Trion Air Boss T1001 Module, Air Boss T2002 Module, Air Boss T1300, Air Boss T2600 Installation And Operation Manual

CUSTOM PACKAGED

ELECTRONIC

AIR CLEANER

Air Boss

T-Series

T1001 Module
T2002 Module

T1300
T2600

• INSTALLATION

• OPERATION

• SERVICE

Electrostatic Precipitators for

Commercial & Industrial

Applications

101 McNeill Road • Sanford, NC 27330

• •[phone] Fax: [phone] [phone]

www.trioninc.com

T NO. 149869-001 •MANUAL PAR June 2004

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TABLE OF CONTENTS

I. Specifications................................................................................... ......... ...

II. Pr

New Unit Inspection......................................................................................................................4

Operation.......................................................................................................................................4

How It Operates.............................................................................................................................4

Unit Operation...............................................................................................................................4

Ducting Application......................................................................................................................5

Liquid Aerosol Installation..........................................................................................................5

Electrical Installation...................................................................................................................6

Cleaning........................................................................................................................................6

Inspections...................................................................................................................................7

VI. W

T1001 / T2002...............................................................................................................................7

T1300 / T2600...............................................................................................................................7

Troubleshooting Diagram ..........................................................................................................8

Figure 1 – T1300 Unit..................................................................................................................9

Figure 2 – T2600 Unit................................................................................................................10

Figure 3 – T1001 Unit................................................................................................................11

Figure 4 – T2002 Unit................................................................................................................12

Figure 5 – Enclosure Assembly...............................................................................................13

Figure 6 – Blower Assembly....................................................................................................14

Figure 7 – Blower Assembly Bill of Material...........................................................................15

Figure 8 – Ionizer/Collector Cell ..............................................................................................16

Figure 9 – Blower Curves.........................................................................................................17

Figure 10 to 13 – Wiring Diagrams .................................................................................. 18-21

Con

eparation For Installation .........................................................................................................4

III. Installation....................................................................................................................................5

IV. Maintenance.................................................................................................................................6

V. Replacement Parts .......................................................................................................................7

arranty.......................................................................................................................................7

VII. Troubleshooting Guide ..............................................................................................................7

VIII. Diagrams / Exploded View Figures............................................................................................

tact Information........................................................................................................................22

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... ......... ......................3

Page

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SPECIFICATIONS:

I.

.

Model

T1001 Module 120V, 60 HZ , 1 PH. - 0.4
T1001 Module 230V, 50 HZ , 1 PH. - 0.2
T1001 Module 230V, 60 HZ , 1 PH. - 0.2
T1001 Module 230V, 60 HZ , 3 PH. - 0.2
T1001 Module 460V, 60 HZ , 3 PH. - 0.1

T2002 Module 120V, 60 HZ , 1 PH. - 0.5
T2002 Module 230V, 50 HZ , 1 PH. - 0.3
T2002 Module 230V, 60 HZ , 1 PH. - 0.3
T2002 Module 230V, 60 HZ , 3 PH. - 0.3
T2002 Module 460V, 60 HZ , 3 PH. - 0.2

POWER REQUIREMENTS

oltage HP AMPS (Max)

T1300 120V, 60 HZ, 1 PH. 3/4 11.2
T1300A 230V, 60 HZ , 1 PH. 3/4 5.6
T1300B 230V, 60 HZ , 3 PH. 1 3.6
T1300C 460V, 60 HZ, 3 PH. 1 1.8
T1300D 575V, 60 HZ, 3 PH. 1 1.6
T1300E 230V, 50 HZ , 1 PH. 3/4 5.9
T1300N 208V, 60 HZ, 3 PH. 1 3.6

T2600 120V, 60 HZ, 1 PH. 3/4 11.3
T2600A 230V, 60 HZ , 1 PH. 3/4 5.7
T2600B 230V, 60 HZ , 3 PH. 1 3.7
T2600B 230V, 60 HZ , 3 PH. 2 6.5
T2600C 460V, 60 HZ, 3 PH. 1 1.9
T2600C 460V, 60 HZ, 3 PH. 2 3.3
T2600D 575V, 60 HZ, 3 PH. 1 1.7
T2600E 230V, 50 HZ , 1 PH. 3/4 6.0
T2600N 208V, 60 HZ, 3 PH. 1 3.7
T2600N 208V, 60 HZ, 3 PH. 2 6.5
Note:
Ionizer Voltage: 6 KVDC
Collect or Vo ltage: 12 KVDC
Motor: (where applicable) Ball bearing, Totally enclosed, Fan Cooled.

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II. PREPARATION FOR INSTALLATION

This manual should be carefully read before starting the
preparation and installation of the air cleaner.

The installation should conform to all local ordinances
associated with building codes and electrical codes
required for the unit. Authorities having jurisdiction
should be consulted before installation is made. If there
are no local codes, the installation should conform to
the National Electrical Code.

SAFETY NOTE:
Factory designed access to all electrically charged
high voltage components contain electrical
interlocks for the safety of operating personnel. Any
additional access that may be provided in the
system, where there is access to high voltage, must
be equipped with such interlocks. Interlocks are
readily available from the factory.

The 575V, 3 Phase unit does not have internal motor
overload protection. The installer must provide overload
protection in accordance with National Electrical Code,
Canadian Electrical Code, Part 1 or other applicable
electrical codes.

For maximum air cleaning efficiency, your air cleaner
should be located as specified by your Trion
representative.

The unit can be either wall-mounted or chain-hung.
Trion can supply eyebolts.

NEW UNIT INSPECTION

Immediately, upon receiving the unit, carefully examine
the package for damage during transit. If the unit is
damaged, contact the last carrier for claim filing and
contact your Trion representative.

While unpacking the unit, look for concealed shipping
damage. If there is damage, it should be reported to the
last carrier for claim filing.

OPERATION

What is your Electronic Air Cleaner?

Your air cleaner is a high efficiency contaminant
collector designed to remove up to 95% of the dust,
smoke, liquid aerosol and other pollutants from the air
passing through it.

HOW IT OPERATES

Polluted air is drawn into the unit by the belt driven
blower on a T1300 or T2600 unit. The T1001 and T2002
units require an external air handler to move the air.

After passing through a pre-filter, the particles in the air
are given an electrical charge supplied by the power
supply. As the particles enter the collector cells, these
charged particles are attracted to and collected on
grounded collecting plates.

Typical Electronic Cell Operation

UNIT OPERATION

Control Switch (A): The control switch is located on

the cell access door. It controls the operation of the
power pack (and the belt driven blower on the T1300
and T2600). The control switch should be in the “OFF”
position when the cell access door is open for
maintenance of the unit.

Indicating Light (B): The light located adjacent to the
control switch is an indicator of the performance of your
electronic air cleaner. When the control switch is “ON”,
the blower should operate on the T1300 and T2600,
and the indicator light should glow. If the light does not
glow or if it continually flickers and is accompanied with
a continual snapping or arcing noise, the air cleaner
requires attention and may need to be cleaned.

Cell Access Latches ( C ): The cell access latches are
located on the door near the intake end of the unit. To
open the cell access door, lift and turn the latches
counter clockwise.

Arcing (snapping or cracking noise): An occasional
arcing noise may be emitted from the air cleaner. This is
a normal occurrence caused by exceptionally large
pieces of dirt, etc., entering the collecting elements. In
addition, an arcing noise accompanied by a flickering of
the indicating light may be noticed after washing the
cells. Should this occur, allow more drying time. Also,

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see “Troubleshooting Chart”, for additional causes of
arcing.

The louvers on the grill are adjustable so the direction of
airflow can be controlled as desired.

NOTE: The unit is equipped with an interlock switch for
your safety. The unit will not operate if the cell access
door is not closed securely.

NOTE: an interlock switch does not protect the blower
access door on the T1300 and T2600. Do not attempt to
operate the unit unless the door is fastened securely.

DUCTING APPLICATION

The T1300 and T2600 air cleaners are designed for
both free hanging applications and limited duct system
applications. The duct systems must be carefully
designed to keep the external static pressure to a
minimum while still moving the required amount of air.
Some added static pressure could be overcome by
adjusting the blower drive pulleys or using a more
powerful motor. Capture hoods and duct design
information may be obtained from the Industrial
Ventilation Handbook or from your local Trion
representative.

To maintain the selected cleaning efficiency, it is
important to assure that the total air volume (capacity in
CFM or m3/hr) is uniformly distributed across the entire
face area of the unit. The metal mesh filters, perforated
plate or mist suppressors provide some resistance to
effect even air distribution. However, since most air
ducts are designed to handle air velocities greater than
the rated velocity of the air cleaner, it is necessary to
properly transition any attached ducting. If possible, a
contraction ratio of 1 in 3 (approximately 20°) should be
maintained. If space prohibits, turning vanes, air baffles
or other means may be utilized. Ducting – where
attached to the cabinet collars – should be gasketed,
caulked or otherwise made watertight.

III. INSTALLATION – READ THOROUGHLY

1. Carefully unpack unit from shipping crate or carton

and examine for damage in shipment.

2. Remove ionizer/collector cell(s), pre-filters and

after-filters.

3. Attach 500 pound (227 kg) test chain to the ceiling

joist using:
a. Wood joist – 3/8” (m10) eye bolts
b. Metal joist – wrap chain around joist at least

twice and secure with 500 pound (227 kg) test
connecting link

4. Chain should be cut to allow the unit to hang from a

predetermined height from the floor. (Usually 10-12
feet or 3.0-3.6 m).

5. The unit is equipped with a locator dimple in each
corner on the top and bottom. Using the dimples as
a guide, drill (4) 13/32” dia. (10.3 mm) holes that will
be required for mounting the eyebolts, which are
attached to the suspension chain.

6. Position a 3/8” (m10) diameter eyebolt (or larger) in
each hole and secure with a washer and
appropriate nuts.
NOTE: Be sure to place two nuts on each eyebolt to
act a locking nut. Failure to do so may cause the
nuts to loosen and the unit to fall.

7. Using 3/8” (10 mm) connecting links, attach unit to
chain. Use turnbuckles on diagonally opposite
chains.
NOTE: Foul threads on turnbuckles after leveling
unit to ensure that the turnbuckle will not "“back off"
or loosen and cause the unit to fall.

8. The units can be suspended with the direction of
airflow from the right to left. If a left to right airflow is
desired, the unit may be flipped over and the
eyehooks installed in what was originally the
bottom.

LIQUID AEROSOL APPLICATION

INSTALLATIONS

The unit is equipped with a sump, drain hole sized to
accept a ½” NPT fitting.
For the collection of liquid contaminant:

1. Install drain fitting to allow for the attachment of a
liquid collection cup or drain hose. A drain fitting is
available from your representative. An “S” trap is
required in the drain hose to ensure proper drainage
of the collected liquid.

2. Raise the front corner of the unit, opposite of the
drain corner, ½” (13 mm) to enable the collected
liquid to flow to the drain sump.

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Contaminants to be collected – such as oils in vaporous
state – must be condensed into particulate form prior to
entering the ionizing-collecting cells in order to maintain
the anticipated efficiency. Gases, vapors or any non­particulate cannot be precipitated and will therefore
pass through the air cleaner. Any condensing that takes
place downstream from the air cleaner defeats the
purpose. Similarly, heavy concentrations of water vapor,
or other matter that becomes highly conductive when
condensed, must be prevented from entering and/or
condensing in the collecting elements to prevent
electrical arc over and shorting.

ELECTRICAL INSTALLATION

All units must be wired directly in the junction box on the
access door side of the unit. Use NEC Class I wiring
methods. Size branch circuit protection in accordance
with the NEC. Refer to the appropriate enclosed wiring
diagram in the attached figures.

WARNING:
EXERCISE ALL THE NORMAL PRECAUTIONS
WHEN WORKING WITH HIGH VOLTAGE AND
COMPLY WITH NEC AND ALL APPROPRIATE
LOCAL CODES.

Check Out for System Start-up

When the installation has been completed, assure that
the equipment is ready for start-up by checking the
following:

A. All construction debris is removed from the ionizing-

collecting cells, drain connections and ductwork.

B. The drain line from the Trion drain basin is clear and

completely connected to its point of termination.

C. Supply line power is available and electrical wiring

is completed to the junction box.

IV. MAINTENANCE

The following instructions are for use by qualified
personnel.

WARNING

RISK OF ELECTRIC SHOCK
These serving instructions are for use by qualified
personnel only. To reduce the risk of electric shock,
do not perform any servicing other than that
contained in the operating instructions unless you
are qualified to do so.

SAFETY NOTE:
Factory designed access to all electrically charged
high voltage components contain electrical
interlocks for the safety of operating personnel. Any

additional access that may be provided in the
system, where there is access to high voltage, must
be equipped with such interlocks. Interlocks are
readily available from the factory.

Cleaning

To maintain optimum collection efficiency, the pre-filters
and ionizer/collector cells should be removed
periodically and soaked in a solution of hot water and
Trion Tridex detergent for 2 to 4 hours, rinsed
thoroughly and then air dried completely before
reinstalling in the unit.
The frequency of cleaning is dependent on the type of
contaminant being collected. Liquid aerosol requires
less cleaning while welding smoke may require more
frequent cleaning.

Note: Trion Tridex Detergent is specially formulated
for use with Trion electronic air cleaners. Use of
other cleaners and detergents, not specifically
approved by Trion, can cause possible failures in
the unit and will void any and all warranties on our
equipment.

Wash Ionizing/ Collecting Cells

WARNING:
DO NOT USE HIGH PRESSURE STEAM CLEANING
EQUIPMENT TO CLEAN CELLS. THE EXCESSIVE
HEAT AND PRESSURE WILL CAUSE THE PLATES
TO WARP AND IN TURN POSSIBLY CAUSE
EXCESSIVE ARCING.

1. Turn the control switch “OFF” and disconnect power

to the unit.

2. Open the cell access door.

3. Remove ionizer/collector cells and wash in HOT

detergent water. If the collected contaminant is of

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extremely dry nature, it can be blown off the cells
with a pressure hose or by gently tapping the end
plate of the cell.

4. Remove the mechanical pre-filter. Remove
collected dust or lint by vacuuming or brushing.
Wash with warm, soapy water.

5. Rinse all components thoroughly in warm, clear
water and allow to drip dry completely.

6. Replace pre-filters and ionizer/collector cells.
ENSURE the airflow arrows point in the direction of
airflow (towards the blower).

7. Close the access door; reconnect power to the unit.

8. Turn control switch to “ON”. If arcing occurs or the
indicating light flickers, the components may still be
damp. Turn the unit OFF and allow the cells to dry
completely.

Inspections

The motors and blowers on Trion T1300 and T2600 air
cleaners have sealed ball bearings and never need
lubricating.

Belt tension should be checked periodically. When a
moderate force is applied to the belt midway between
the pulleys, the belt should deflect approximately ½ “
(13 mm).

CAUTION
Having too much tension on the belts will shorten
the belt life and place undue stress on the motor
and blower bearings.

V. REPLACEMENT PARTS ORDERING
INFORMATION

The following pages contain exploded views and Bills of
Material for the Trion T Series Air Cleaners. Use these
pages to determine the part numbers of the items
needed. To order parts contact your local Trion
representative and provide the following information:

a. Unit Model number – located on the data label near

the junction box.

b. Part Number and description – from exploded

views.

VI. WARRANTY

All Trion Electronic Air Cleaners are warranted for 3
Year Limited Warranty on units and 1 Year Limited

Warranty on replacement parts. Labor is NOT included.
Do not return defective parts without permission from
the factory and receiving a material return acceptance
number.

VII. TROUBLESHOOTING GUIDE

T1001 / T2002
Problems and Possible Causes:

1. Indicating Light Out
a. Unit not plugged in
b. Control switch “Off”
c. Cell access panel not fully closed
d. Broken cell insulator
e. Extremely dirty cells
f. Service panel not secured in place

2. Excessive arcing noise after washing
a. Collector elements still wet – Allow more drying

time

b. See “Continuous arcing noise” below

3. Continuous arcing noise and flickering indicating
light
a. Extremely dirty collector plates
b. Bent collector plates
c. Large piece of material lodged between cell

plates

4. Contaminant Bypass
a. Velocity of airflow is too high through unit
b. Collector plates not grounded
c. Collector cell not making solid connection to

access door and high voltage contact.

IF PROBLEM CANNOT BE DETERMINED OR
CORRECTED - CONTACT YOUR LOCAL TRION
REPRESENTATIVE OR CALL TRION CUSTOMER
SERVICE AT 1-800-884-0002 FOR ASSISTANCE.

T1300 / T2600 Troubleshooting Guide

The troubleshooting chart, shown on the next page, will
enable the user to pinpoint the cause of most problems.
Refer to the Ordering Information for replacement parts.
Before performing any troubleshooting, ensure the
correct input line voltage is present.

WARNING
Factory designed access to all electrically charged
high voltage components contain electrical
interlocks for the safety of operating personnel.
Always unplug the unit while performing service
within the cabinet.

7

9

10

11

12

13

14

Blower / Motor Assembly

FIG 6

15

16

17

18

19

20

21

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Headquarters

Trion, Inc. Trion LTD.
101 McNeill Road The Cavendish Center
Sanford, NC 27330 Winnall Close
Tel. [phone] Winchester, Hampshire
Fax [phone] SO23 OLB, UK
Email: [e-mail] Tel. [phone]
Fax [phone]
Email: [e-mail]

Trion GmbH Fedders International

Boscstr. 60 No. 728 Fuzhou Road
D-50171, Kerpen Rm. 3002-3005
Germany Raffles City Office Tower
Tel. [phone] Shanghai, P.R. China, 200001
Fax [phone] Tel. [phone]
Email: [e-mail] Fax [phone]

Fedders International Fedders International, Inc.
Air Conditioning 128 Joo Seng Road

A-30, Chintels House #05-01
Kalish Colony DP Computers Building
New Delhi Singapore 368 356
India 110048 Tel. [phone]
Tel. [phone] Fax [phone]
Fax [phone]

Contact Information

www.trioninc.com

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