Trion ComfortBREEZE CB100, ComfortBREEZE CB100S Instructions Manual

Page 1
Comfort
BREEZE
TM
READ AND SAVE THESE INSTRUCTIONS
CB100/CB100S
Trion® | www.trioniaq.com
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Installation, Operation, & Maintenance Manual
READ AND SAVE THESE INSTRUCTIONS
LIRE ET CONSERVER CES INSTRUCTIONS
TABLE OF CONTENTS
1. Warranty Statement .................................................................................................................................3
2. Safety Warnings .......................................................................................................................................3
3. Introduction ..............................................................................................................................................4
3.1 Basic Operation .............................................................................................................................. 4
3.2 Specications Table ........................................................................................................................4
3.3 What’s in the Box ...........................................................................................................................4
4. Installation ................................................................................................................................................ 4
4.1 Clearances ..................................................................................................................................... 4
4.2 Mounting......................................................................................................................................... 4
4.3. Plumbing ........................................................................................................................................6
4.4. Electrical/Wiring ..............................................................................................................................7
4.4.1 Wiring CB100 (without water saving controls)....................................................................7
4.4.2 Wiring CB100S (with ComfortSmart Technology) .............................................................. 7
5. Operation .................................................................................................................................................7
5.1 Preliminary Checkout .....................................................................................................................7
5.2 Starting and Stopping the humidier ..............................................................................................7
5.3 End Of Season Decommissioning..................................................................................................8
6. Maintenance/Troubleshooting .................................................................................................................. 8
6.1 Pad Replacement ........................................................................................................................... 8
6.2 Control Board Faults & Reset.........................................................................................................8
6.3 Troubleshooting Chart .................................................................................................................... 9
6.4 Exploded View/Parts List ................................................................................................................10
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Comfort
BREEZE
TM
Model CB100
Page 3
Installation, Operation, & Maintenance Manual
1. Warranty
Humidier 5-Year Limited Warranty
This limited warranty covers Trion Residential Type Humidiers, exclud-
ing duct work, wiring and installation. Trion warrants that all new Trion
humidiers are free from defects in material and workmanship under
normal, non-commercial use and service. Trion will remedy any cov­ered defects if they appear within 60 months from the date of original
installation & subject to the terms and conditions of this Limited 5-Year Warranty stated below:
1. THIS LIMITED 5-YEAR WARRANTY is granted by Trion Customer Service, 101 McNeill Road, Sanford, NC 27330.
2. This warranty shall extend only to any non-commercial owner who
has purchased the residential humidier other than for purposes
of resale.
3. All components are covered by this limited warranty except ex-
pendable items, such as evaporative pads, media lter pads and
nozzles.
4. If, within the warranty period, any Trion residential humidier unit or
component requires service it must be performed by a competent heating and/or air conditioning contractor (preferably the installing contractor). Trion will not pay shipping charges, or labor charges to
remove or replace such defective parts or components. If the part
or component is found by inspection to contain such defective ma­terial and workmanship it will be either repaired or exchanged free
of charge at Trion’s option, and returned freight collect.
5. In order to obtain the benets of this limited 5-year warranty, the
owner must notify the dealer or distributor of any defect within 30 days of its discovery. If after reasonable time you have not received an adequate response from the dealer or distributor, notify in writ-
ing to Trion Customer Service 101 McNeill Road, Sanford, NC 27330, or call 1-800-884-0002 or email customerservice@trioniaq.
com Humidiers which have been installed or become part of real estate cannot be returned. Trion will receive, freight prepaid, only removable parts or components of such defective humidiers.
6. This limited warranty does not apply to any part or component that
is damaged in transit or in handling, has been subject to misuse, neglect or accident; has not been installed, operated and serviced according to Trion’s instructions; has been operated beyond the
factory rated capacity; or altered in any such way that its perfor­mance is affected. There is no warranty due to neglect, alteration
or ordinary wear and tear. Trion’s liability is limited to replacement
of defective parts or components and does not include the pay­ment of the cost of labor charges to remove or replace such defec­tive components or parts.
7. Trion will not be responsible for loss of use of any product; loss of time, inconvenience, or any other indirect, incidental or conse­quential damages with respect to person or property, whether as a
result of breach of warranty, neglect or otherwise. SOME STATES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCI­DENTAL OR CONSEQUENTIAL DAMAGES, SO THE LIMITA-
TION OR EXCLUSION IN THE PRECEDING SENTENCE MAY NOT APPLY TO YOU.
8. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE.
9. Any warranty by Trion of merchantability, tness for use or any oth- er warranty (express, implied or statutory), representation or guar­antee other than those set forth herein, shall expire at the expira­tion date of this express limited warranty. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE LIMITATION IN THE PRECEDING SENTENCE
MAY NOT APPLY TO YOU.
10. Trion reserves the right to make changes in the design and material
of its products without incurring any obligation to incorporate such
changes in units completed on the effective date of such change.
2. Safety & Warnings
!
DANGER
RISK OF ELECTRIC SHOCK
Before cleaning, servicing, or parts replacement, the unit must
be disconnected from all sources of electricity.
!
WARNING
Improper installation, adjustment, alteration, service, or main-
tenance may cause property damage, injury, or death. This
appliance must be installed according to these instructions.
Read these instructions thoroughly before installing or servic-
ing the unit.
!
CAUTION
Read these instructions thoroughly before installing this unit.
Check data label and verify electrical specications agree
with those at the point of installation.
!
WARNING
Failure to install this unit in a position that is level and plumb
may impair the unit’s ability to drain if an overow condition
presents itself. Damage to personal property may also result.
!
WARNING
Installation in freezing conditions can result in unit failure.
Damage to personal property may also result.
!
WARNING
A drain pan should be installed under the unit and any supply
water / drain connections to prevent damage to property in the
event of a water leak or faulty operation.
!
CAUTION
Trion recommends that this humidier be installed by a
trained HVAC professional. Do not connect the unit to the power source until the installation is complete. A thorough
checkout of the unit installation should be completed before
operating the unit. Failure to follow these directions may void the manufacturer’s original warranty.
!
WARNING
Electrical power to the furnace must be disconnected before proceeding. Serious injury or death may result.
Comfort
BREEZE
TM
Model CB100
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Installation, Operation, & Maintenance Manual
3. Introduction
The benets of a properly humidied environment (35-50% Relative Humidity) are many. They include both personal com-
fort as well as the preservation of furniture, draperies, carpets,
wooden oors and cabinets, paintings, pianos, etc. Your home can be more comfortable at a lower temperature (i.e.: 68° F) at 30-40% Relative Humidity (RH) than at 71° to 72° F with-
out controlled humidity. Since every degree of temperature
setback represents about 3% of your heating costs, this can possibly represent a signicant annual savings. During the heat­ing season, cold air inltrates the home and must be heated.
When heated, this air dries out and greatly increases its
capacity to hold more moisture. By using a humidier, a
source of water is provided to satisfy this increased mois-
ture holding capability, rather than having it drawn from our body surface and the surrounding furnishings in the home.
3.1 Basic Operation
Your Comfort
operates on the principles of evaporation. Water is introduced to an evaporator pad as warm air is drawn from the duct and circuilated through the pad. The warm air evaporates the water and the relative humidity of the air increases. Any excess wa­ter is passed to the drain. CB100S units are equipped with a ComfortSmart controller which acts to minimize the amount of
water that may ow to the drain by adjusting the total water ow to the humidier. Setting the humidistat in the recommended range of 30-40%
relative humidity assures automatic humidity control during the
heating season. A lower setting may be necessary to prevent
condensation on windows. An electronic humidistat is supplied
with CB100S units that can automatically adjust the setpoint as
the outdoor temperature falls.
No action is needed to turn the humidier off for the summer
months. If desired, simply lower the humidistat setpoint.
BREEZE
TM
ow-through evaporative humidier
Unit Dimensions 11.6"W x 10.12"D x 18.12"H
Water Supply Connection 1/4” OD Tubing
Drain Water Connection 1/2” ID Tubing
Duct Opening 13.13”W x 14.25”H
Shipping Weight 17 Lbs.
Operating Weight 13 Lbs.
Approvals ETL
4. Installation
Prior to installing this product:
Read the instructions carefully and completely to ensure
safe operation. Failure to follow the instructions could lead to damage to the product or cause a hazardous condition.
Check the ratings given on the product to make sure it is suitable for your application.
Remember to select a location that is readily accessible for periodic inspection, cleaning, and service. The following table indicated the minimum allowable installation clearances. The following illustrations show some of the possible installation congurations and where the humider should be installed. This model must be installed on the discharge air side of the
furnace or heat-pump so that it will operate with the warmest
possible air.
3.2 “What’s In The Box?”
CB100 CB100S Description
X X Humidier
X Mech. Humidistat (CB100)
X
X Transformer (CB100 only)
X X Parts Bag
Electronic Humidistat (CB100S)
3.3 Unit Specications
Type of Unit Fan-Powered Evaporative
Mounting Location Warm Air Supply Duct
Capacity (GPD) 20.0 GPD @ 140 °F
16.5 GPD @ 120 °F
10.0 GPD @ 100 °F
Water Supply 20-100 PSI
Voltage(Amps) 120VAC(0.8A)
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Upow - Side Return
Comfort
Horizontal Flow
BREEZE
TM
Model CB100
Page 5
Installation, Operation, & Maintenance Manual
!
CAUTION
This humidier should be installed by a qualied service per­son only. Do not connect the unit to the power source until the installation is complete. A thorough checkout of the unit
installation should be completed before operating the unit.
Failure to follow these directions may void the manufacturer’s original warranty.
4.2 Mounting
The ComfortBREEZE CB100 humidier should be mounted di­rectly to the warm air supply duct of your HVAC system. Since warm air is required for maximum performace, do not mount
the humidier to the return side of the HVAC duct. Certain conditions must be met to ensure proper unit operation. Refer
to the following list.
Ensure that the duct surface is reinforced, if necessary, to
allow the unit to remain level and plumb.
Ensure that the humidier has adequate clearance to allow
for the removal and replacement of the evaporator pad.
When installing the humidier in an attic or above a ceiling,
a drain tray must be installed under the unit as a precau-
tionary measure to prevent water damage from occuring if a leak develops.
The recommended humidistat range is 30-40% relative hu-
midity. If condensation occurs on windows, the humidistat
setting must be lowered to prevent condensation damage.
Upow - Bottom Return
DO NOT install the humidier where freezing temperatures
may occur.
DO NOT install the humidier where it interferes with the
furnace access panels.
DO NOT install the humidier close to a ue pipe. Intense
heat may damage the humidier.
DO NOT mount the humidier in the jacket of a cased
coil. It is preferable to mount the humidier immediately
downstream of the cased coil, if present. Ensure that the
humidier does not interfere with the coil ends.
DO NOT mount the humidier in a furnace jacket.
DO NOT install on gravity hot air systems.
DO NOT connect a hot water supply to ComfortBreeze
humidiers that are equipped with water saving controls.
(Model CB100S with ComfortSmart Technology).
Down-ow
4.1 Recommended Minimum Installation Clearance
Left 3 inches
Right 3 inches
Top 2 inches
Bottom 6 inches
Back 12 inches
Comfort
BREEZE
TM
Model CB100
!
IMPORTANT
The unit must be installed so that interconnection can be
made to the source of electrical supply without the use of an extension cord.
1. Tape the mounting template to the duct so that it is at and
the top edge is level.
2. Carefully remove the center of the template by tearing
along the perforated lines. Use a marker to trace on the duct along the cutout opening.
!
WARNING
Electrical power to the furnace must be disconnected before proceeding. Serious injury or death may result.
3. Drill the holes marked on the template. Remove the
template from the duct and carefully cut the duct along
the outside edge of the rectangle that was traced by the marker. Remove any burrs from the cut edge of the sheet metal taking care not to injure yourself.
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Installation, Operation, & Maintenance Manual
4. Apply the gasket material found in the accessory bag to the duct around the rectangular cutout.
5. Lift the humidifer base into the rectangular opening so that
the plastic tabs engage the lower edge of the rectangular opening. The tabs should be on the inside of the duct. Tilt the upper edge of the humidier against the duct so that
the mounting holes line up with the drilled holes on the
duct. Secure the humidier with two #8 X 3/4” self-drilling­sheet metal screws from the accessory bag.
6. Refer to the section regarding pad replacement on page
8. Complete that section before proceeding to ensure that the internal components of the humidier are properly aligned/installed as they may have become misaligned
during shipment. Failure to complete this task may result in faulty operation or leaks.
7. Ensure that the humidier is level and plumb before pro­ceeding.
4.3 Plumbing
1. Install a saddle valve and strainer (not provided) on the nearest cold water supply pipe. Hot water will cause im­proper operation. (See the instructions that accompany the saddle valve for additional details).
2. After the saddle valve and strainer are installed but before
inserting the line into the humidier supply tting, turn the
saddle valve to the open position and discharge the water
into a bucket or pan. This will allow the water to ush any debris that may have accumulated in the line during the in-
stallation process. Once this is complete, close the saddle valve.
3. Attach the line to the humidier by simply pushing the line
into the push-to-lock tting and pulling back slightly to seat the line. If it becomes necessary to remove the line, press on the release ring around where the line goes into the t-
ting to release the line and pull it out. See Figure 5 for
plumbing diagram.
4. Connect the drain hose to the drain connection tting and run this to an open, gravity drain. The end of this line must
not be submerged in water or be trapped.
5. Turn on the saddle valve.
6. Ensure that no water is leaking from any of the ttings be-
fore proceeding.
4.4 Electrical
!
CAUTION
This humidier should be installed by a qualied service per­son only in accordance with the Nation Electric Code, ANSI/ NFPA 70 and the Rules of the Canadian Electric Code, Part I, C22.1. Do not connect the unit to the power source until the installation is complete. A thorough checkout of the unit
installation should be completed before operating the unit.
Failure to follow these directions may void the manufacturer’s original warranty.
The ComfortBreeze CB100/CB100S humidier requires a 120
VAC source of electrical power. The unit is equipped with a
line-cord so that this power source may be connected easily.
Before proceeding, ensure that interconnection of the 120 VAC
power may be accomplished without the use of an extension
cord. In order to access the wiring compartment remove the screw as shown in Figure 6. Once the screw is removed, the
door may be opened as shown in Figure 7.
Drain hose to condensate pump
or open oor drain.
No trap.
Figure 5
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Comfort
Figure 6
BREEZE
TM
Model CB100
Page 7
Installation, Operation, & Maintenance Manual
LINE CORD
TERMINALS
MOTOR CONNECTOR
RESET BUTTON
THERMISTOR CONNECTORS
Figure 7
4.4.1 Wiring Model CB100 (without water saving controls)
Wiring the high voltage portion of the unit:
Plug line cord into a source of 120 VAC electrical power. Pro­vide means of overload protection as required.
BLK
WHT
GRN
SOLENOID
VALV E
MOTOR
R1
120 VAC FROM
FURNACE BLOWER
CIRCUIT
120 VAC
LINE CORD
TRANSFORMER
24 VAC
MANUAL
HUMIDISTAT
AIR PROVING
SWITCH
R1
Figure 8
Wiring the low voltage portion of the unit:
Refer to Figure 8. Air proving switch (not provided) is optional.
4.4.2 Wiring Model CB100S (ComfortSmart equipped model)
LED
DIP SWITCHES
LOW VOLTAGE TERMINALS
VALV E
CONNECTOR
Figure 9
Wiring the high voltage portion of the unit:
Plug line cord into a source of 120 VAC electrical power. Pro­vide means of overload protection as required.
MANUAL
HUMIDISTAT
DUCT THERMISTOR
UNIT THERMISTOR
AIR PROVING
SWITCH
SOLENOID
VALV E
YEL
YEL
TO SYSTEM TERMINALS. SEE WIRING NOTES
120 VAC
LINE CORD
FROM SYSTEM
TERMINALS. SEE
WIRING NOTES
MOTOR
BLK
WHT
ELECTRONIC HUMIDISTAT
GRN
OR
Figure 10
Wiring the low voltage portion of the unit:
The source of 24 VAC (low voltage) comes from the HVAC sys­tem terminals. The typical terminal designators are used, such
as R, C, G, W, etc. The following list identies the low voltage
terminals and their respective connection.
R = 24 VAC from the HVAC system
C= 24 VAC common from the HVAC system
Hr = 24 VAC output for powering the electronic humidistat
(if equipped)
Hc = 24 VAC common for the electronic humidistat (if equipped)
H = Humidistat input (must be 24 VAC)
W/G = Input from HVAC system. This is used when the humidier is used with warm air furnaces.
AP1/AP2 = Air proving switch is connected here. Do not
apply voltage.
Go = 24 VAC output may be used to energize a relay or connected back to the thermostat “G” terminal to turn on
the HVAC fan. Thermostat functionality may vary and affect the operation of this output.
The CB100S is equipped with a circuit board that controls how
the fan and water valve are powered. Figure 9 shows the
main parts of the board. The wiring diagram is shown in gure
10. Refer to the wiring notes shown after Figure 10 for board wiring/control congurations that explain how to set the board based upon the type of system it is being installed on. These recommendations will provide the best performance and water
savings.
Comfort
BREEZE
TM
Model CB100
DIP Switches/Settings:
DIP #1 = Bypass or Motorized (Factory Set)
DIP #2 = High Capacity/Low Capacity - This is factory set to High Capacity. If you determine that the humidier
is too large for the load, you may change the DIP switch position to ON. It is not necessary in most cases.
DIP #3 = Temperature Check - If you are installing this humidier on a system that will have duct temperatures regularly below 100°F, set this DIP switch to the OFF po­sition. Typical furnace bonnet temperature is nominally 120°F.
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Installation, Operation, & Maintenance Manual
X
X
X
X
X
X
X
X
X
X
DIP #4 = Furnace Runs Fan/Humidier Runs Fan - In most systems the HVAC system operates the main blow­er. The CB100S has a 24VAC output that may be used to start the main blower if you would like to be able to get some humidcation while the furnace is off.
DIP #5 = Temperature Override - This DIP switch is fac-
tory set to OFF. In the event of a T1 thermistor failure,
this switch may be set to ON. This will allow the humidi­er to operate temporarily with a single thermistor until a
replacement is aquired.
Wiring Notes (CB100S only):
When installing the CB100S on a furnace system, the humidi-
er may operate only when there is a call-for-heat OR the hu­midier may be congured to start the HVAC blower whenever
there is a call-for-humidity.
Single Stage Furnace: Humidier operates upon call-for-
humidity only during a call-for-heat.
DIP Switch #3: On
X
X
X
X
DIP Switch #4: Off
Air Proving Switch: Recommended but not required. If no air proving switch is used, install a jumper across
the AP1/AP2 terminals.
Go Terminal: No Connection
W/G Terminal: Connected to System “W”
Multi Stage/Modulating Furnace: Humidier operates upon
call-for-humidity only during a call-for-heat.
DIP Switch #3: Off
DIP Switch #4: Off
Air Proving Switch: Required
Go Terminal: No Connection
W/G Terminal: No Connection
Single or Multi Stage Furnace: Humidier operates upon a call-for-humidity and will start the HVAC blower.
DIP Switch #3: Off
DIP Switch #4: On
X X
X
X
Air Proving Switch: Recommended but not required. If no air proving switch is used, install a jumper across
the AP1/AP2 terminals.
Go Terminal: Connected to System “G”
W/G Terminal: No Connection
DIP Switch #3: Off
DIP Switch #4: On
Air Proving Switch: Recommended but not required. If no air proving switch is used, install a jumper across
the AP1/AP2 terminals.
Go Terminal: Connected to System “G”
W/G Terminal: No Connection
5. Operation
Once the CB100/CB100S is installed and ready to be started, the humidistat and DIP switches on the control board within the humidier unit must be conrgured. The CB100 without the
ComfortSmart controls does not have any DIP switches to con-
gure. You may skip to the Preliminary Checkout and Start-up
Sequence.
5.1 Preliminary Checkout and Start-up Sequence
X
X
1. Check that unit drain plumbing is properly connected and drained.
2. Ensure that the supply plumbing is installed properly.
3. Open cold water supply and insure water is reaching the
unit. Incoming water line should be ltered.
4. Ensure that the unit’s line cord is plugged into an appro­priate power source.
5. With the unit powered and the humidistat has a “call for humidity”, the indicator LED (if equipped) will illuminate
Green and the unit will begin operation.
6. If at any point the indicator LED illuminates red or blinks red/green alternating, a fault has been detected; service will be required and the fault must be reset. Refer to the Maintenance & Troubleshooting section.
7. Refer to the humidistat manual for “call for humidity” per­centage settings.
5.2 Starting/Stopping the unit
In order to start and stop the unit you must only raise or lower the humidistat setting to a point at which the contacts are closed or open. When the humidistat contacts are closed, the unit will start. When the humidistat contacts are open, the unit will stop. Unplugging the line cord may not remove all sources of power to the unit.
X X
X
X
X
Although the capacity of the humidier may be reduced by more than 40%, the CB100S may be installed on a heat pump system and congured to operate only when there is a call-for­heat OR the humidier may be congured to start the HVAC blower whenever there is a call-for-humidity.
Heat Pump System: Humidier operates upon call-for-
humidity only during a call-for-heat.
DIP Switch #3: Off
DIP Switch #4: Off
Air Proving Switch: Required
Go Terminal: No Connection
W/G Terminal: No Connection
Heat Pump System: Humidier operates upon a call-for­humidity and will start the HVAC blower.
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6. Maintenance & Troubleshooting
!
DANGER - RISK OF ELECTRIC SHOCK
Before cleaning, servicing, or parts replacement, the unit must
be disconnected from all sources of electricity.
6.1 Pad Replacement
It will become necessary to replace the pad inside your Comfort­Breeze CB-100/CB100S humidier as time goes on. A solid red
LED Service indicator light may light up. This will tell you that
it is time to service your humidier. Please refer the following
procedure.
Comfort
BREEZE
TM
Model CB100
Page 9
Installation, Operation, & Maintenance Manual
1. Adjust Humidistat to the lowest setting to ensure that there is no call for humidity.
2. Unplug the humidier in order to remove power before servicing the unit.
3. Close the water supply valve so that no water may ow to
the humidier during servicing.
4. Remove the screw that secures the wiring access cover. See Figure 11.
5. Open the access cover and remove the screw on the right side of the opening that holds the motor dome to the
base. See Figure 12.
6. With the screws removed, unplug the wiring from the mo-
tor to the circuit board (if equipped) or disconnect the 3
wire connector.
7. Lift the entire dome from the base of the unit by pulling
the bottom of the dome away from the base and then lifting it off of the base. See Figure 13. If you discon-
nected the motor leads correctly, the motor dome should
be free from the base and you can remove it completely.
Do not hang the dome from the motor wires as damage can result.
8. To remove the evaporator pad, push the retaining clips
and pull the top pad retainer out from the base. The
retainer and pad will come out together. The drain pan stays inside the unit. See Figure 14.
9. Reassemble the humidier.
10. If required, reset the service timer (RED LED) by press-
ing the reset button on the circuit board (if equipped) for
three seconds. CB100S units with ComfortSmart Tech-
nology include a circuit board.
Figure 12
Figure 11
Comfort
BREEZE
TM
Model CB100
Figure 13
Figure 14
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Installation, Operation, & Maintenance Manual
6.2 Control Board Faults & Reset
Faults are indicated by a red and green ashing LED located on the base of the unit in the lower left corner. (See gure XX above). There is a reset button on the control board that will reset the unit in the event of a fault. Use the fault list below and the troubleshooting chart to diagnose the fault and correct any issues that may be present.
When the LED is glowing solid green, the unit is humidifying and
operating normally. The following list describes the faults that may occur and will be displayed by the LED’s.
1. Rapid Red Blink = Terminals AP1 & AP2 for the air proving
switch did not close. The unit will not operate until airow
is present.
2. Slow Red Blink = Once the solenoid valve is energized and
humidication has begun, the controls must see a change in termperature or the unit will not be allowed to operate. This may be an indication of interupted water supply.
3. Alternating Red/Green Blink = One of the thermistors has failed.
If T1 has failed the LED will blink Green/Red/Red with a
two second delay. The unit will not operate in this con-
dition unless DIP switch #5 is turned ON and the reset button is pressed.
If T2 has failed the LED with blink Green/Green/Red with
a two second delay. The unit will not operate in this con­dition unless the T1 thermistor is relocated to act as T2
and DIP switch #5 is turned ON. Using the override DIP
switch is only recommended as a temporary solution until
the failed thermistor can be replaced.
4. Solid Red LED = This functions to remind the homeowner to replace the evaporator pad. The unit will continue to op-
erate and the LED may be cleared by pressing the reset button on the control board.
8. With the new motor mounted to the dome, connect the ground wire to the motor and reconnect the quick-connect
terminals on the black and white wires.
Figure 15
6.3 Motor Replacement
1. Follow steps 1-7 in the pad replacement section in order to
separate the dome from the unit base.
2. Insert a at-head screwdriver into the motor cover as shown in Figure 15. Tilt the screwdriver up as shown in Figure 16. This willl release the motor cover and allow you to slide it off
of the humidier dome.
3. If you have a circuit board equipped unit (CB100S), unplug the motor cable from the circuit board. If you have a unit not equipped with a circuit board, unplug the white connector to free the motor leads from the relay board. The motor/dome will now be free from the base of the humidier.
4. With the motor cover removed, as described in step 2, dis­connect the quick-connects from the black and white wires. Also, remove the ground terminal from the motor by remov-
ing the ground screw.
5. Using an allen wrench, loosen the setscrew on the fan im­peller to remove it from the motor shaft.
6. Using a nutdriver, remove the four nuts that secure the mo­tor to the dome and remove the motor. Take care not to
misplace the nuts, washers, & grommets. These will be
used to mount the new motor.
7. Install the new motor to the dome using the nuts, washers, & grommets that you removed from the old motor. Refer to Figure 17 to see installation order.
Figure 16
9. Replace the motor cover by sliding it onto the dome until it
bottoms out. Place the dome back on the base and secure
it with the screw removed previously. Refer to Figure 13.
10. Reconnect the motor cable that was disconnected as de-
scribed in step 3.
11. Close the access door on the dome and replace the screw. Refer to Figure 12.
10 www.trioniaq.com
Comfort
BREEZE
TM
Model CB100
Page 11
Installation, Operation, & Maintenance Manual
6.3 Troubleshooting Chart CB100S (ComfortSmart) units only
Problem/Symtom Probable Cause Corrective Action
Power is applied and the LED does not illuminate.
Humidistat contacts are closed but the
unit will not operate.
Motor will not operate/turn. Motor internal thermal protective device
LED is glowing solid RED. Service Timer has expired Replace the humidier pad and reset the
LED displays a rapid red blink. Air proving switch did not close allowing
LED displays a slow red blink. No temperature change measured by
LED displays an alternating red/green
blink pattern.
No issue. The LED does not illuminate unless the
humidistat terminals are closed.
System Calibration in progress. Wait 2 minutes for the unit to begin
operating.
Solenoid Valve is not operating Ensure that there is power supplied to
the valve. Check control board output.
Motor is not operating Ensure that there is power supplied to
the motor. Check control board output.
Circuit Board has failed/fuse is blown Replace circuit board.
Remove power and allow motor to cool.
is open.
Motor has failed Replace motor.
Fan is stuck Remove obstruction or replace fan/motor
the unit to start. Unit will not operate if
airow is not present.
thermistors.
Thermisor failure. See page 9.
Restart unit and ensure proper operation. If motor will not turn, replace motor.
as necessary.
LED. See page 8.
Ensure that the fan is operating and reset
the control board by pressing the reset button for 3 seconds.
Ensure thermistors are connected.
Check water supply.
Verify that the evaporator pad is getting wet.
Comfort
BREEZE
TM
Model CB100
www.trioniaq.com
11
Page 12
10
Installation, Operation, & Maintenance Manual
11
12
3
22
13
Figure 17
12 www.trioniaq.com
Comfort
BREEZE
TM
Model CB100
Page 13
7
8
14
Installation, Operation, & Maintenance Manual
29
20
6
21
17
20
18
16
4
1
15
16
Comfort
BREEZE
TM
Model CB100
Figure 18
www.trioniaq.com
13
Page 14
7
9
14
Installation, Operation, & Maintenance Manual
29
19
6
25
17
16
2
1
15
16
14 www.trioniaq.com
Figure 19
Comfort
BREEZE
TM
Model CB100
Page 15
Installation, Operation, & Maintenance Manual
265713-002 / CB-100
w/o circuit board
1 1 1 266372-001 SOLENOID VALVE, 24V, W/ CONNECTOR
1 - 2 G-217 FLUID RESTRICTOR (NOT SHOWN)
1 1 3 G-110 BLADE - FAN
- 1 4 G-128 FLUID RESTRICTOR
1 - 5 63667 TRANSFORMER - 120V-24V (NOT SHOWN)
1 1 6 265455-001 COMFORTBREEZE DRAIN TRAY
1 1 7 265456-001 COMFORTBREEZE FILTER RETAINER
- 1 8 265457-001 ASS'Y-DISTRIBUTION TUBE 18 HOLE
1 - 9 265457-002 ASS'Y-DISTRIBUTION TUBE 6 HOLE
1 1 10 265460-001 COMFORTBREEZE-SHROUD
1 1 11 266371-001 COMFORTBREEZE, MOTOR MAIN DOME
1 1 12 265462-001 COMFORTBREEZE MOTOR CAP
1 1 13 265463-001 COMFORTBREEZE DOME ACCESS DOOR
1 1 14 265470-001 PAD - EVAPORATOR
1 1 15 265471-001P PAINT - BRACKET,SOLENOID VALVE
265713-001 / CB-100S
w/ ComfortSMART
Controls
ITEM TRION P/N DESCRIPTION
2 2 16 265698-001 PNEUMATIC PUSH-TO-CONNECT FITTING
1 1 17 153296-007 TUBING, 1/4" O.D. x 15" LG
- 1 18 266370-001 CONTROL BOARD, CB 100-S
1 - 19 265800-001 BOARD WITH RELAY, PLATE
- 2 20 266180-001 THERMISTOR ASSEMBLY, APPROX. 9"
- 1 21 265628-001 POWER CORD, 6'
1 1 22 265807-001 MOTOR ASS'Y
- 1 23 265846-001 WIRING HARNESS ASSY, CB100S (NOT SHOWN)
1 - 24 265846-003 WIRING HARNESS ASSY, CB100 (NOT SHOWN)
1 - 25 265847-001 POWER CORD ASS'Y
2 - 26 265849-001 MOTORIZED RELAY/TERM. WIRE (NOT SHOWN)
- 1 27 265160-002 HUMIDISTAT, ELECTRONIC (NOT SHOWN)
1 - 28 265160-001 HUMIDISTAT, MECHANICAL (NOT SHOWN)
1 1 29 266257-001 MAIN BASE CB100
Comfort
BREEZE
TM
Model CB100
www.trioniaq.com
15
Page 16
101 McNeill Rd. | Sanford, NC 27330
P: 800.884.0002 | F: 800.458.2379 | www.trioniaq.com | customerservice@trioniaq.com
Form No. 265817-002 rev. 0513 © Trion 2013. All Rights Reserved.
Trion
®
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