Trion Cb300 Owner's Manual

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Trion Cb300 Owner's Manual

 

ComfortBREEZE TM

 

READ AND SAVE THESE INSTRUCTIONS

CB300/CB300S

 

 

Flow-Through Evaporative Humidifier

 

T r i o n ® | w w w . t r i o n i a q . c o m

I n s t a l l a t i o n , O p e r a t i o n , & M a i n t e n a n c e M a n u a l

READ AND SAVE THESE INSTRUCTIONS LIRE ET CONSERVER CES INSTRUCTIONS

TABLE OF CONTENTS

1.

Warranty Statement..................................................................................................................................

3

2.

Safety Warnings.......................................................................................................................................

3

3.

Introduction...............................................................................................................................................

4

 

3.1

Basic Operation..............................................................................................................................

4

 

3.2

Specifications Table........................................................................................................................

4

 

3.3

What’s in the Box............................................................................................................................

4

4.

Installation................................................................................................................................................

4

 

4.1

Clearances......................................................................................................................................

4

 

4.2

Mounting.........................................................................................................................................

4

 

4.3.

Plumbing.........................................................................................................................................

6

 

4.4.

Electrical/Wiring..............................................................................................................................

7

 

 

4.4.1 Wiring CB300 (without water saving controls)....................................................................

7

 

 

4.4.2 Wiring CB300S (with ComfortSmart Technology)...............................................................

7

5.

Operation..................................................................................................................................................

7

 

5.1

Preliminary Checkout......................................................................................................................

7

 

5.2

Starting and Stopping the humidifier...............................................................................................

7

 

5.3

End Of Season Decommissioning..................................................................................................

8

6.

Maintenance/Troubleshooting..................................................................................................................

8

 

6.1

Pad Replacement...........................................................................................................................

8

 

6.2

Control Board Faults & Reset.........................................................................................................

8

 

6.3

Troubleshooting Chart....................................................................................................................

9

 

6.4

Exploded View/Parts List................................................................................................................

10

 

2

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C o m f o r t BREEZE T M Model CB300

I n s t a l l a t i o n , O p e r a t i o n , & M a i n t e n a n c e M a n u a l

1. Warranty

Humidifier 5-Year Limited Warranty

This limited warranty covers Trion Residential Type Humidifiers, excluding duct work, wiring and installation. Trion warrants that all new Trion humidifiers are free from defects in material and workmanship under normal, non-commercial use and service. Trion will remedy any covered defects if they appear within 60 months from the date of original installation & subject to the terms and conditions of this Limited 5-Year

Warranty stated below:

1.THIS LIMITED 5-YEAR WARRANTY is granted by Trion Customer

Service, 101 McNeill Road, Sanford, NC 27330.

2.This warranty shall extend only to any non-commercial owner who has purchased the residential humidifier other than for purposes of resale.

3.All components are covered by this limited warranty except expendable items, such as evaporative pads, media filter pads and nozzles.

4.If, within the warranty period, any Trion residential humidifier unit or component requires service it must be performed by a competent heating and/or air conditioning contractor (preferably the installing contractor). Trion will not pay shipping charges, or labor charges to remove or replace such defective parts or components. If the part or component is found by inspection to contain such defective material and workmanship it will be either repaired or exchanged free of charge at Trion’s option, and returned freight collect.

5.In order to obtain the benefits of this limited 5-year warranty, the owner must notify the dealer or distributor of any defect within 30 days of its discovery. If after reasonable time you have not received an adequate response from the dealer or distributor, notify in writing to Trion Customer Service 101 McNeill Road, Sanford, NC 27330, or call 1-800-884-0002 or email customerservice@trioniaq. com Humidifiers which have been installed or become part of real estate cannot be returned. Trion will receive, freight prepaid, only removable parts or components of such defective humidifiers.

6.This limited warranty does not apply to any part or component that is damaged in transit or in handling, has been subject to misuse, neglect or accident; has not been installed, operated and serviced according to Trion’s instructions; has been operated beyond the factory rated capacity; or altered in any such way that its performance is affected. There is no warranty due to neglect, alteration or ordinary wear and tear. Trion’s liability is limited to replacement of defective parts or components and does not include the payment of the cost of labor charges to remove or replace such defective components or parts.

7.Trion will not be responsible for loss of use of any product; loss of time, inconvenience, or any other indirect, incidental or consequential damages with respect to person or property, whether as a result of breach of warranty, neglect or otherwise. SOME STATES

DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCI-

DENTAL OR CONSEQUENTIAL DAMAGES, SO THE LIMITA-

TION OR EXCLUSION IN THE PRECEDING SENTENCE MAY NOT APPLY TO YOU.

8.THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU

MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE

TO STATE.

9.Any warranty by Trion of merchantability, fitness for use or any other warranty (express, implied or statutory), representation or guarantee other than those set forth herein, shall expire at the expiration date of this express limited warranty. SOME STATES DO NOT

ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY

LASTS, SO THE LIMITATION IN THE PRECEDING SENTENCE

MAY NOT APPLY TO YOU.

10.Trion reserves the right to make changes in the design and material of its products without incurring any obligation to incorporate such changes in units completed on the effective date of such change.

2.Safety & Warnings

!DANGER

RISK OF ELECTRIC SHOCK

Before cleaning, servicing, or parts replacement, the unit must be disconnected from all sources of electricity.

! WARNING

Improper installation, adjustment, alteration, service, or maintenance may cause property damage, injury, or death. This appliance must be installed according to these instructions. Read these instructions thoroughly before installing or servicing the unit.

! CAUTION

Read these instructions thoroughly before installing this unit. Check data label and verify electrical specifications agree with those at the point of installation.

! WARNING

Failure to install this unit in a position that is level and plumb may impair the unit’s ability to drain if an overflow condition presents itself. Damage to personal property may also result.

! WARNING

Installation in freezing conditions can result in unit failure. Damage to personal property may also result.

! WARNING

A drain pan should be installed under the unit and any supply water / drain connections to prevent damage to property in the event of a water leak or faulty operation.

! CAUTION

Trion recommends that this humidifier be installed by a trained HVAC professional. Do not connect the unit to the power source until the installation is complete. A thorough checkout of the unit installation should be completed before operating the unit. Failure to follow these directions may void the manufacturer’s original warranty.

! WARNING

Electrical power to the furnace must be disconnected before proceeding. Serious injury or death may result.

C o m f o r t BREEZE T M Model CB300

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I n s t a l l a t i o n , O p e r a t i o n , & M a i n t e n a n c e M a n u a l

3. Introduction

The benefits of a properly humidified environment (35-50% Relative Humidity) are many. They include both personal comfort as well as the preservation of furniture, draperies, carpets, wooden floors and cabinets, paintings, pianos, etc. Your home can be more comfortable at a lower temperature (i.e.: 68° F) at 30-40% Relative Humidity (RH) than at 71° to 72° F without controlled humidity. Since every degree of temperature setback represents about 3% of your heating costs, this can possibly represent a significant annual savings. During the heating season, cold air infiltrates the home and must be heated.

When heated, this air dries out and greatly increases its capacity to hold more moisture. By using a humidifier, a source of water is provided to satisfy this increased moisture holding capability, rather than having it drawn from our body surface and the surrounding furnishings in the home.

3.1 Basic Operation

Your ComfortBREEZETM flow-through evaporative humidifier operates on the principles of evaporation. Water is introduced to an evaporator pad as warm air from the duct is circuilated through the pad. The warm air evaporates the water and the relative humidity of the air increases. Any excess water is passed to the drain. CB300S units are equipped with a ComfortSmart controller which acts to minimize the amount of water that may flow to the drain by adjusting the total water flow to the humidifier.

Setting the humidistat in the recommended range of 30-40% relative humidity assures automatic humidity control during the heating season. A lower setting may be necessary to prevent condensation on windows during the coldest part of the winter. An electronic humidistat is supplied with CB300S units that can automatically adjust the setpoint as the outdoor temperature falls.

Minimal action is needed to turn the humidifier off for the summer months. Simply rotate the damper to the closed position and lower the humidistat setpoint.

3.2 “What’s In The Box?”

CB300

CB300S

Description

X

X

Humidifier

X

 

Mech. Humidistat (CB300)

 

X

Electronic Humidistat

 

(CB300S)

 

 

X

 

Transformer (CB300 only)

X

X

Parts Bag

Voltage(Amps)

24 VAC(0.8A)

 

 

Unit Dimensions

14.13"W x 10"D x 19"H

 

 

Water Supply Connection

1/4” OD Tubing

 

 

Drain Water Connection

1/2” ID Tubing

 

 

Duct Opening

9.75”W x 13.13”H

 

 

Shipping Weight

11.25 Lbs.

 

 

Operating Weight

8.5 Lbs.

 

 

Approvals

ETL

 

 

4. Installation

Prior to installing this product:

Read the instructions carefully and completely to ensure safe operation. Failure to follow the instructions could lead to damage to the product or cause a hazardous condition.

Check the ratings given on the product to make sure it is suitable for your application.

Remember to select a location that is readily accessible for periodic inspection, cleaning, and service. The following table on page 5 indicates the minimum allowable installation clearances. The following illustrations show some of the possible installation configurations and where the humidfier should be installed. This humidifier may be installed on the supply or return side of the furnace. Operation with the warmest possible air will maximize output capacity. Installation on the supply duct after the furnace discharge is recommended.

3.3 Unit Specifications

Upflow - Side Return

Type of Unit

Bypass Evaporative

 

 

 

 

Mounting

Warm Air Supply/Return Duct

 

 

 

 

Capacity (GPD)

22.0 GPD @ 140 °F

 

 

17.0 GPD @ 120 °F

 

 

14.5 GPD @ 100 °F

 

Water Supply

20-100 PSI

Horizontal Flow

 

 

 

 

 

4

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C o m f o r t BREEZE T M Model CB300

I n s t a l l a t i o n , O p e r a t i o n , & M a i n t e n a n c e M a n u a l

Upflow - Bottom Return

Down-flow

4.1 Recommended Minimum Installation Clearance

Left

3 inches

Right

3 inches

Top

2 inches

Bottom

6 inches

Back

12 inches

Side Clearance (Left or Right) must be sufficient to accomodate the by-pass duct connection. Evaluate installation location as needed to ensure there is space available.

! CAUTION

Trion recommends that this humidifier be installed by a trained HVAC professional. Do not connect the unit to the power source until the installation is complete. A thorough checkout of the unit installation should be completed before operating the unit. Failure to follow these directions may void the manufacturer’s original warranty.

4.2 Mounting

The ComfortBREEZE CB300/CB300S humidifier may be mounted directly to the warm air supply duct or the return duct of your HVAC system. Certain conditions must be met to ensure proper unit operation. Refer to the following list.

Ensure that the duct surface is reinforced, if necessary, to allow the unit to remain level and plumb.

Ensure that the humidifier has adequate clearance to allow for the removal and replacement of the evaporator pad.

When installing the humidifier in an attic or above a ceiling, a drain tray must be installed under the unit as a precautionary measure to prevent water damage from occuring if a leak develops.

The recommended humidistat range is 30-40% relative humidity. If condensation occurs on windows, the humidistat setting must be lowered to prevent condensation damage.

DO NOT install the humidifier where freezing temperatures may occur.

DO NOT install the humidifier where it interferes with the furnace access panels.

DO NOT install the humidifier close to a flue pipe. Intense heat may damage the humidifier.

DO NOT mount the humidifier in the jacket of a cased coil. It is preferable to mount the humidifier immediately downstream of the cased coil, if present. Ensure that the humidifier does not interfere with the coil ends.

DO NOT mount the humidifier in a furnace jacket.

DO NOT install on gravity hot air systems.

DO NOT connect a hot water supply to ComfortBreeze humidifiers that are equipped with water saving controls.

(ComfortSmart Technology).

1.Tape the mounting template to the duct so that it is flat and the top edge is level.

2.Carefully remove the center of the template by tearing along the perforated lines. Use a marker to trace on the duct along the cutout opening.

! WARNING

Electrical power to the furnace must be disconnected before proceeding. Serious injury or death may result.

3.Drill the holes marked on the template. Remove the template from the duct and carefully cut the duct along the outside edge of the rectangle that was traced by the marker. Remove any burrs from the cut edge of the sheet metal taking care not to injure yourself.

4.Apply the gasket material found in the accessory bag to the duct around the rectangular cutout.

5.Lift the humidifer into the rectangular opening so that the plastic tabs engage the lower edge of the rectangular opening. The tabs should be on the inside of the duct. Tilt the upper edge of the humidifier against the duct so that the mounting holes line up with the drilled holes on the duct. Secure the humidifier with two #8 X 3/4” self-drilling-

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