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Air Bear® Supreme
Series
Duct Mount
™
Media Air Cleaner
Installation • Operation • Maintenance
CAUTION:
READ INSTALLATION, OPERATION, AND MAINTENANCE
INSTRUCTIONS CAREFULLY FOR SAFE OPERATION.
155595-001 11/09
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Table of Contents -
Table of Contents Page
Introduction............................................................. 1
Unit Components.................................................... 2
Unit Selection Guide…........................................... 3
Unit Dimensions...................................................... 3
Installation............................................................... 4
Maintenance........................................................... 8
Notes…………........................................................ 9
Warranty.................................................... Back page
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Introduction -
Your media air cleaner is a high efficiency air filtration device designed to remove dirt,
dust, pollen, and other microscopic particles from the air passing through it.
How the Air Cleaner Works
Dirty air enters the air cleaner by way of the return air duct system in your home.
Particles are collected by the special pleated filter media. The pleats provide an
exceptionally large filtering face area in a very compact space which allows maximum
dirt holding capacities with minimum air flow resistance.
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Unit Components -
FILTER
GASKET
CABINET
PANEL
MODEL FILTER P/N GASKET P/N PANEL P/N
AIR BEAR SUPREME 2000
MERV 8: UNIT P/N 455602-025 255649-002
MERV 11: UNIT P/N 455602-525 259112-002
AIR BEAR SUPREME 20 X 20
MERV 8: UNIT P/N 455602-225 255649-003
MERV 11: UNIT P/N 455602-725 259112-003
AIR BEAR SUPREME 1400
MERV 8: UNIT P/N 455602-125 255649-005
MERV 11: UNIT P/N 455602-625 259112-005
356066-1709 356066-1017
356066-1709 356066-1017A
356066-1710 356066-1030
AIR BEAR CUB
MERV 8: UNIT P/N 455602-425 255649-001
MERV 11: UNIT P/N 455602-925 259112-001
356066-1710 356066-1032
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Unit Selection Guide -
HEIGHT
WIDTH
DEPTH
UNIT AIR BEAR 2000 AIR BEAR 20X20 AIR BEAR 1400 AIR BEAR CUB
MODEL
CAPACITY 600 – 2000 CFM 600 – 1800 CFM
600 CFM 0.04 0.05 0.04 0.05 0.06 0.07 0.07 0.09
800 CFM 0.07 0.07 0.08 0.09 0.09 0.12 0.11 0.14
1000 CFM 0.09 0.10 0.12 0.13 0.13 0.17 0.16 0.21
1200 CFM 0.11 0.13 0.15 0.17 0.17 0.23 0.22 0.29
1400 CFM 0.14 0.17 0.18 0.22 0.22 0.30 - 1600 CFM 0.17 0.21 0.21 0.27 - - - 1800 CFM 0.20 0.26 - - - - - 2000 CFM 0.23 0.31 - - - - - -
HEIGHT 20-1/4” 20-1/4” 16-1/4” 16-1/4”
WIDTH 24-7/8” 21-3/8” 24-7/8” 24-7/8”
DEPTH 7-1/8” 7-1/8” 7-1/8” 5-1/4”
HEIGHT 17-7/8” 17-7/8” 13-7/8” 13-7/8”
WIDTH 22-1/2” 19” 22-1/2” 22-1/2”
MERV 8:
UNIT P/N
455602-025
FILTER RESISTENCE TO AIRFLOW (INCHES W.G.)
CABINET OUTSIDE DIMENSIONS (HEIGHT X WIDTH X DEPTH)
CABINET DUCT OPENING DIMENSIONS (HEIGHT X WIDTH )
UNIT P/N
MERV 11:
MERV 8:
455602-525
UNIT P/N
455602-225
UNIT P/N
MERV 11:
455602-725
MERV 8:
UNIT P/N
600 – 1400
MERV 11:
455602-125
CFM
UNIT P/N
MERV 8:
455602-625
UNIT P/N
600 – 1200 CFM
3
455602-425
455602-925
UNIT P/N
MERV 11:
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Installation -
4
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Installation -
Application
This air cleaner is used in forced air heating, cooling, and ventilating systems. The air
cleaner should be installed in the system such that all the system air is circulated
through the air cleaner. Maximum performance is obtained with the system blower set
for continuous operation.
Installation Requirements
The best location for the air cleaner is in the return air duct next to the blower
compartment. In this location, the blower motor and cooling coils will be kept clean.
Do not install the air cleaner in the discharge air duct. Do not install the air cleaner
directly exposed to UV lighting. Before installing the air cleaner, consider the
application. If a transition between the ductwork and air cleaner is required, refer to
section entitled Transitions, below. The unit must be readily accessible for periodic
inspection and replacement of the filter cartridge to maintain maximum efficiency and
trouble-free operation. A clean coil will reduce utility costs by maintaining the coil’s
efficiency. Failure to replace filter cartridge can cause damage to the cooling system.
Allow a minimum of 26” clearance in front of the access panel for filter cartridge
replacement.
Transitions
If the air duct does not fit the
air cleaner cabinet opening,
gradual transitions are
recommended to reduce air
turbulence through the air
cleaner and maximize
efficiency. Not more than
20° (about 4” per running
foot) of expansion should be
used on each side of the
transition fitting.
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Installation -
Turning Vanes
If the air cleaner is installed adjacent to a 90° duct elbow, add turning vanes inside the
duct to improve the air distribution across the face of the air cleaner.
Direction of Air Flow through the Air Cleaner
The air cleaner is set up for left to right air flow, when facing the access door. For right
to left air flow, remove filter cartridge, turn it around and replace in cabinet. The
directional arrows on the filter cartridge must point in the direction of air flow.
Humidifiers
Location of the system humidifier is important to the operation of the air cleaner. When
an evaporative type humidifier is used, it may be installed between the furnace warm
air duct and the return air duct without affecting the air cleaner. Atomizing and spray
type humidifiers should be installed downstream of the air cleaner. If the humidifier
must be installed upstream, allow at least 6 feet between the air cleaner and
humidifier.
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Installation -
Physical Installation
The air cleaner cannot be installed with the access door facing down. The section
entitled Typical Mounting Positions (page 4) shows examples of proper air cleaner
mounting with a variety of furnace installations.
Prior to Installing this Product
1. Read rules and instructions carefully for safe operation. Failure to follow them could
damage the product or cause a hazardous condition.
2. Check the ratings given on the product to make sure it is suitable for your
application.
3. Remove the old furnace filter and discard.
4. The air cleaner cannot remove existing dirt from the blower and ducts. Clean the
area thoroughly before beginning installation.
NOTE: The following is a typical installation of the air cleaner on a highboy
furnace. You may have to alter the installation to fit your specific application.
5. Locate the cabinet in the cold air return duct such that all of the return air flows
through the unit. If the furnace and air cleaner openings are different, use a
transition.
6. Mounting holes are provided in the air
cleaner cabinet for ductwork attachment.
The .140” diameter holes are sized for #8
sheet metal screws, or 1/8” rivets. If the
adjoining ductwork is flanged, install the
screws with the screw heads inside the
cabinet, to prevent damage to the filter
cartridge during removal and installation.
7. Remove the plastic bag from the filter
cartridge and replace filter cartridge in
cabinet.
8. After the unit has been secured, seal
seams air tight with duct tape or caulking.
Reinstall access door to ensure a tight seal.
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Maintenance -
How to Maintain Your Air Cleaner
The media filter cartridge in your air cleaner must be replaced periodically. The
frequency of filter replacement is best determined by visual examination. On average,
filter cartridges with normal usage should be replaced as follows:
MERV 8 Filters - Replace every 9 - 12 months
MERV 11 Filters - Replace every 4 - 6 months
Steps for replacing filter cartridge
1. Open access door by pulling the handle. Remove door completely.
2. Pull used filter straight out of cabinet and place to side.
3. Remove new filter cartridge from plastic bag and save the bag.
4. Slide new filter cartridge into cabinet with “AIR-FLOW” arrow pointing in the
direction of airflow.
5. Replace door and place used filter in plastic bag for easy disposal.
Replacement Filter Cartridges for your Media Air Cleaner
Remember, periodic inspection and replacement of your filter will ensure high
efficiency air cleaning. Contact your HVAC dealer for replacement filter cartridges.
AIR CLEANER
MODEL
AIR BEAR
SUPREME 2000
(20”X25”)
AIR BEAR
SUPREME 1400
(20”X20”)
AIR BEAR
SUPREME 1400
(16”X25”)
AIR BEAR CUB
(16”X25”)
FILTER
CARTRIDGE SIZE
19/3/4”X24-1/4”X4-15/16”
19/3/4”X20-3/4”X4-15/16”
15/3/4”X24-1/4”X4-15/16”
15/3/4”X24-1/4”X3-1/16”
MERV 8 FILTER
CARTRIDGE
PART NUMBER
255649-102 259112-102 3
255649-103 259112-103 4
255649-105 259112-105 3
255649-101 259112-101 6
MERV 11 FILTER
CARTRIDGE
PART NUMBER
FILTERS
PER
CARTON
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Notes -
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Warranty -
MEDIA AIR CLEANER LIMITED TEN-YEAR WARRANTY
This limited warranty covers Trion Residential Media Air Cleaners, excluding door latch, disposable media
cartridge, charcoal filter, accessories, ductwork, and installation. Trion warrants that all new Trion Residential
Media Air Cleaners are free from defects in material and workmanship under normal, noncommercial use and
service. Trion will remedy any such defects if they appear within ten years from the date of original installation
as evidenced by Proof of Purchase from an Authorized Trion Dealer, subject to terms and conditions of this
Limited Ten-Year Warranty stated below:
1. THIS LIMITED TEN-YEAR WARRANTY IS GRANTED BY TRION, 101 MCNEILL ROAD, SANFORD, NC
27330.
2. This warranty shall extend only to any noncommercial owner who has purchased the residential Media Air
Cleaner other than for purposes of resale.
3. All components are covered by this limited warranty except expendable items such as charcoal filters and
filter cartridges.
4. If within the warranty period, any Trion Residential Media Air Cleaner unit or component requires service, it
must be performed by a competent heating and/or air conditioning contractor (preferably the installing
contractor). Trion will not pay shipping charges or labor charges to remove or replace such defective parts
or components. If the part or component is found by inspection to contain such defective material and
workmanship, it will be either repaired or exchanged-free of charge at Trion’s option, and returned freight
collect.
5. In order to obtain the benefits of this limited ten-year warranty, the owner must notify the dealer or
distributor in writing or by phone, of any defect within 30 days of its discovery. If after reasonable time you
have not received an adequate response from the dealer or distributor, notify in writing, by phone, or email:
Trion, 101 McNeill Road, Sanford, NC 27330 / 1-800-884-0002 / customerservice@trioninc.com
6. This limited warranty does not apply to any part or component that is damaged in transit or when handling,
has been subject to misuse, neglect or accident, has not been installed, operated, and serviced according
to Trion’s instruction, has been operated beyond the factory rated capacity, or altered in any such way that
its performance is affected. There is no warranty due to neglect, alteration, or ordinary wear and tear.
Trion’s liability is limited to the replacement of defective parts or components and does not include the
payment of labor charges to remove or replace such defective parts.
7. TRION WILL NOT BE RESPONSIBLE FOR LOSS OF USE OF ANY PRODUCT, LOSS OF TIME,
INCONVENIENCE, OR ANY OTHER INDIRECT, INCIDENTAL OR CONSE QUENTIAL DAMAGES WITH
RESPECT TO PERSON OR PROPERTY, WHETHER AS A RESULT OF BREACH OF WARRANTY,
NEGLECT, OR OTHERWISE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE LIMITATION OR EXCLUSION IN THE
PRECEDING SENTENCE MAY NOT APPLY TO YOU.
8. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
9. Any warranty (express, implied, or statutory), representation, or guarantee other than those set forth
herein, shall expire at the expiration date of this express limited warranty. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE LIMITATION IN THE
PRECEDING SENTENCE MAY NOT APPLY TO YOU.
10. Trion reserves the right to make changes in the design and material of its products without incurring any
obligation to incorporate such changes in units manufactured before the effective date of such a change.
101 McNeill Road, Sanford, NC 27330
(919) 775-2201 / Fax (919) 774-8771 / 800-884-0002 / customerservice@trioninc.com
www.trioninc.com
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