Triton Aquasensation AS2000T, Aquasensation AS2000 Installation And Operating Instructions Manual

Installation and Operating Instructions
INSTALLERS PLEASE NOTE THESE INSTRUCTIONS ARE TO BE LEFT WITH THE USER
2180237F Nov 2000
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A QUASENSATION AS2000T / AS2000
CONTENTS Page
Plumbing and electrical notes 1
Introduction 2
Safety warnings 2
Key to main components 3
Specifications 3
Site requirements - water 4
General installation notes 5
Siting of the shower 6
Removing the cover 7
Plumbing connections 7 - 9
Fitting the shower to the wall 10
Electrical connections 11
Commissioning and setup procedure 12 - 13
Temperature control spindle setting 14
Fitting the riser rail 15
Fitting the soap dish and sprayhead 16
Operating the shower 17
Adjusting the sprayhead 18
Adjusting the maximum temperature stop 19
Cleaning – shower and sprayhead 20
Cleaning the filters 21
Spare parts 22 - 23
Fault finding 24
Guarantee, service policy, etc. rear cover
To ensure the product suitability for commercial and multiple installations, please contact Triton’s specification advisory service prior to installation.
Telephone: (024) 7632 5491
Facsimile: (024) 7632 4564
E mail: reception@triton.plc.uk
A QUASENSATION AS2000T / AS2000
1
1 PLUMBING NOTES
1.1
All installations must comply with the Local Water Company or Water Undertakers Byelaws.
1.2 Supply pipes must be flushed to clear debris before connecting the shower unit (Byelaw
55).
1.3 DO NOT connect the shower unit to the mains cold water supply as it would damage the unit and also, the installation would be in breach of the guidance notes contained in
1.1 above.
1.4 DO NOT use excessive force when making connections to the flexible hose or sprayhead – finger tightness is sufficient.
1.5 DO NOT turn on the electrical supply until the plumbing connections have been completed. Only then can the electricity be switched on in order to power the solenoid to turn water on to the shower when commissioning. The shower must not be
operated dry without water.
1.6 DO NOT solder pipes or fittings within 300mm of the shower appliance, as heat transfer can damage components.
1.7 When installed, the top of the shower unit must be at least 75mm lower than the base of the cold water storage cistern to prevent the pump being run dry without water.
1.8 A dedicated cold water supply must be taken directly from the cold water cistern to the shower. This draw-off must be on the opposite side of the cistern to the float operated valve.
1.9 The action of the pump is to increase the flow rate. If the supply pipework cannot handle the resulting flow rate then;-
1.9.1) The anticipated flow rate may not be achieved.
1.9.2) Air may be drawn into the hot supply from the vent pipe causing spluttering and temperature fluctuations at the sprayhead.
1.10 A high level hot feed pipe run will result in air locking and must be avoided.
1.11 Standard gate valves MUST be fitted on the hot and cold water supplies to the shower as
an independent means of isolating the water supplies should maintenance or servicing be necessary. DO NOT use stop taps or ball-o-fix type valves which restrict flow.
1.12 If the shower unit is installed on a common supply which feeds an adjacent tap, the maximum static inlet pressure for the unit will, under certain circumstances be exceeded. The action of closing the tap can cause a pulse in the supply pressure which will result in damage to the unit. This can be resolved by the installation of a suitably sized mini expansion vessel, sited as close as possible to the tap and pressurised to 0.5 bar.
2 ELECTRICAL NOTES
2.1
The installation must comply with BS 7671 ‘Requirements for electrical installations’ (IEE wiring regulations) and Electrical Supply Company regulations. Ensure the incoming hot and cold water supplies to the shower are adequately earth bonded.
2.2 DO NOT turn on the electrical supply until the plumbing connections have been completed. Only then can the electricity be switched on in order to power the solenoid to turn water on to the shower when commissioning. The shower must not be
operated dry without water.
2.3 The mains supply must be 230/240V, at 50Hz, connected to the unit via a double pole switched 3 Amp fused connection unit (not supplied) with a minimum 3mm contact separation gap in each pole.
2.4 In accordance with ‘The Plugs and Sockets etc. (Safety) Regulations 1994’, this unit is intended to be permanently connected to the fixed electrical wiring of the mains system.
2.5 Fuses do not give personal protection against electric shock.
2.6 It is strongly recommended to fit a 30mA residual current device (RCD). This may be part of the consumer unit or a separate unit.
A QUASENSATION AS2000T / AS2000
2
INTRODUCTION
This book contains all the necessary fitting and operating instructions for your Triton Aquasensation thermostatic or manual power shower. Please read them carefully.
Please note that both models are outwardly similar. The thermostatic version – AS2000T is only identifiable by having ‘thermostatic’ graphic on the cover, above the controls. The manual AS2000 shower does not have this graphic and does NOT contain a thermostatic valve.
Some illustrations in this book depict the thermostatic model but the instructions will apply to both models, unless otherwise stated.
The shower installation must be carried out by suitably competent person and in sequence of this instruction book. Care taken during the installation will ensure a long and trouble free life from your shower
Important: All plumbing connections must be completed BEFORE making the electrical connections.
Please read through the whole of this book before beginning your installation.
Important: The fittings on the pipe inlet elbows are of the push-in type. The pipework must be cut with a pipe cutter and all burrs and rough edges removed from the end of the tube. The fittings can be used with copper and plastic pipe. Where chrome plated pipe is used, remove the first 25mm of plating.
NOTE: The pump inside this product is rated 15 minutes on / 45 minutes off duty cycle.
SAFETY WARNINGS
a
Do not insert fingers into the push-in inlet fittings. Doing so could cause injury.
b Under no circumstances must this product
be connected to mains cold or hot water supplies. Failure to comply will invalidate the
guarantee.
c The shower MUST NOT be used if suspected
of being frozen.
d The outlet of this appliance must not be
connected to any form of tap or fitting not recommended by the manufacturer.
e The sprayhead cartridge must be cleaned
regularly to remove scale and debris.
f This appliance must be earthed.
g Switch off immediately at the isolating switch
if water ceases to flow during use.
h Do not operate the shower outside the
guidelines laid out in ‘site requirements’.
WARNING: The manual AS2000 shower does not contain a thermostatic valve – it will not shut off in the event of failure of either the hot or cold water supplies.
Replacement parts can be ordered from Triton Customer Service. See ‘spare parts’ for details and part numbers.
In the interest of electrical safety a 30mA residual current device (RCD) should be installed in all UK 230V electric and pumped shower circuits. This may be part of the consumer unit or a separate unit.
Due to continuous improvement and updating, specification may be altered without prior notice.
A QUASENSATION AS2000T / AS2000
KEY TO MAIN COMPONENTS
1
Top pipe entry and cable entry
2 Terminal block
3 Cable clamp
4 Cover screw fixing
5 Motor cover
6 Rear pipe entry and cable entry
7 Wall fixing holes
8 Pipe inlet elbow - top
(contains single check valves)
9 Filter cover - top
10 Pump
11 PCB housing
12 Setting adaptor
13 Temperature control valve
14 Solenoid
15 Filter cover - bottom
16 Pipe inlet elbow - bottom
(contains single check valves)
17 Outlet
18 Bottom pipe entry
SPECIFICATIONS
Hot water temperature
Maximum temperature 80°C. BS6700 recommends that the temperature of stored water should never exceed 65°C. A stored water temperature of 60°C is considered sufficient to meet all normal requirements and will minimise the affects of scale in hard water areas.
Temperature control (Thermostatic only)
To obtain the maximum performance, this unit should be installed, operated and maintained as instructed in this book. The full performance specification as below for the standard unit is achieved with a blend set between 35°C – 40°C and supplies of 15°C cold and 65°C hot with nominally equal pressures.
1) The blended water temperature is maintained within 2°C with a 10°C change in the hot and cold water supply.
2) The sensor effects a shut down to seepage in approximately 2 seconds if the cold supply fails.
3) Shut down to seepage is achieved even if the hot supply is only 12°C above the blend temperature.
4) The blended water temperature is maintained within 1°C when the pressure between inlet and outlet is halved (defined as a pressure loss ratio of 2:1) on either the hot or cold side.
Maximum static inlet pressures
1 bar or 10m (supplies must be gravity fed at nominally equal pressures).
Minimum static inlet pressure
0.0075 bar or 75mm (required to prime the integral centrifugal pump).
DISCONNECT FROM
ELECTRICITY SUPPLY
BEFORE REMOVING
THIS COVER
DISCONNECT FROM
ELECTRICITY SUPPLY
BEFORE REMOVING
THIS COVER
1
2
4
5
6
7
7
7
7
8
9
10
3
4
11
12
13
14
16
17
18
15
206 mm
56 mm
82 mm
268 mm
86
mm
Fig.1
3
A QUASENSATION AS2000T / AS2000
4
25mm min
75mm min
Isolating
valves
Isolating
valve
Isolating
valve
Isolating spur
(3A fused)
outside bathroom
Ring main
Dedicated cold supply
Hot supply
Vent pipe
tee
Shower
unit
Mains supply
10m
max
Drain valve
Alternative connection
Other
hot water
draw-offs
Cold water cistern
Hot water
cylinder
SITE REQUIREMENTS
Water
The installation must be in accordance with Local Water Company Regulations/Byelaws and BS6700.
For correct operation of this shower unit, both hot and cold water supplies to the appliance must be gravity fed, at nominally equal pressures, from a cold water storage cistern and a hot water storage cylinder. The water circuit should be installed so that the flow is not significantly affected by other taps and appliances being operated elsewhere on the premises.
Fig.2 shows a recommended installation where the hot water supply for the shower is made via a tee connection on the underside of the rising horizontal section of pipework from the cylinder. Alternatively, the connection can be taken from the hot supply pipe to other outlets as long as it is the first draw-off below the ventilation pipe tee.
Fig.3 illustrates all the incorrect connections that must be avoided.
All pipework to the shower unit must be routed where it remains below the level of water in the cistern. In the case of horizontal sections of pipework in lofts, it may be necessary to fit automatic air vents at high points on the supplies to remove the possibility of air locks.
For the operation of the shower only, it is recommended that the cold water storage cistern is capable of holding at least 114 litres (25 gallons). Where other hot and cold outlets are likely to be in use simultaneously, the storage capacity should be increased to 228 litres (50 gallons) in accordance with BS6700.
Do ensure compliance with all the local Water Company Regulations/Byelaws.
Fig.2 (Diagrammatic view – not to scale)
A QUASENSATION AS2000T / AS2000
5
DO NOT connect to a combination cylinder unless there is a guaranteed 114 litre cold supply to the cylinder as the shower can deliver up to 14 litres per minute. It is advisable to check that the infill rate from the float operated valve meets the output requirements..
It is recommended that there is a minimum of approximately 114 litres (25 gallons) of hot water storage per appliance.
The shower MUST NOT be connected to the mains cold water supply.
DO NOT use jointing compounds.
GENERAL INSTALLATION NOTES
1
DO NOT take risks with plumbing or electrical
equipment.
2 DO NOT install this unit in a position where it could become frozen.
3 Isolate electrical and water supplies BEFORE proceeding with installation work.
High level
hot feed
Cold supply on same side
as float valve and above
cylinder cold feed
Hot feed connection
above vent tee
Cold supply from
cylinder feed
Hot feed
connection
from
horizontal
vent pipe
Strained
hose
No isolating
valves
Soap dish
retaining ring
not used
Mains supply
Supply taken
from mains
Drain
valve
Other cold
draw-offs
from shower
supply
Cold water cistern
Hot water
cylinder
Depicting incorrect connections
Fig.3
(Diagrammatic view
not to scale)
4 Shower control MUST be fed from a cold water storage cistern and hot water cylinder that provides nominally equal pressures.
5 The unit must be mounted onto the finished wall surface (on top of tiles). DO NOT tile up to the unit after fixing to the wall.
6 If installing with rear inlet supplies, it is recommended the supply pipework is sealed to the wall so as to prevent water from leaking back into the wall.
7 In solid wall installations, the supply pipework should be housed within ducting in order to allow some free lateral movement when making connections and to ensure compliance with requirements of accessibility of pipes and pipe fittings.
Fig.4 shows a schematic wiring diagram of the unit.
Shower can
be mounted
either side of
the riser rail
Spill-over
level
Ceiling Space for cover screw access
Use soapdish
retaining ring
Height of sprayhead and shower to suit user’s requirement
Shower unit must not be within an area 1 metre from base
Fig.5
A QUASENSATION AS2000T / AS2000
6
SITING OF THE SHOWER
WARNING:
THE SHOWER MUST NOT BE POSITIONED WHERE IT WILL BE SUBJECT TO FREEZING CONDITIONS.
FOR EASE OF SERVICING, THE APPLIANCE MUST ALWAYS BE MOUNTED ON THE SURFACE OF TILED WALLS. NEVER TILE UP TO THE APPLIANCE.
Refer to
fig.5 for correct siting of the shower. Position the appliance vertically where it will NOT be in direct contact with water from the sprayhead.
NOTE: Allow sufficient room between the ceiling and the shower unit to access the top cover screw.
Position the shower and sprayhead on the wall so that all controls can be comfortably reached whilst using the shower.
The sprayhead and riser rail can be positioned either side of the shower unit.
NOTE: Water Regulations require the sprayhead be ‘constrained by a fixed or sliding attachment so that it can only discharge water at a point not less than 25mm above the spill-over level of the relevant bath, shower tray or other fixed appliance’. The use of the supplied soap dish will in most cases meet this requirement, but if the sprayhead can be placed within a bath, basin or shower tray, then a device must be fitted to prevent back-flow.
L E N
Potentiometer
Switch
Solenoid
Motor
Capacitor 2
RFI suppression coil
Capacitor 1
PCB
Thermal fuse
Fig.4 (schematic view )
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