1 1 1
2 2
2 2 2 1
Page 8
Page 6
TROY-BILT® Roto Tiller-Power Composter—TUFFY™ MODEL

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

Page 9
TROY-BILT® Roto Tiller-Power Com poster—TUFFY^ MODEL

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

Page 7
Index
No.
1
2 3 4 5 6 7 8 9
10
11
12
12A 9301 13 14 15 16 17 18 19 20
21
22 23 24 25 26 27
28
29
30
31
32 33
34
35
Part
No.
1901261
55079 9912 9563 55053
55086 9552 BOLT—Flanged Head, Self-Tapping, V4-20 x V2" 9801
50027
55077-2
1138-2
55036
55035
9925
9549 55077-1 9758 BOLT—Hex Head, 5/16-18 x r/2"
55080
55039
9558 9090
55078 9807
9902
9386
55037
55034 SPRING, RETURN
55033
9655
9944
55031
55084
1900766
90038
9856
ENGINE—Tecumseh, recoil start, electronic
solid state ignition, 3 Horsepower: (Call
Customer Service before placing order)
BRACKET, BELT COVER.................................................................
LOCKWASHER—5/16....................................................................
BOLT—Hex Head, 5/16-24 x Va” DECAL—Warning, Hot Surfaces
BELT COVER—(includes decal 55053)...........................................
NUT—Hex, 5/16-18 ...................................................................
SUPPORT WASHER BRACKET, ENGINE, RIGHT
SHIM............................................................................................ . A/R
SPACER ....................................................................................... . 1
KEY—3/16" X 1" .........................................................................
PULLEY, ENGINE DRIVEN...............................................................
WASHER, BELLEVILLE
BOLT—Hex Head, %-24 x 1".........................................................
BRACKET, ENGINE, LEFT
BELT PULLEY GUARD
BELT GUIDE.................................................................................
BOLT—Hex Head, %-16 x 1V2"
IDLER PULLEY..............................................................................
IDLER LEVER.................................................................................
LOCKNUT—%-16
WASHER, FLAT..............................................................................
KLIPRING......................................................................................
V-BELT........................................................................................
BUSHING—Idler Lever BOLT—Hex Head, 5/16-24 x Grade 5
WASHER—Belleville, Transmission Pulley
PULLEY—Transmission.................................................................
BRACKET—Cable Mount...............................................................
DECAL—Stabilization
BOLT—5/16-18 X Ys", Engine Bracket to Transmission .
CLEVIS PIN—Control Cable........................................................... . 1
............
....................................................................
...................................................................
........................................................................
.........................................................................
...................................................................
Description
..................................
.................................................
....................................................
..........................................................
..............
...............................................................
..................................................................
.............................................
.................................................
....................................................
..........................................
.....................................
........................
No.
Req’d
. 1
. 1 . 8 . 2 . 1
. 1 . 7 . 4 . 1
. 1
. 2
. 1
. 1
. 1
. 1
. 5
. 1
. 1
. 1
. 1
. 1
. 1
. 2
. 1
. 1
. 1
. 1
. 2
. 1
. 1
. 1
. 4
Page 10
Page 8
TROY-BILT® Roto Tiller-Power Composter—TUFFY^" MODEL

BOLO TINES, WHEELS

-WHEEL SHAFT
FRONT/
FORWARD
RIGHT SIDE
Page 11
TROY-BILT® Roto Tiller-Power Composter—TUFFY™ MODEL

BOLO TINES, WHEELS

Page 9
Index
No.
1
2
3 4
Part
No.
9711 BOLT—Hex Head, %-16 x 1”, Grade 5, Tine Mounting .. 16 50049-01 BOLO TINE—Single, RIGHT HAND tine used on
left side of tiller. Includes mounting hardware: two #9711 bolts (Index No. 1), two #9913 lockwashers and two 9802 hex nuts
(these last two items replace Index No. 3).................................. 8
9807 LOCKNUT—Hex, %-16..................................................................... 18
9555 BOLT—Hex Head, %-16 x 1%" (tine holder
to tiller shaft)............................................................................
50049-02 BOLO TINE—Single, LEFT HAND tine used on right
side of tiller. Includes mounting hardware: two #9711 bolts (Index No. 1), two #9913
lockwashers and two #9802 hex nuts (these last
two items replace Index No. 3)................................................... 8
55019 TINE HOLDER—for bolo tines, left and right sides
1901 REPLACEMENT SET OF 16 BOLO TINES—
including eight right hand tines, eight left
hand tines; and all required assembly hardware......................... 1
BLUNT END TOWARDS YOU
Description
...........................
Req’d
2
2
No.
LEFT HAND TINE RIGHT HAND TINE
7
55095-01 55095-02
8
9
9380
10 9338
IMPORTANT: Left and right sides of tiller are determined by standing in the operator position and facing the direction of forward travel.
WHEEL & TIRE ASSEMBLY—Left side................................................ 1
WHEEL & TIRE ASSEMBLY—Right side CLEVIS PIN—.312" X 1%", secures wheel hub to
wheel shaft................................................................................... 2
HAIR PIN COTTER........................................................................... 2
...............................................
1
Page 12
Page 10
TROY-BILT® Roto Tiller-Power Composter—TUFFY^" MODEL
TRANSMISSION HOUSING, COVERS, SEALS,
GASKETS, AND PLUG
Page 13
TROY-BILT® Roto Tiller-Power Composter—TUFFY^" MODEL
TRANSMISSION HOUSING, COVERS, SEALS
GASKETS, AND PLUG
Page 11
Index
No.
1
2 3 4 5 55008 5A 6
7 8 9621 9
10 11
12 55010 13 90045 BOLT—Flanged Head, 5/16-18 x 1" 14 90044
Part
No.
9467 9550 97037 GASKET—Transmission Oil Fill/Check Plug 9912
50074 50032
9617
55000 TRANSMISSION CASE, REAR HOUSING, AND
97039 55011-1
55011-2
PLUG—Transmission Oil Fill/Check.....................................
BOLT—Hex Head, 5/16-18 x V2"
LOCKWASHER—5/16" COVER—Transmission Housing, Front
COVER—Transmission Housing, Rear..................................
GASKET—Transmission Housing Cover,
(Front and Rear)
OIL SEAL—Driveshaft..........................................................
OIL SEAL—Wheelshaft ........................................................
TUBE ASSEMBLY
OIL SEAL—Tine Shaft.........................................................
GASKET—Bearing Cap (.010 thick) GASKET—Bearing Cap (.030 thick)
CAP—Rear Bearing..............................................................
BOLT—Flanged Head, 5/16-18 x %"
......
..........
Description
.........................................................
.......................................................
.................................................
........................................
........................
...............................
......................................
......................................
..................................
...................................
..........
.......... 8
..........
..........
..........
.......... 1
..........
..........
.......... 2
..........
.......... 2
..........
..........
..........
..........
..........
1
1 8
1
2 1
1
1 1 1 2 1
No.
Req’d
Page 14
Page 12
TROY-BILT® Roto Tiller-Power Com poster—TUFF MODEL

DRIVE SHAFT ASSEMBLY

Page 15
TROY-BILT® Roto Tiller-Power Composter—TUFFY^” MODEL
DRIVE SHAFT ASSEMBLY
Page 13
Index
No.
1 2 3 4 5 6 7 8 9
10
Part
No.
9655 9944 55031 9301 50027 9517
1714 50043 55001
1224-1
1224-2
1224-3
1224-4
1325C
Description
BOLT—Hex Head, 5/16-24 x Grade 5 ..............................
WASHER—Belleville.............................................................
PULLEY—Transmission
KEY—Transmission Pulley, 3/16" x 1"...............................
SUPPORT WASHER—Front..................................................
SNAP RING........................................................................
BEARING—Tapered Roller with race
SUPPORT WASHER—Rear ..................................................
DRIVESHAFT ASSEMBLY ....................................................
SHIM—Rear Bearing Cap, .010 thick..................................
SHIM—Same as above except 0.030 thick
SHIM—Same as above except 0.005 thick
SHIM—Same as above except 0.062 thick
SHIM SET—Includes the following shims:
two #1224-1, two #1224-2, one 1224-3, and one #1224-4
.....................................................
.................................
.........................
.........................
.........................
..........................................
.
...........
...........
...........
.
...........
...........
...........
...........
...........
...........
...........
............ As
............ As
No.
Req’d
1 1 1 1 1 1 2 1 1
Req’d
As
Req’d
Req’d
Req’d
As
Page 16
Page 14
TROY-BILT® Roto Tiller-Power Composter—TUFFY"" MODEL

WHEEL SHAFT & TILLER SHAFT ASSEMBLIES

Page 17
TROY-BILT® Roto Tiller-Power Composter—TUFFY"" MODEL

WHEEL SHAFT & TILLER SHAFT ASSEMBLIES

Page 15
Index Part
No. No.
1 9512 2
9511
1166-1
3
1166-2
1166-3
1166-4
1166-5
4 1086
55004
5
9305
6 7 1132-2
50041
8
55006
9 10 11
1104 50042
No.
Description Req’d
RETAINER—Snap Ring, “E” Type........................................................ 2
RETAINER—Snap Ring........................................................................ 4
SHIM—0.062" Thick......................................................................... As
Req’d
SHIM—0.030" Thick......................................................................... As
Req’d
SHIM—0.015 Thick.......................................................................... As
Req’d
SHIM—0.010" Thick......................................................................... As
Req’d
SHIM—0.005" Thick......................................................................... As
Req’d
BUSHING—Bronze
WHEEL SHAFT
KEY-Wheel Shaft, Hi Pro, y4" x 1"
SPACER ............................................................................................. 4
WORM GEAR—Wheel Shaft
TILLER SHAFT................................................................................... 1
WOODRUFF KEY—Tiller Shaft
WORM GEAR—Tiller Shaft................................................................. 1
............................................................................
..................................................................................
.....................................................
...............................................................
...........................................................
4
1
1
1
1
Page 18
Page 16
TROY-BILT® Roto Tiller-Power Composter—TUFFY™ MODEL
ACCESSORIES
BUMPER & CARBURETOR GUARD ATTACHMENT (Part No. 11045)
(Viewed from front of tiller)
FRAME WEIGHT KIT (Part No. 55067)
Page 19
TROY-BILT® Roto Tiller-Power Com poster—TUFF Y^** MODEL
ACCESSORIES

BUMPER & CARBURETOR GUARD ATTACHMENT (Part No. 11045)

Page 17
Index
No.
1 2 9801 3 4 5 6
Index
No.
1 2 3 4 9800 5 6
Part
No.
50195
9912 LOCKWASHER—5/16" 9557 50215 9758
Part
No. Description
55066 9702 9758
9912 9801
CARBURETOR GUARD.............................................................
NUT—Hex Head, 5/16-18
BOLT—Hex Head, 5/16-18 x 2V2" BUMPER BOLT—Hex Head, 5/16-18 x r/2"
FRAME WEIGHT BOLT—Hex Head, V4-20 x VA BOLT—Hex head, 5/16-18 x 1V2" NUT—V4"-20 LOCKWASHER—5/16" NUT—5/16"-18
...............................................................................
......................................................................
...........................................................
...............................................
Description
................................................
.............................................................
...........................................
FRAME WEIGHT KIT (Part No. 55067)
.......................................
.............................................................
.
.........................................
.
........
.........
.......................
.
.
.
No.
Req’d
... 1 ... 5 ... 5 ... 4 ... 1 ... 1
No.
Req’d
... 2 ... 2 ... 2 ... 2 ... 2
... 2
Page 20
TROY-BILT MANUFACTURING CO., 102nd Street & 9th Are.. Troy, hiow York 12180
!=Of ■’■pchnical Service, call Toll-Free: 1-800-833-6S90 ■ - For Parts, call Tc: ~ri 1 SOO-fitO-fiV^S
GARDEN WAY BRANCH CANADA, 1515 Matheson Blvd. E., Unit B11, Mississ-:<uga. Ontario L4W 2P5
Cali Toll -Free: 1-800-225-3585
1SU0&34 F-iev A ,'3 ii?i Printed in U.S.A,
1992 Garden Way inc.
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