Tripp Lite 220-380, 230-400, 240-415V User Manual

Owner’s Manual

1111 W. 35th Street • Chicago, IL 60609 USA

(773) 869-1234 • www.tripplite.com

SmartOnline

™

3-Phase 20kVA & 30kVA

Intelligent True On-Line UPS Systems

Input/Output* Voltage: 220/380, 230/400, 240/415V AC, 3ø, 4 wire (plus ground), wye

* User-selectable.

For all UPS system modules (power module and battery module) sold either separately or combined.

Select UPS system modules may include separate instruction or warning sheets which should be used

in conjunction with this manual.

Important Safety Warnings

Control Panel

Installation

Rear Panels

Operation (Normal Conditions)

Operation (Special Conditions)

Communications

Service/Warranty

Specifications

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Important Safety Warnings

SAVE THESE INSTRUCTIONS. This manual contains important instructions and warnings that should be followed during the installation and maintenance of all Tripp Lite SmartOnline 3-Phase 20kVA and 30kVA UPS Systems and their batteries.

UPS Location Warnings

• Install your UPS indoors, away from heat, direct sunlight, dust, and excess moisture or other conductive contaminants.

• Install your UPS in a structurally sound area. Your UPS is extremely heavy; take care when moving and lifting the unit.

• Only operate your UPS at indoor temperatures between 32° F and 104° F (between 0° C and 40° C). For best results, keep indoor temperatures between 62° F and 84° F (between 17° C and 29° C).

• Leave adequate space around all sides of the UPS for proper ventilation.

• Do not install the UPS near magnetic storage media, as this may result in data corruption.

UPS Connection Warnings

• The power supply for this unit must be three-phase rated in accordance with the equipment nameplate. It also must be suitably grounded according to all applicable local electrical wiring regulations.

Equipment Connection Warnings

• Do not use Tripp Lite UPS Systems in life support applications in which a malfunction or failure of a Tripp Lite UPS System could cause failure or significantly alter the performance of a life support device.

• The UPS system contains its own energy source (battery). The output terminals may be live even when the UPS is not connected to an AC supply.

Battery Warnings

• Your UPS does not require routine maintenance. Do not open your UPS for any reason. There are no user-serviceable parts inside.

• Because the batteries present a risk of electrical shock and burn from high short-circuit current, batteries should be changed only by trained service personnel observing proper precautions. Consult your battery module manual before proceeding. Remove watches, rings, and other metal objects. Use tools with insulated handles. Wear rubber gloves and boots. Do not lay tools or metal parts on top of the batteries. Do not short or bridge the battery terminals with any object. Disconnect the charging source prior to connecting or disconnecting battery terminals. Determine if the batteries are inadvertently grounded. If inadvertently grounded, remove the source of the ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

• Do not dispose of the batteries in a fire. The UPS batteries are recyclable. Refer to local codes for disposal requirements.

• Connect only Tripp Lite battery modules to your UPS's external battery hardware terminals.

• Do not operate your UPS without batteries.

• Fuses should be replaced only by factory authorized personnel. Blown fuses should be replaced only with fuses of the same number and type.

• Potentially lethal voltages exist within this unit as long as the battery supply is connected. Service and repair should be done only by trained personnel. During any service work, the UPS should be turned off or put into manual bypass and fuses removed from all connected battery modules.

• Do not connect or disconnect the battery modules while the UPS is operating from the battery supply or when the unit is not in bypass mode.

Control Panel

There are two separate UPS system modules: a power module and a battery module. Familiarize yourself with the location and function of the features on each module before installing and operating your UPS system. The power module is the only module which includes front panel features.

FRONT PANEL

1. “ON” Button: This button turns the UPS System's inverter ON.

2. “OFF” Button: This button turns the UPS System's inverter OFF.

3. “ENTER” Button: This button changes or selects the variables shown on the LCD Display. Simultaneously press the “ENTER” Button

and the “SELECT” Button and hold for a ¼ second to mute audible alarm.

4. “SELECT” Button: This button allows you to browse through different power readings on the LCD Display by momentarily pressing the button. Simultaneously press the “ENTER” Button and the “SELECT” Button and hold for a ¼ second to mute audible alarm.

5. “I/P” (Input) LED: This green light will illuminate constantly to indicate an AC input supply is present.

6. “BYPASS I/P” (Bypass Input) LED: This green light will illuminate to indicate an AC input supply is present at bypass input.

7. “BYPASS” LED: This green light will illuminate when the UPS is providing filtered mains power without engaging its converter or

inverter. Connected equipment will not receive battery power in the event of a blackout.

8. “AC/DC” (Converter) LED: This green light will illuminate constantly to indicate the UPS's AC/DC converter is activated.

9. “BATTERY” LED: This red light will flash when the UPS is discharging the battery to provide connected equipment with AC power.

An alarm will sound which can be cancelled by simultaneously pressing and holding the “ENTER” and “SELECT” Buttons for a ¼ second. The alarm will be cancelled, but the LED will remain illuminated.

10. “DC/AC” (Inverter) LED: This green light will illuminate constantly to indicate the UPS's DC/AC inverter is activated.

11. “O/P” (Output) LED: This green light will illuminate constantly to indicate your UPS is supplying AC power to connected equipment.

12. “EMERGENCY POWER OFF” Button: This button turns the UPS output OFF and disables Bypass output. After pressing the but-

ton, it will remain down until reset. To reset the UPS system and restore output, press the “Emergency Power OFF” Button until it pops back up. If the Input Breakers are OFF, turn them ON. Press the “OFF” Button. The UPS will re-start if AC line power is present.

13. LCD Display: This backlit dot matrix display indicates a wide range of UPS operating conditions and diagnostic data. It will illuminate after you have properly completed installation and start-up and after the “ON” Button is depressed.

Note: the LCD Display's backlighting will turn off 10 minutes after any of the following front-panel buttons have been depressed: “SELECT”, “ENTER”, “OFF” or “ON”. To turn on the LCD Display's backlighting, momentarily depress any of the following front-panel buttons: “SELECT”, “ENTER”, “OFF” or “ON”.

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Rear Panels

1. Manual Bypass Switch: This dial is used in one step of putting the UPS in "BYPASS” mode, which must be done before performing any maintenance on the UPS with the connected load supported. [See “Operation (Special Conditions)” for step-by-step instructions for going into “BYPASS.”] While this switch is on “BYPASS,” connected equipment will receive filtered AC mains power, but will not receive battery power in the event of a blackout.

2. Input Terminal Block: Use these terminals to connect your UPS to the AC main power input. Unscrew and remove terminal block plate for access.

3. Output Terminal Block: Use these terminals to connect your UPS to equipment. A plate covering the terminal block must be unscrewed and removed for access.

4. External Battery Terminal Block: Use this to connect a Tripp Lite battery module to the power module. Remove the cover for access. The power module will not start without a connection to a charged battery module.

5. Exhaust Fans: These cool and ventilate the inside of the UPS.

6. AS-400 Interface Port: This female DB9 port connects your UPS to an IBM AS-400 computer interface via the AS-400 Cable includ-

ed. It uses AS-400 communications to report UPS status and power conditions. Using this port, an IBM AS-400 computer can automatically save open files and shut down its operating system during a blackout. See “Communications” for details.

7. “Smart” RS-232 Interface Port: This female DB9 port connects your UPS to a workstation or server. It uses RS-232 communications to report UPS and power conditions. It is used with Tripp Lite software and the included RS-232 Cable to monitor and manage network power and to automatically save open files and shut down equipment during a blackout. See “Communications” for details.

8. Dry Contact Interface Port: This female DB9 port sends contact-closure signals to indicate line-fail and low-battery status. See “Communications,” for details.

9. Accessory Slot: Remove the small cover panel and use optional accessories to remotely control and monitor your UPS. Contact Tripp Lite Customer Support for more information and a list of available SNMP, network management and connectivity products.

10. “Battery Start” Switch: This momentary rocker switch allows you to “cold-start” your UPS and use it as a stand-alone power source when utility-supplied AC power is not present. The switch enables the UPS’s DC/AC Inverter. Before “cold-starting” your UPS, make sure your power module and external battery module(s) are properly installed. Press and hold the “Battery Start” Switch and then press the “ON” button to turn your UPS ON. To turn it OFF after “cold-start,” press the “OFF” button.

11. AC Input Switch: One triple-pole circuit breaker controls input power to the UPS during normal operation.

12. Bypass AC Input Switch: One triple-pole circuit breaker controls input power to the UPS during “BYPASS” operation.

13. Remote “Emergency Power OFF” (EPO) Connector: This modular jack allows remote emergency shutdown. See

“Communications” for details.

20kVA & 30kVA Battery Module Rear Panel

Model: BP240V33

20kVA and 30kVA Power Modules Rear Panel

Models: SU20K3/3INTPM and SU30K3/3INTPM

Rear Panels

(continued)

Refer to the Battery Module's Owner's Manual for all safety warnings and connection instructions.

14. Fuse Holder (externally accessible): fuses protect against short circuit damage. If a heavy overload or short circuit is encountered, a fuse will blow. A Battery Module with a blown fuse will not deliver any output voltage to the connected UPS System. A qualified electrician must replace the fuses.

15. Internal Battery Trays: the Battery Module contains five trays of batteries (with four batteries per tray) to supply extended runtime to a connected UPS System. After disconnection, the trays slide out for removal. Fuses must be removed before any maintenance is performed.

16. Cables for Battery Tray Interconnection (internal): connect the battery trays to supply DC battery power to a connected UPS System.

17. Cables for UPS System Connection (external): connect the internal batteries (through the fuse holder) to a compatible Tripp Lite UPS

System. Do not replace these cables. Using improper cables may damage your equipment and cause fire hazards.

18. Grounding Lug: connects the Battery Module to earth ground.

19. Wheels: the wheels are only designed for slight position adjustments within the final installation area; they are not designed for mov-

ing the Battery Module over considerable distances.

20. Mounting Brackets: allow for permanent mounting, if desired. User must supply hardware appropriate for mounting surface.

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