Triton Thames, DART Eco Installation And Operating Instructions Manual

THAMES
concentric exposed
thermostatic mini mixer shower
Installation and
operating instructions
Installers ple ase note these I nstruc tIons are to be lef t wIth the user
2180766D - July 2012
Concentric exposed thermostatic mixer shower
MAIN COMPONENTS .................................................................... 1
INTRODUCTION............................................................................ 2
SITE REQUIREMENTS
SAFETY WARNINGS ....................................................................... 2
PLUMBING REQUIREMENTS
WATER SYSTEM REQUIREMENTS .................................................... 3
TYPICAL DOMESTIC INSTALLATIONS
INSTALLATION
FITTING THE MIXER
ANTI-SCALD PROTECTION
LEAK TESTING ............................................................................... 9
COMMISSIONING ......................................................................... 9
ADJUSTING THE MAXIMUM TEMPERATURE SETTING
OPERATING THE SHOWER
APPROVALS
FLOW CHART ............................................................................... 12
DIMENSIONS
SPARE PARTS
MAINTENANCE
Cleaning the filters ........................................................................ 15
FAULT FINDING
Guarantee, service policy, etc.
.................................................................................. 12
..................................................................... 2
.......................................................... 3
...........................................4 - 6
............................................................................... 7
....................................................................... 8
............................................................ 9
................... 10
............................................................ 11
............................................................................... 13
................................................................................. 14
............................................................................ 15
.........................................................................16 - 17
..................................................rear cover
To check the product suitability for commercial and multiple installations, please contact Triton’s specification advisory service before installation.
Telephone:
Facsimile:
0844 980 0730
0844 980 0744
E mail:
technical@tritonshowers.co.uk
Concentric exposed thermostatic mixer shower
MAIN COMPONENTS
Main components
Fig.1
1
2
5
6
3
7
4
Ref. Description
1. Mixer shower body
2. Blanking plug
3. Outlet adapter
4. Flow regulator
All dimensions listed in this fitting book regarding the product and installation are approximate.
5. Mounting plate
6. Wall trim X2
7. Inlet nut and Olive X2
- 110mm elbow adaptors X2 - not shown
*All kits are for illustration purposes only and are not supplied unless otherwise stated.
1
Concentric exposed thermostatic mixer shower
INTRODUCTION
This book contains all the necessary fitting and operating instructions for your Triton mixer shower. Please read them carefully and read through the whole of this book before beginning your installation.
The shower installation must be carried out by a suitably competent person and in sequence of this instruction book.
Care taken during the installation will give a long and trouble free life from your mixer shower.
SITE REQUIREMENTS
The installation must be in accordance with water supply (water fittings) regulation 1999 and/or local Bylaws.
Water pressure requirements
Running water pressure:
Low presure - 0.1 bar min.
1.0 bar max.
High pressure - 0.5 bar min.
5.0 bar max.
Maximum static water pressure:
Low & High pressure - 10 bar
This mixer shower is designed for use with traditional low pressure ‘gravity’ water systems, using a cold water cistern and hot water cylinder as well as for the higher pressure systems found in the UK up to a maximum of 5 bar running pressure.
For effective operation of the internal seals, the maximum static pressure must not be exceeded.
Pressure reducing valve
On sites where the running pressure is above 5 bar, the use of a suitably sized pressure reducing valve fitted in the cold mains supply pipe work can provide nominally equal pressures at the mixer shower.
Replacement parts can be ordered from Triton Customer Service. See ‘spare parts’ for details and part numbers.
Water minimum flow rate
For best performance within the specified running pressure range a minimum flow of 8 litres per minute should be available to both inlets.
Water temperature requirements
Maximum hot water temperature: = 80°C
Recommended maximum: = 65°C
Minimum hot water temperature: = 55°C
Maximum cold water temperature: = 25°C
NOTE: Valves operating outside these conditions cannot be guaranteed by the Scheme to operate as Type 2 valves.
The mixer shower MUST NOT be subjected to water temperatures above 80°C.
BS 6700 recommends that the temperature of stored water should never exceed 65°C.
A stored water temperature of 60°C is considered sufficient to meet all normal requirements and will minimise the effects of scale in hard water areas.
Water temperature adjustment and thermal safety
The mixed water temperature can be adjusted from cold through to a top limit which must be preset during installation with full anti-scald protection throughout the range (35°C to 40°C) providing the hot water temperature at the inlet remains 10°C above the outlet temperature.
Should there be a loss of flow to either incoming supply then- water from the shower will stop or be reduced until both supplies are restored.
SAFETY WARNINGS
a. DO NOT choose a position where the shower
could become frozen.
b. DO NOT connect this mixer shower to any
form of tap or fitting not recommended by the manufacturer.
c. DO NOT allow the inlet pressure or flow
rates to operate outside the guidelines laid out in ‘site requirements’.
d. DO NOT connect the mixer shower to a
gravity hot supply and a mains cold supply (or vice versa).
2
Concentric exposed thermostatic mixer shower
PLUMBING REQUIREMENTS
DO NOT use jointing compounds on any pipe
fittings for the installation,
DO NOT solder fittings near the mixer unit as heat can transfer along the pipework and damage the mixer valve.
IMPORTANT:
• ThelayoutandsizingofpipeworkMUST
be such that nominally equal inlet supply pressures are achieved and the effects of other draw-offs are minimised.
• Thepipe-workshouldbeinstalledsuch
that other taps and appliances being operated elsewhere on the premises do not significantly affect the flow
• Whenconnectingpipe-workavoidusing
tight 90° elbows; swept or formed bends will give the best performance.
• Thehotwaterpipeentrymustbemadeto
the left-hand side inlet, marked HOT, ‘H’ or with a red/orange label.
• Suitableisolatingvalves(complyingwith
Water Regulations and Bylaws) must be fitted on the hot and cold water supplies to the shower as an independent means of isolating the water supplies should maintenance or servicing be necessary.
• Itispreferabletoushthepipe-worktoclear
the system of debris and check for leaks before connecting to the mixer.
• Themixerinletscontainremovablelters
that may become blocked if debris is not flushed through before fitting.
(Commercial applications)
• Tritonrecommendsforallcommercial
applications that, easily accessible, in-line filters are used to aid maintenance.
Hard water areas
a. If it is intended to operate the shower
in areas of hard water (above 200-ppm temporary hardness), a scale inhibitor may have to be fitted. For advice on the Triton scale inhibitor, please contact Customer Service.
b. For best performance the showerhead MUST be
regularly cleaned to remove scale and debris.
WATER SYSTEM REQUIREMENTS
This mixer shower is suitable for: -
• Gravitywatersystems
• Pumpedgravitysystems.
• Fullymodulatingtypecombinationboilers
• Multi-pointhotwaterheaters.
• Thermalstorage,
• Unventedsystems
When installing this mixer with a Combination or multi-point boiler, it may be necessary to install flow regulation.
Check that the appliance is capable of delivering hot water at a minimum switch-on flow rate of 3 litres per minute. At flow rates between 3 and 8 litres per minute, the appliance must be capable of raising the water temperature to 52°C (minimum).
Water temperature at the inlet of the mixer valve must remain relatively constant when flow rate adjustments are made (refer to the appliance­operating manual to confirm compatibility with this mixer shower).
Where thermal store systems and instantaneous gas water heaters are used, if excessive draw­off take place the appliance may not be able to maintain an adequate output temperature. This could result in the shower temperature becoming noticeably cooler.
Flow regulators can be fitted with high-pressure water systems to reduce flow rate and assist economy.
The hot supply temperature MUST remain a minimum of 10°C hotter than the required blend temperature for optimum performance.
3
Concentric exposed thermostatic mixer shower
*Fig.2
Stop valve
supply
*Fig.3
*(diagrammatic view – not to scale)
Cold supply
Minimum head
Hot supply
Alternative supply
(must be below
vent pipe tee)
Cold water
cistern
Gate valve
Cold water mains
Hot water
cylinder
Drain valve
Other
draw-offs
Draw-off must point down
to avoid airlock issues
*(diagrammatic view – not to scale)
Service
valves
Mixer
Mixer
TYPICAL DOMESTIC INSTALLATIONS
Domestic gravity fed systems (fig.2)
The shower control MUST be fed from a cold water cistern and hot water cylinder providing nominally equal pressures. There must be a minimum of one metre head of water. The minimum head distance is measured from the base of the cold water cistern to top of the showerhead.
Kit
If valves are gravity, fed then supply pressure should be verified to ensure conditions of use are appropriate for the valve.
Pumped gravity fed systems (fig.3)
The shower control MUST be fed from a cold water cistern and hot water cylinder providing nominally equal pressures.
The mixer unit may be used with a gravity fed system with a pump to boost pressures as shown; please refer to the pump installation guide to establish the minimum head requirements for automatic operation of the pump.
Stop valve
Cold water mains
supply
Drain valve
Cold water
cistern
Alternative supply
(must be below
vent pipe tee)
Gate valve
Hot water
cylinder
Other
draw-offs
Draw-off must point
down to avoid airlock
issues
Cold supply
Minimum head
Hot
supply
Service
valve
Mixer
Mixer
Pump
Isolating switch or
pull cord switch
(both fused at 3A)
Ring main
Service
valve
*(kits are for illustration purposes only)
4
Concentric exposed thermostatic mixer shower
Instantaneous gas-heated systems, e.g. combination boilers (
The shower control MUST be installed with a multi-point gas water heater or combination boiler of a fully modulating design (i.e. to maintain relatively stable hot water temperatures).
A drop tight pressure reducing valve MUST be fitted if the supply pressures exceed 5 bar running.
An expansion vessel MAY be fitted, and regularly maintained, to prevent the shower mixer being damaged by excess pressures. This may already be installed within the boiler (check with manufacturer) and is in addition to the normally larger central heating expansion vessel.
fig.4)
Unvented mains pressure systems (fig.5)
The shower control can be installed with an unvented, stored hot water cylinder.
For systems with no cold water take off after the appliance reducing valve, it will be necessary to fit an additional drop tight pressure-reducing valve when the mains pressure is over 5 bar. The drop tight pressure reducing valve must be set at the same value as the unvented package pressure reducing valve.
Note: An additional expansion vessel may be required if a second pressure-reducing valve is installed. This does not apply to packages with a cold take off after the pressure-reducing valve to the cylinder.
*Fig.4
Cold
mains
supply
*Fig.5
*(diagrammatic view – not to scale)
Kit
Mixer
Mixer
Service
valves
Stop
tap
Expansion
Hot water
vessel
Pressure reducing valve
Combination
boiler
*(diagrammatic view – not to scale)
Mixer
Safety devices
not shown
Service valves
CH flow
CH return
Kit
*(kits are for illustration purposes only)
Unvented hot water
storage unit
Pressure
reducing valves
Stop tap
Balanced cold mains supply
Cold mains supply
Expansion vessel
5
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