Troybilt 14AZ809K766, 14AT809H766 Owner’s Manual

TRilY RILT
Operator's Manual
Pedal Drive Garden Tractor
Horse TM
(Models T809H & Z809K)
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cov-
ered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer
or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
Troy-Bilt LLC,P.O.BOX361131CLEVELAND,OHIO44136-0019
PRINTED IN U.S.A.
FORM NO. 770-10189F
(11/2003)
TABLEOFCONTENTS
Content Page Content Page
Important Safe Operation Practices 3 Service 19
Tractor Set-Up 7 Off-Season Storage 24
Know Your Garden Tractor 10 Attachments&Accessories 25
Operating Your Garden Tractor 13 Troubleshooting 26
Making Adjustments 16 Illustrated Parts List 27 Maintaining Your Garden Tractor 18 Warranty 44
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate under the seat of the tractor and copy the information in the space provided below. A sample model plate is also given below. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized service dealer.
Copy the model number here:
z
Copy the serial number here:
O _e_ _O. BOX 361131
www.trovbilt.com CL_E_NO,OH4413_
866-840-6483
TROY-BILT LLC
330-558-7220
CUSTOMERSUPPORT
PleasedoNOTretumthe unitto theretailer from whereit waspurchased,withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit troybUt.com for many useful suggestions. Click on Customer Support button and you will
get the four options reproduced here. Click on the appropriate button and help is immediately available.
_qhe answer you are
ll_o_llty _ol_J hL_l_lhi_% _L _lj_l_t_ tJou_ N_L_OI_I
a mouse crick awa S
N_e_l Io_41 _ssP_tr_h_ ÷ ? Lli¢k he[e _e lh_J
To reach the Customer Support Line, please call 1-866-840-6483 or 1-330-558-7220.
The engine manufacturer is responsible for all engine-related issues with regards to
)erformance,
power-rating, specifications, warranty engine
and service. Please refer to the
manufacturer's Owner's/Operator's Manual, at the end of this manual, for more information.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
,_ WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual.
As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
GeneralOperation
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in
bare feet or sandals.
10. Be aware of the mower and attachment discharge direction and do not point itat anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate
hands and feet.
12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
15. Do not operate the machine while under the influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengageblade(s) before shifting into reverse. Backup slowly. Always look down and behind before and while backing to avoid a back-over accident.
19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting.
22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.
23. Muffler and engine become hot and can cause a burn. Do not touch.
24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury.
25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine.
26. Your machine is designed to cut normal residential grass of a height no more than 10". Do not attempt to mow
throughunusuallytall,drygrass(e.g.,pasture)orpilesof dryleaves.Drygrassorleavesmaycontacttheengine exhaustand/orbuilduponthemowerdeckpresentinga potentialfirehazard.
27.Useonlyaccessoriesandattachmentsapproved for this
machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.
28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
29. If situations occur which are not covered in this manual, use care and good judgment. Contact Troy-Bilt Customer Support Line at 1-866-840-6483 for assistance.
SlopeOperation
Slopes are a major factor related to loss of control and tip- over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. Ifthe slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
Do:
1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.
4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
7. Avoid starting or stopping on a slope. Iftires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
DoNot
1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on the ground.
4. Do not use a grass catcher on steep slopes.
5,
Do not mow on wet grass. It may cause sliding.
6.
Do not shift to neutral and coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death.
7,
Do not tow heavy attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability may be reduced, attachment may jack-knife and tractor may overturn).
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the operator.Be alert and turn machine off if a child
enters area.
b. Before and while backing, look behind and down
for small children.
c. Never carry children, even with the blade(s) shut
off. They may fall off and be seriously injured or interfere with safe machine operation.
d. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run
into the machine.
e. Disengage the cutting blade(s) before shifting in
reverse. The "No-Cut-in Reverse" feature is a reminder not to cut in reverse and to help avoid
back over accidents. Do not defeat it.
f. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
g. Remove key when machine is unattended to
prevent unauthorized operation.
8. Never allow children under 14 years to operate the machine. Children 14 years old and over should read and understand the operation and safety rules in this manual and should be trained and supervised by a parent.
Towing
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
Service
SafeHandlingOfGasoline:
1, To avoid personal injury or property damage use
extreme care in handling gasoline, Gasoline is
extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool at
least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked
debris.
L Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace,
clothes dryer or other gas appliances.
m. Allow a machine to cool at least 5 minutes before
storing.
General Service:
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after
operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized Service Dealer.
4. Check brake operation frequently as it issubjected to wear during normal operation. Adjust and service as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also, visually
inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer's (O.EM.) blade(s) only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safetyF
6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the machine while the engine is running.
11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (O.EM.) parts only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safetyF
12. Do not change the engine governor settings or over- speed the engine. The governor controls the maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as necessary.
14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine,
,11
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
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i_ WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.
SECTION3: SETTINGUPTHETRACTOR
NOTE: Any reference here to the RIGHT or LEFT side
of the tractor is observed from operator's position.
ShippingBraceRemoval
_ WARNING: Make sure the tractor engine is
off. Remove ignition key, and set the parking brake before removing the shipping brace.
Locate the shipping brace and accompanying warning tag on the right side of the tractor, between the discharge chute and the deck. See Figure 1.
Place the steering wheel cap over the center of the steering wheel and push downward until it "clicks" into place.
Steering _ _
Wheel Capri,
Hex Bolt
& Washer _
Steering'_
Shaft _
Figure 2
AttachingTheSeat
NOTE: For shipping masons, seats are mounted
backward to the pivot bracket. Release the seat form its shipping position and remove the two hex screws from the bottom of the seat before proceeding with
instructions below.
Figure 1
While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.
_i WARNING: The shipping brace, used for
packaging purposes only, must be removed and discarded before operating tractor.
WARNING: The mowing deck is capable of
throwing objects. Failure to operate the tractor without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.
AttachingTheSteeringWheel
The hardware for attaching the steering wheel has been packed within the steering wheel, beneath steering wheel cap. Carefully pry offthe steering wheel cap and remove the hardware. With the wheels of the tractor pointing straight forward, place steering wheel over steering shaft. Place the washer (with the cupped side down) over the steering shaft and secure with the hex bolt. See Figure 2.
Pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket. See Figure 3. Line up the plastic seat spacers with the slots in seat pivot bracket. Slide seat in until front seat spacer engages the seat stop. See Figure 3.
WARNING: Before operating this machine,
make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop.
Seat Stop
X
Pivot Bracket
Figure 3
GasandOilFill-Up
The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill.
_WARNING: Use extreme care when
Service the engine with gasoline and oil as instructed in the accompanying engine manual packed with your tractor. Read instructions carefully.
IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you must check the oil level before operating. Be careful not to overfill.
handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never
fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.
both the left-hand deck roller bracket and the right- hand deck roller bracket. See Figure 6 or refer to DeckRollerHeightAdjustmenton page 9 for more detailed instructions on adjusting the deck roller upward or downward. Raise the deck lift arms up and out of the way by placing the deck lift lever in the top notch on the right fender. Gently slide the cutting deck beneath the tractor
from the right side.
Move the cutting deck into position so that the hooks found on the front end of the deck fit snugly
around the deck stabilizer rod.
NOTE: The stabilizer rod may be secured to the tractor frame with a plastic cable tie for shipping reasons. If so, carefully cut the cable tie before mounting the front of the cutting deck.
AttachingtheDeck(Model 809K only)
,_ WARNING: Before attaching the cutting
deck, engage the parking brake, turn the ignition key to the OFF position and remove the
key from the switch to avoid accidental starting.
Adjust the deck roller height so that the clevis pins are inserted in the second hole (from the top) of
Notches
Fender
Deck Support Pins
Belt Guard
Deck Roller Bracket
Lower the deck lift arms by placing the lift lever in
the bottom notch on the right fender.
Pull the deck support pin (on the left side of the deck) outward and align it with the hole on the rear of the left deck lift arm before releasing the pin to lock it in place as shown in Figure 6. Repeat on the right side.
Deck Lift Assembly
Lift Cables
Deck Lift Arms
Deck Idler Pulleys
PTO / Deck Belt
DischargeChute
NOTE: Many
Deck Stabilizer Bracket
Electric PTO Clutch
Front of Tractor
Deck Stabilizer Rod
Figure 4
Installingthe PT0/Deck Belt
Make certain that the PTO!Deck belt is routed around the spindle pulleys (found beneath the belt
guards) and both idler pulleys as illustrated in Figure 5 before proceeding. Relieve tension on the deck idler by inserting a 3/8" drive ratchet wrench (set to "loosen") in the hole found in the idler bracket and pivoting the wrench handle counterclockwise. See Figure 5.
IMPORTANT: Be certain that the FLAT side of the PTO/ Deck belt is the side coming in contact with the deck
idler pulleys.
With the tension relieved, carefully route the belt around the electric PTO clutch.
NOTE: If necessary, refer to the decal found on the
deck's surface or on page 19 of this manual for a detailed belt-routing diagram.
Beck RollerHeightAdjustment To adjust the height of the rollers found on the rear of
the mowing deck upward or downward, proceed as follows:
Place the deck liftlever inthe bottom notch (lowest position). Remove the clevis pins and hairpin clips from the deck roller brackets on the left and right sides of the cutting deck. See Figure 6. Position the deck roller brackets up or down through the slots on the rear of the deck until desired position is reached, then re-attach with the clevis pins and hairpin clips just removed. See Figure 6.
IMPORTANT:Be certain that the left roller bracket and the right roller bracket are set in the same position.
IMPORTANT:After mounting the cutting deck, perform any adjustments on the deck, if necessary, prior to operating the tractor. Refer to page 16 for instructions.
3/8" Square Hole
Spring
Figure 5
Deck Roller Bracket
Hairpin Clip
Clevis pin
Figure 6
SECTION4: KNOWYOURGARDENTRACTOR
\
B
F
G
H
I
A:PTOleverq
C
D
A PTO(Blade Engage) Knob/Lever
B Choke Control C Parking Brake Button
D Shift Lever E Cup Holder
F Systems Indicator Monitor/HourMeter G Throttle Control Lever
Figure7
H
Ignition Switch
I Brake Pedal J Drive Pedal K Cruise ControtButton
L Seat Adjustment Lever M Deck Lift Lever
J
K
L
M
Wheel not shown
10
ThrottleControlLever
The throttle control lever is located on the right side of the Fas_
tractor's dash panel. This lever controls the speed of the engine. When set in a given position, the
throttle will maintain a uniform engine speed.
IMPORTANT:When operating the tractor with the cutting deck engaged, be certain that the SIo_ throttle lever is always in the
FAST (rabbit) position.
ChokeControl
The choke control can be found //- "_ on the left side of the dash panel
and is activated by pulling the knob outward. Activating the
choke control closes the choke plate on the carburetor and aids
in starting the engine. Refer to page 13 of this manual for detailed starting instructions.
Brake Pedal
The brake pedal is located on the fight front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake.
NOTE: Brake pedal must be fully depressed to activate
the safety interlock switch when starting the tractor.
IgnitionSwitch
To start the engine, insert the key into the ignition switch and turn clockwise to the START position.
Release the key intothe ON
position once engine has fired.
Refer to page 13 for detailed
starting instructions. The ignition switch is also used to
operate the tractor's headlights.
Refer to page 15 for detailed
instructions.
,_ WARNING: Never leave a running machine
unattended. Always disengage PTO, move shift lever into neutral position, set parking
brake, stop engine and remove key to prevent unintended starting.
Start On/Lights
Off
DrivePedal
The drive pedal is located below j_..._j) the brake pedal on the right front side of the tractor along the running board. Depress the drive pedal with your fight foot when
the tractor shift lever is in either FORWARD or REVERSE to
cause the tractor to move. Ground speed isalso controlled
with the drive pedal. The further down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position when it is not depressed.
IMPORTANT: Always set the parking brake when leaving the tractor unattended.
CupHolder
The tractor's cup holder is located on the fender to the left of the seat, just to the rear of the parking brake
lever.
PTO(Blade Engage)Knob/Lever
To engage power to the cutting deck or other (separately available) attachments, pull
outward on the PTO knob or move the PTO lever to ON Knob
position, as the case may be. Push the PTO knob inward or
move the PTO lever to BLade Stop position to disengage power
to the cutting deck. Lever
NOTE: The PTO knob/lever must be in the Blade Stop position when starting the engine, when travefing in reverse and if the operator leaves the seat.
ShiftLever The shift lever is located on the
front of the fender between the operator's legs and has four
positions, FORWARD-HI, FORWARD-LO, NEUTRAL and
REVERSE. The brake pedal must be depressed and the
tractor must not be in motion when moving the shift lever. Always bring the tractor to a complete stop prior to moving the shift lever from
FORWARD-HI to FORWARD-LO or vice-versa. IMPORTANT: Never force the shift lever. Doing so may
result in serious damage to the tractor's transmission.
SeatAdjustmentLever
To adjust the seat forward or backward, slide the seat adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the
oNf,
BLADE_._ / 1-61 STOP _-
11
seat in place. Refer to SeatAdjustmenton page 17 of this manual for more detailed instructions.
DeckLift Lever
Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.
Parking BrakeButton
To set the parking brake, fully /f_"_ depress the brake pedal and push the parking brake button in.
Hold the button in while taking your foot off the brake pedal.
Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake
button will then return to its original position.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut of_
IMPORTANT: Always set the parking brake when leaving the tractor unattended.
CruiseControlButton
The cruise control button is located on the tractor dash panel
Push the cruise control button
to the left of the ignition switch. ;i_ while traveling forward at a
desired speed. While holding the button in, release pressure from the drive pedal. This will engage
the cruise control and allow the tractor to remain at that speed
without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to Operationssection
in this manual for detailed instructions.
NOTE: Cruise control can not be engaged at the
tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.
SystemsIndicator Monitor/ HourMeter Your tractor is equipped with four indicator lights and an
hour meter located on the left side of the dash panel. See Figure 8.
If the brake light or PTO light illuminates when attempting to start the unit, proceed as follows:
Indication Remedy Brake light on Engage the parking brake. PTO light on Move PTO knob to the
disengaged(OFF) position.
It is normal for the oil light and the battery light to illuminate while the engine is cranking, but if either illuminates while the engine is running, follow the steps below as per indication:
Indication Remedy Oil light on Stop the tractor immediately
and check thecrankcase oil
level as instructed in the
engine manual. Add oil as
required.
Battery light on Indicates that the battery is in
need of acharge or that the
engine's charging system is
not generating sufficient
amperage. Refer to Batteryon
page 19 of this manual for charging procedure or have the engine's charging system checked by an authorized engine service dealer.
The hour meter operates whenever the engine is running and records the actual hours of tractor operation.
Battery Oil
Hour
Meter
/" %
PTO / \Brake
Figure 8
CargoNet
Conveniently located on the tractor's dash panel, the cargo net can be used to store personal items while operating the lawn tractor.
12
SECTION5: OPERATINGYOURGARDENTRACTOR
NOTE: The deck wheels are an anti-scalp feature of the
WARNING
AVOIDSERIOUSINJURYORDEATH
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE THE UNiT WHERE iT COULD SLiP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN, EVEN WiTH BLADES OFE
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC-
ING HANDS OR FEET NEAR BLADE(S).
BEFORE LEAVING OPERATOR'S POSiTiON, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KE_
READOPERATOR'SMANUAL
SafetyInterlockSwitches
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized service dealer. The safety interlock system prevents the engine from cranking or starting unless the parking brake isengaged, and the
PTO knob!lever is in the "Blade Stop" position.
The engine will automatically shut off if:
1. The operator leaves the seat before engaging the parking brake;
2. The operator leaves the tractor's seat with the PTO knob/lever in the ON position, regardless of whether the parking brake is engaged; and
3. The PTO knob!lever is moved to ON position with the shift lever in position for reverse travel.
_ WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This system was designed for your safety and protection.
deck and are not designed to support the weight of the cutting deck.
Refer to LevelingtheDeckon page 16 of this manual for more detailed instructions regardingvarious deck
adjustments.
Startingthe Engine
NOTE: Referto page 7 of this manual for gasoline and
oil fill-up instructions.
Insert the tractor key intothe ignitionswitch. Place the PTO knob/lever in the "Blade Stop" position. Engage the tractor's parking brake. Place the throttle control inthe FAST (rabbit) position.
Pull the choke control outward. Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the ON position.
IMPORTANT: Do not hold the key inthe START position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric starter.
After the engine starts, deactivate the choke control and place the throttle control in the FAST position.
NOTE: Do not leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
Stoppingthe Engine
,_ WARNING: Ifyou strike a foreign object,
stop the engine, disconnect the spark plug wire(s) and ground against the engine.
Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating.
SettingtheCuttingHeight
Select the height position of the cutting deck by placing the deck lift lever in any of the six different
cutting height notches on the dght side of the fender.
Adjust the deck wheels so that they are between ¼- inch and ¼-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.
_ WARNING: Keep hands and feet away from
the discharge opening of the cutting deck.
If the blades are engaged, place the PTO knob/ lever in the "Blade Stop" position. Turn the ignition key counterclockwise to the OFF position. Remove the key from the ignition switch to prevent unintended starting.
DrivingTheTractor
IMPORTANT:Avoid sudden starts, excessive speed and sudden stops.
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_ WARNING: Do not leave the seat of the
IMPORTANT: Do not use the shift lever to change the direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.
tractor without first placing the PTO knob in the disengaged (OFF) position, depressing the
brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.
Depress the brake pedal to release the parking brake and let the pedal up. Move the throttle lever into the FAST (rabbit) position.
To move forward, place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved. To move in reverse, place the shift lever in the REVERSE position, check that the area behind is clear then slowly depress the drive pedal.
EngagingtheParkingBrake
To engage the parking brake:
Fully depress the brake pedal and hold itthere while gently pushing the parking brake button
inward. Hold the parking brake button in while removing
your foot from the brake pedal. Once engaged, the parking brake button and the brake pedal will lock inthe DOWN position.
To disengage the parking brake:
Slightly depress the brake pedal.
NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the engine will automatically shut oft
OperatingtheHeadlights
To turn the tractor's headlights on:
Start the engine following the instructions earlier in this section.
Turn the key one notch counterclockwise into the On!LightS position of the ignition switch. Refer to figure on page 11.
To turn the tractor's headlights off:
Turn the key either to the ON position (to leave the engine running) or the OFF position (to shut the
engine off).
NOTE: Never move the key into the Start position while
the engine is running. Doing so may cause damage to your engine's electric starter.
DrivingOnSlopes
Refer to the SlopeGaugeon page 6 to help determine slopes where you may operate the tractor safely.
,i_ WARNING: Do not mow on inclines with a
slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious injury.
Mow up and down slopes, never across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Avoid turns when driving on a slope. Ifa turn must be made, turn downwards on the slope. Turning upwards on aslope greatly increases the chance of
a roll-over. Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of
flipping the tractor over backward.
SettingtheCruiseControl
NOTE: The cruise control feature should only be
utilized while traveling in the forward direction.
EngagingCruiseControl
Place the shift lever in the FORWARD position,
then slowly depress the drive pedal until the desired
speed is achieved. Lightly depress the cruise control button. While continuing to hold the cruise button in, lift your foot from the drive pedal (you should feel the cruise latch engage). Once engaged, the cruise control button and the drive pedal will lock in the DOWN position, and the
tractor will maintain the same forward speed.
NOTE: Cruise control cannot be engaged at the
tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.
DisengagingCruiseControl
Choose one of the following two methods:
1. Depress the brake pedal to disengage the cruise control and stop the tractor.
2. Lightly depress the drive pedal. Changingto ReversewhenCruiseControlisEngaged
Depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Place the shift lever in the REVERSE position, look
to the rear to ensure the path is empty, and depress the drive pedal.
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