Trion DC-80, DC-8, DC-2, DC-6M, DC-40 User Manual

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Smoke Fumes Wood Fiberglass
Food Mixes Composites Plastics Marble
Carbon Ceramics Cotton Dry Chemicals
Powders Rubber Toner Cement
Applications By Contaminant
The Power in Dust Control
Exposure to dust has been associated with a variety of adverse health conditions, product quality issues and increased equipment and plant maintenance costs. In addition, government regulators mandate that poor air quality must be remediated. Choosing the right dust collection system provides both environmental and economic benefits by improving the air in the workplace, product quality and reducing energy costs.
Modular Design for Specialized Needs
Air Boss®Vertical Cartridge Dust Collectors offer a broad spectrum of cost-effective solutions for the most difficult dust, smoke and fume collection applications. Their modular design allows for an infinite range of sizes for the largest dust collection tasks.
Air Boss (DC) series includes a full range of units — from the DC-2 which collects dust at a single workstation to a DC-128 which controls contaminants in large manufacturing facilities.
Air Boss helps meet and exceed NIOSH and OSHA codes for recirculation of plant air, providing 99% efficiency on submicron particles (.5) with low energy and operating costs.
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From a Leader in Clean Air Technology
Trion, a leading global manufacturer and marketer of indoor air quality products, designed the world’s first air cleaner for the U.S. Navy nuclear submarine fleet in 1947. Since then, Trion has continued to provide advanced and specialized air cleaning systems for a wide range of applications in the commercial and industrial markets.
Air Boss Systems Can Help You:
Protect employee health
Boost employee morale
Comply with government regulations
Increase product quality
Enhance company image
Improve productivity
Reduce maintenance costs
Cartridge Air Cleaning
Contaminated air is drawn through high-efficiency cartridge filters, where the particulate is collected on the outside of the media. Filtered air is pulled through the system and exhausted. Standard units feature Venturi reverse pulse cleaning systems to enhance filter life.
Grinding Sanding Foundry Welding
Blasting Soldering Powder Coating Metallizing
Pharmaceutical Deburring Polishing Material Handling
Laser Plasma Cutting Mixing Milling
Applications By Process
Dirty Air
Dirty Air
Clean Air
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Air Boss Advantages
High-Performance Cartridges.
With a 99% efficiency rating for submicron (.5) particulate, extra-large circular filters are vertically oriented for uniform dust loading and efficient cleaning.
Efficiency.
Many competitors’ products operate with a high level of re-entrainment, which means that energy and filter life are wasted by repeatedly collecting the same dust. Air Boss patented downflow/vertical design ensures consistent filtration and efficient dust handling from capture to disposal.
Size Availability.
Air Boss is designed with a full range of capacities for a vast array of applications. From the DC-2 with (2) cartridges to DC-128 with (128) cartridges, every Air Boss has the media capacity and optimal filtering velocity for every type of contaminant and process.
Powerful Cleaning.
The patented venturi-assisted design optimizes reverse jet pulse cleaning and increases filter life. With four available methods to initiate the cleaning cycle, every Air Boss collector is equipped with the control system that best fits the application.
Improved Fan Operation.
Venturi and innovative cylindrical fan housing increases performance, reduces noise, simplifies maintenance and eliminates the need for a discharge damper.
Easy Maintenance.
Outstanding design features combine to promote long filter life. Easy access allows each filter to be changed in several minutes.
Space Economy.
The downflow/vertical design has a smaller footprint than comparable units with horizontal filters.
Rock-Solid Construction.
Air Boss is built for durability and reliability with 11-gauge steel fabrication and welded seams/joints. Air Boss units are designed and tested for Seismic Zone 4.
Dust Collection Efficiency:
Problem. The #1 challenge to dust collection efficiency is re-entrainment – dust collected is stirred up and has
to be filtered all over again. The goal is to dislodge the dust and allow it to settle in a hopper below and not be redeposited on the filters.
TM
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How Downflow/Vertical Systems Operate
Contaminated air enters the collector above the filter cartridges. Specially designed components in the cabinet uniformly distribute the contaminated air across the top of the filters. The contaminated air flows downward without the detrimental velocity spikes that are common with competitive designs. Dust is conveyed to the settling area below the filters by both air movement and gravity. The extremely small particulate is collected on the filter media, allowing clean air to return to the workplace. Once particulate collection is sufficient to reduce airflow, the patented reverse jet pulse cleaning system is initiated to propel the collected dust off the filters and into the settling area.
Downflow
Air Boss’ downflow/vertical design has zero velocity at the base of each filter stack, allowing dust to settle uninhibited below the cartridges, thereby eliminating re-entrainment.
Cartridge Filters
The standard 100% cellulose cartridge media is high in resin content for mechanical resilience and has pleat-lock construction. Standard cartridges are rated for temperatures up to 160° F – high temperature cartiridges are available.
Dust Settling
The Air Boss design allows larger dust contaminants to have a clear path to the settling area and finer dust to be collected by the filters.
Venturi
Venturi Reverse Pulse Cleaning is the quick release of pressure through a blowtube into a venturi enductor tube into a cartridge filter. A higher volume of air is induced via this principle. The resulting burst of com­pressed air is more equally dispersed across the filter resulting in greater cleaning effectiveness compared to standard reverse pulse cleaning.
Pulse Jets
Pulse jet performance and economy are maximized by optimizing the orifice size and position. There are four methods of initiating jet pulse cleaning to best fit the end user’s needs.
Cylindrical Fan Housing
The motor, fan and full-length venturi are packaged into a tubular centrifugal fan arrangement for greater performance, quieter operation and simplified maintenance.
Solution. With Air Boss’ patented downflow/vertical airflow technology, re-entrainment and its effects have been
minimized for maximum efficiency and filter life. Carefully managed inlet velocity ensures that the air only flows downward, never up or sideways. This prevents air movement below the cartridges, where the dust has settled, and facilitates effective cleaning, both when the collector is operating and when it is shut down.
Downflow Inlet Cartridge Filters Dust Settling Area Venturi Pulse Jets Cylindrical Fan Housing
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FEATURES
Cartridges arranged in vertical
orientation
Patented downflow/vertical air flow
Small, solid-welded tube sheet below
vertical cartridge
Solid welded construction separating
clean air and dirty air plenums
Reverse jet pulse design
Pulse valve silencers
Programmable Smart Boss
pulse control with digital pressure differential sensor
OPTIONS
Side Inlet
Explosion Vent Door/Latches
Centrifugal Partial Width Fan
Fan Silencer
BENEFITS
Acts as dropout box for sparks
Reduces overhead ductwork clearance
Latches designed to release, eliminating replace-
ment of expensive membrane panels
Eliminates need for volume outlet damper
Reduces sound levels to comply
with OSHA and EPA standards
BENEFITS
Structural integrity of filter is maintained
Ensures consistent air-to-cloth ratio for each filter
Ensures uniform loading of filters while
minimizing abrasion
Process air assists cleaning action during
online pulsing
No-flow area below filters acts as settling
chamber for dusts
Eliminates 90° filter rotation and 22% to 25% filter
area loss inherent with horizontal filters
Gasket seals enhanced as filters load and cartridge
becomes heavier
Eliminates potential for metal distortion and
possible leakage
Reduces potential for leakage
Venturi-assisted to optimize cleaning effectiveness
Reduces overall system dB
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Standard vs. competitor’s option
Allows for on and offline initiation of cleaning cycle
15 digital display functions
Saves compressed air and increases filter life
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www.trioninc.com
Trion Model
DC-2 DC-4M DC-4 DC-6M DC-6 DC-8 DC-12 DC-18 DC-24 DC-32 DC-40 DC-48 DC-56 DC-64 DC-72 DC-80 DC-88 DC-96 DC-112 DC-128
Unit
Weight lbs.
1,025 1,598 1,160 2,205 1,888 1,790 2,465 3,395 4,050 5,025 4,880 5,575 6,245 6,980 7,657 8,450
9,495 10,236 12,490 13,960
2 4 4 6 6
8 12 18 24 32 40 48 56 64 72 80 88 96
112 128
508 1,016 1,016 1,524 1,524 2,032 3,048 4,572 6,096 8,128
10,160 12,192 14,224 16,256 18,288 20,320 22,352 24,384 28,448 32,512
130 1/8” 130 1/8” 155 1/8”
160 5/16”
171 1/4” 158 1/8” 171 1/4” 171 1/4”
191” 189 1/4” 203 1/8” 187 1/2” 187 1/2” 192 1/2”
199 5/16”
206 1/4”
199 5/16” 199 5/16”
187 1/2” 192 1/2”
32”
63 3/4”
32”
83 3/4”
80” 63 3/4” 83 3/4” 88 3/4”
105 25/32” 105 25/32”
80 1/4”
106 1/4” 122 1/4” 138 1/4” 154 1/4” 170 1/4” 186 1/4” 202 1/4” 244 1/2” 276 1/2”
44 3/4”
33” 44 3/4” 38 1/4”
24”
33” 33 1/4” 48 1/4” 48 1/4” 64 1/4” 90 1/4” 74 1/4” 74 1/4” 74 1/4” 74 1/4” 74 1/4” 74 1/4” 74 1/4” 80 1/4” 80 1/4”
Filters
Sq. Ft.
Media
1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 4 4
Hoppers
Standard
Height
Standard
Width
Standard
Depth
Notes: 1) Models DC-2 thru DC-32 dimensions & weights include standard top mount blowers & top inlets.
2) Models DC-40 thru DC-128 dimensions & weights do not include ground mount/remote blowers.
3) All dimensions & weights include hopper/leg sets for a 55-gallon drum base.
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Leading Technology for Cleaner Exhaust Air Since 1947
Air Purification Systems
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