Triton HUMBER Installation And Operating Instructions Manual

HUMBER
Dual Control
Fixed head
Installation
and
Operating
Instructions
Installers please note these InstructIons are to be left wIth the user
2180596B January 2009
Dual control mixer
To check the product suitability for commercial and multiple installations, please contact Triton’s specification advisory service before installation.
Telephone:
Facsimile:
E mail:
0844 980 0730
0844 980 0744
technical@tritonshowers.co.uk
CONTENTS Page
Introduction ................................................................................... 1
Safety warnings .............................................................................. 1
Main components and pack contents ............................................. 2
Site requirements ........................................................................... 3
Typical suitable installations ......................................................... 4 5
Temperature adjustment range ....................................................... 6
Instantaneous water heaters appliance
capabilities ......................................................................................
Preparing the mixer valve ............................................................... 7
Siting the shower ........................................................................... 7
Installation
General .............................................................................. 8 9
Solid wall ............................................................................. 10
Hollow wall .......................................................................... 11
Cubicle or panel .................................................................. 12
Connecting the supply pipes ......................................................... 13
Outlet adaptor ............................................................................... 13
Fitting the fixed head .................................................................... 14
Using the tiling shroud .................................................................. 15
Fitting the faceplate and knobs ................................................. 15 16
Commissioning .............................................................................. 17
Operating the shower.................................................................... 18
Adjusting the showerhead ............................................................. 18
Cleaning ........................................................................................ 19
Maintenance ............................................................................. 20 21
In-service testing ........................................................................... 21
Inspection and maintenance record ............................................... 22
Spare parts ................................................................................ 23 24
Fault finding .................................................................................. 25
Guarantee, service policy, etc. ..................................................rear cover
6
Dual control mixer
INTRODUCTION
This book contains all the necessary fitting and operating instructions for your Unichrome Humber dual control mixer shower. Please read them carefully.
Read through the whole of this book before beginning your installation.
The shower installation must be carried out by a suitably competent person and in sequence of this instruction book.
Care taken during the installation will make sure a long and trouble free life from the shower.
This thermostatic shower valve has been independently tested and approved to all the requirements of NHS Estates Model Engineering Specification D08 Thermostatic Mixing Valves (Healthcare Premises) to the following designations and for the following applications:
HP-S Shower with supply pressures of
1 5 Bar and unrestricted flow rate.
LP-S Shower with supply pressures of
0.2 1 Bar and unrestricted flow rate.
For best performance within the specified running pressure range a minimum flow of 8 litres per minute should be available to both inlets.
The valve is suitable for fully modulating type combination boilers and multi-point hot water heaters. It is also suitable for thermal storage, unvented systems and pumped gravity systems.
The valve unit can be fitted in any orientation. For a wall mounted showerhead installation, the plumbing will be simplified if the outlet is fitted upwards.
The valve is supplied with an integral single check valve and integral large area filter on each inlet.
Inlet connections are by compression fittings for 15mm copper pipe.
This valve unit is supplied with a mounting bracket to suit installation in a chased out cavity in a solid wall, a stud partition wall, dry lined wall or fixing to a shower cubicle or panel. It is also supplied with an attached tiling shroud which provides protection for the unit.
SAFETY WARNINGS
1 Layout and sizing of pipework MUST be
such that when other services are used, pressures at the shower control inlets do not fall below the recommended minimum.
2 DO NOT choose a position where the
shower could become frozen.
3 The outlet of this appliance MUST NOT be
connected to any form of tap or fitting not recommended by the manufacturer.
4 The showerhead cartridge MUST be cleaned
regularly to remove scale and debris.
5 Conveniently situated isolating valves
in each inlet supply MUST be fitted as an independent method of isolating the shower should maintenance or servicing be necessary.
6 If it is intended to operate the shower in
areas of hard water it is advisable to fit a scale inhibitor (see note below).
7 If it is intended to operate the shower
outside the guidelines laid out in the requirements then see note below.
Note: In the event of items 2, 6 and 7, contact Customer Service for advice.
Replacement parts can be ordered from Triton Customer Service. See ‘spare parts’ for details and part numbers.
Due to continuous improvement and updating, specification may be altered without prior notice.
1
Dual control mixer
MAIN COMPONENTS and PACK CONTENTS
Fig.1
3
45 76 8
1
9
10
11
12
2
Ref Description
1 Mixer valve body
2 Face plate
3 Temperature control knob
4 On/off control knob
5 Trim rings
6 Brass retaining rings
7 Finishing caps
14
13
Ref Description
8 Locknut
9 Screw and washer
10 Tiling shroud
11 Mounting bracket
12 Flat bracket – 2 off
13 Fixed head assembly
14 Tool and screw pack
2
Dual control mixer
SITE REQUIREMENTS
The installation must be in accordance with local Water Company Regulations.
Minimum running water pressure: 0.2 bar.
Maximum running water pressure: 5 bar.
Maximum static water pressure: 10 bar.
For best performance within the specified running pressure range a minimum flow of 8 litres per minute should be available to both inlets.
While the mixer valve is operational (open outlet), inlet pressures must not be capable of exceeding 7 bar. For effective operation of the internal seals, the maximum static pressure must not be exceeded.
Note: On sites where the running pressure is above 5 bar, the use of a suitably sized pressure reducing valve fitted in the cold mains supply pipework can provide nominally equal pressures at the mixer valve.
For ideal performance of this shower both the hot and cold water supplies to the shower valve should be fed at nominally equal pressures.
The pipework should be installed such that the flow is not significantly affected by other taps and appliances being operated elsewhere on the premises.
Note: Where thermal store/combi boilers or multi-point heaters are used, if excessive draw­offs take place the boiler may not be able to maintain an adequate output temperature. This could result in the shower temperature becoming noticeably cooler.
Water temperature requirements
Maximum hot water temperature 80°C
Recommended maximum 65°C
Minimum hot water temperature 52°C
Maximum cold water temperature 20°C
BS 6700 recommends that the temperature of stored water should never exceed 65°C.
A stored water temperature of 60°C is considered sufficient to meet all normal requirements and will minimise the affects of scale in hard water areas.
DO NOT use jointing compounds on the pipework.
3
Dual control mixer
Service
valves
Balanced cold mains supply
Cold mains supply
Mixer
shower
Expansion
vessel
Pressure
reducing valve
Pressure
reducing valve
Stop tap
Unvented hot water
storage unit
Safety devices
not shown
CH flow
Cold
mains
supply
Hot water
Expansion
vessel
CH return
Service
valves
Shower
mixer valve
Stop tap
Pressure reducing valve
Combination
boiler
Fig.2 (diagrammatic view – not to scale)
Fig.3 (diagrammatic view – not to scale)
TYPICAL SUITABLE INSTALLATIONS
a) Instantaneous gas-heated systems, e.g. combination boilers (fig.2)
The shower control must be installed with a multipoint gas water heater or combination boiler of a fully modulating design (i.e. to maintain relatively stable hot water temperatures).
A drop tight pressure reducing valve must be fitted if the supply pressures exceed 5 bar running.
An expansion vessel (shown in fig.2) must be fitted, and regularly maintained, to make sure the shower mixer is not damaged by excess pressures. This may already be installed within the boiler (check with manufacturer) and is in addition to the normally larger central heating expansion vessel.
The layout and sizing of pipework must be such that nominally equal inlet supply pressures are achieved and the effects of other draw-offs are minimised. The hot supply temperature must remain a minimum of 10°C hotter than the required blend temperature for best performance.
b) Unvented mains pressure systems (fig.3)
The shower control can be installed with an unvented, stored hot water cylinder.
For systems with no cold water take off after the appliance reducing valve, it will be necessary to fit an additional drop tight pressure reducing valve when the mains pressure is over 5 bar. The drop tight pressure reducing valve must be set at the same value as the unvented package pressure reducing valve.
Note: An additional expansion vessel (fig.3) may be required if a second pressure reducing valve is installed. This does not apply to packages with a cold take off after the pressure reducing valve to the cylinder.
The layout and sizing of pipework must be such that nominally equal inlet supply pressures are achieved and the effects of other draw-offs are minimised.
4
Dual control mixer
2 metres minimum
Isolating
valves
Other draw-offs
Gate
valve
Vent pipe
tee
Cold supply
Hot supply
Alternative
connection
Mixer valve
Stop
tap
Cold water mains
supply
Drain valve
Cold water
cistern
Hot
water
cylinder
Blender
valve
Flow
Cold mains supply
Hot water
Stop tap
Expansion vessel
Pressure
reducing valve
Return
Service
valves
Mixer valve
Boiler
c) Mains pressurised thermal store systems (fig.4)
Packages of this type, fitted with a tempering valve (blender valve) can be used. A drop tight pressure reducing valve must be fitted if the supply pressures exceed 5 bar running.
An expansion vessel (shown in fig.4) must be fitted, and regularly maintained, to ensure the unit is not damaged by excess pressures. This may already be installed externally or internally within the thermal store (check with thermal store manufacturer).
d) Gravity fed systems (fig.5)
The shower control MUST be fed from a cold water cistern and hot water cylinder providing nominally equal pressures. There must be a minimum of two metres head of water. The minimum head distance is measured from the base of the cold water cistern to top of the fixed head shower arm (fig.5).
DO NOT use jointing compounds on pipework.
Fig.4 (diagrammatic view – not to scale)
Fig.5 (diagrammatic view – not to scale)
5
Dual control mixer
Flow regulator
Fig.6
TEMPERATURE ADJUSTMENT RANGE
The mixed water temperature can be adjusted from cold through to a top limit (which can be preset during installation – factory set at approximately 39°C) with full anti-scald protection throughout the range.
INSTANTANEOUS WATER HEATERS APPLIANCE CAPABILITIES
In order to provide the best performance from the shower when connected to an instantaneous water heater, the appliance must be capable of raising the temperature of the incoming water by 45°C (81°F) and delivering a flow rate of not less than 8 litres per minute.
A flow regulator is supplied for fitting into the fixed head which controls the maximum flow through an instantaneous water heater and the shower valve to 8 litres per minute. To fit the flow regulator, unscrew the adjustable head from the fixed arm. Insert the flow regulator, flat face up, into the end of the fixed arm (fig.6). Refit the adjustable head to the fixed arm assembly.
With the flow regulator fitted and when the system is in use, the On/Off flow control should be turned fully anti-clockwise to the full flow setting.
6
Dual control mixer
Height of
showerhead
and shower to suit user’s requirement.
PREPARING THE MIXER VALVE
Check the contents to make sure all parts are present.
Make sure the supplied metal fixing bracket, tiling shroud, cranked spanner, lock nut key and Allen key are all to hand.
Before installing, make sure all the openings on the valve are carefully covered to stop the ingress of any debris, etc.
The valve unit is supplied with a mounting bracket for installing into a chased out cavity in a solid wall, a stud partition wall, dry lined wall or fixing to a shower cubicle or panel. It is also supplied with an attached tiling shroud which provides protection for the valve both for transit and on site. It should be left in place until the installation is complete.
The hot and cold water pipes should not be permanently attached to the wall closer than 2m from the valve prior to installation. This allows for final adjustment of the valve position.
SITING OF THE SHOWER
WARNING!
The shower must not be positioned
where it will be subjected to
freezing conditions.
Fig.7 (diagrammatic view – not to scale)
Refer to (fig.7) for correct siting of the shower.
Position the shower and showerhead on the wall so that all controls can be comfortably reached while using the shower.
The valve unit can be fitted in any orientation. For a wall mounted showerhead installation, the plumbing will be simplified if the outlet is fitted upwards.
7
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