TREND IQ3 series, XNC Series Installation Instructions Manual

1

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

Important: Retain these instructions

Installation Instructions

IQ3.../.../XNC/...

Controller/Interface

CONTENTS

1 Installation - Mounting ....................................................... 1

2 Installation - Configuration ................................................ 4

3 Insertion/Replacement of battery ..................................... 7

4 Disposal ............................................................................. 8

1 Installation - Mounting

Install

1

IQ3xact Installation Instructions TG200766

IQ3xcite Installation Instructions TG200626

Install according to IQ3xact or
IQ3xcite installation instructions
section 3 steps 1 to 11

Connect Serial Interface

2

If /SER/.., serial interface auxiliary board, fitted

or RS232

4 5 6

4 5 6

2

7 8 9

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1 2 3

1

+ 0

+ 0

0V

24V

24V

34 35 36

12

37 38 39

13

40 41 42

14

A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

TX

RX

RTS/TXEN

CTS/RXEN

RS485

RS232

1

2

3

4

5

6

7

8

9

RX

TX

GND

RTS

CTS

(held high)

1
2
3
4
5
6

RX

TX

GND

RTS

CTS

either 9 way D type plug

or RJ11 socket

If RS485 2 wire

Note that only one of the two RS232 connectors can be used at a time

0V

T

A

T

B

RA

RB

0V

AB

0V

AB

0V

AB

120 ohm
terminator

Terminator switch ON

IQ3../.../SER/XNC/...

either RS485 2 wire, RS485 4 wire, or RS422

2 part connector with 5 screw terminals fo 0.5 to 2.5 mm2 cross
section area (14 to 20 AWG) cable

If RS485 4 wire

0V

T

A

T

B

RA

RB

0V

TA TB RA

RB

0V

TA TB RA

RB

0V

TA TB RA

RB

120 ohm
terminators

Terminator switch ON

IQ3../.../SER/XNC/...

If RS422

0V

T

A

T

B

RA

RB

TA
TB
RA
RB

0V

Terminator switch OFF

external 100 ohm
terminator

100 ohm
terminator

IQ3../.../SER/XNC/...

32 devices maximum

32 devices maximum

Note pins 1,6,9 - no connection

Note pin 2 - no connection

Note that only one of the RS232 or RS485 connectors can have
a cable connected at any one time in order to comply with Class
B EMC emission standard (EN61000-6-3, residential, commercial,
and light industrial environments).

WARNING: Failure to comply with this requirement will reduce
the unit to Class A (industrial environments); in a domestic
environment the unit may cause radio interference, in which
case the user may be required to take adequate measures.

If the IQ3/XNC/SER controller and its slave units are in the same
cabinet using the same power supply, each device should have
a good physical earth (ground) connection.

Step 2 continued over page

2

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

IQ3../.../XNC/... Installation Instructions

Connect Serial Interface (continued)

2

0V

T

A

T

B

RA

RB

0V

A

B

0V

A

B

0V

A

B

0V

A

B

Cabinet A

0V

A

B

0V

A

B

0V

A

B

0V

AB

0V

AB

0V

AB

Cabinet B

Isolating
Repeater

Isolating
Repeater

Surge
Protection

Surge
Protection

terminate at farend

terminate at farend

Backbone Bus

to more cabinets

Surge Ground orEarthBond

Surge Ground
or Earth Bond

Multiple Cabinets

If the IQ3/XNC/SER controller and its slave units are in different cabinets or use different power supplies (e.g. different
UPSs), the cabinets should be isolated from each other. If the bus is likely to suffer from surge and grounding problems,
surge protection should be added. The isolator should be connected to the earth (ground) of the nearest device, the 0V
of the isolator and the surge protector should be connected together, and earth (ground) of the surge protector’s exposed
side (e.g. backbone bus) should be connected as directly as possible to the surge ground or earth bond.

1 Installation - Mounting (continued)

RS485 2 wire, RS485 4 wire, or RS422 (continued)

3

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

Installation Instructions IQ3../.../XNC/...

Connect IQ System Current Loop Network

3

If /LAN/.., IQ system current loop Lan auxiliary board,
fitted

4 5 6

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1 2 3

1

+ 0

0V

24V

24V

34 35 36

12

37 38 39

13

40 41 42

14

A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

P 0

TX

RX

OK

1 Installation - Mounting (continued)

25 26 27

N

+ 0

1234

1 2 3 4

IQ LAN

IQ LAN

T- T+ R- R+

T- T+ R- R+

1234

1 2 3 4

T- T+ R- R+

T- T+ R- R+

2 off 2 part connectors with 4 screw terminals for 0.5 to 2.5 mm2 cross
section area (14 to 20 AWG) cable

INOUT

earth (ground) screen to convenient
input channel screen terminal

Using 2 wire method

25 26 27

N

+ 0

1234

1 2 3 4

IQ LAN

IQ LAN

T- T+ R- R+

T- T+ R- R+

1234

1 2 3 4

T- T+ R- R+

T- T+ R- R+

INOUT

Using 4 wire method

polarity independent

Continue Installation

4

IQ3xact Installation Instructions TG200766

IQ3xcite Installation Instructions TG200626

Install according to IQ3xact installation instructions section 4 step 1 to step 19,
or IQ3xcite installation instructions from section 3 step 12 to section 4 step 20.

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earth (ground) screen
to convenient input
channel screen terminal

4

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

IQ3../.../XNC/... Installation Instructions

19K2

0
1

9K6

9k6

19k2

2 Installation - Configuration

Continue Installation

1

IQ3../.../XNC/... Installation Instructions TG200911 sheet 1

IQ3xact Installation Instructions TG200766

IQ3xcite Installation Instructions TG200626

Complete IQ3../.../XNC/... installation instructions sheet 1
and IQ3xact installation instructions up to section 4 step 19,
or IQ3xcite Installation Instructions up to section 4 step 20.

Select Terminator Switch Position

2

If /SER/.., serial interface auxiliary board, fitted

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 2725 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1

+ 0+ 0

0V

24V

24V

34 35 36

12

37 38 3937 38 39

13

40 41 42

14

A

31 32 33

P

11

43 44 4543 44 45

15

46 47 4846 47 48

16

100-240V

OK RX

P 0P 0

P 0P 0

P 0P 0

P 0

P 0P 0

P 0P 0

TX

RX

RTS/TXEN

CTS/RXEN

RS485

RS232

terminator in circuit terminator out of circuit

RS485 4 wire
RS485 2 wire

RS422

terminator in either position

RS232

Set current loop Network Baud Rate and Address

3

If /LAN/.., IQ system current loop Lan auxiliary board, fitted

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

28 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1

+ 0

+ 0

0V

24V

24V

34 35 36

12

37 38 39

13

40 41 42

14

A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240V

OK RX

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

TX

RX

OK

a, Set address switch

1 2 4 8 16 32 64

0
1

e.g. Address = 2 + 16 = 18

NOT SET

SET

Address = A

=A*

IQ3../LAN/XNC/...

*Note that the IQ3../LAN/XNC/... may also use addresses
for its virtual CNC, and for its local supervisor CNC which
should also be unique on the Lan.

=A/

=A/

=A/

address

1, 4 to 9, 11 to 119

0, 2, 3,10 or >119

b, Set baud rate switch

current loop Lan baud rate = B

= B

= B

= B

= B

e.g. Baud Rate = 19k2

5

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

Installation Instructions IQ3../.../XNC/...

IQ3../.../LAN/XNC/...

?

IQ3../.../LAN/XNC/...

?

2 Installation - Configuration (continued)

Check current loop network

4

4 5 6

4 5 6

2

7 8 9

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1 2 3

1

+ 0

+ 0

0V

24V

24V

34 35 36

12

37 38 39

13

40 41 42

14

A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

TX

RX

OK

TX

RX

OK

b RX

a TX

c OK

Network Address

0,2,3 or >119

IQ3../.../LAN/XNC/...

O

I

1234

1 2 3 4

IQ LAN

IQ LAN

T- T+ R- R+

T- T+ R- R+

1234

1 2 3 4

T- T+ R- R+

T- T+ R- R+

1234

1 2 3 4

IQ LAN

IQ LAN

T- T+ R- R+

T- T+ R- R+

1234

1 2 3 4

T- T+ R- R+

T- T+ R- R+

IQ Faulty

Check network cabling for
short circuits with a
multimeter (NOT Megger)

Check baud rate. Switch on
other nodes until faulty

node is found (OK ).
Correct fault.

OK

OK

TCLTool2 ManualTC200832
TCL Manual TE200017

Create TCL Application

5

Creat TCL application using TCLTool2

TCLTool2
runs within SET

IQ3../.../XNC

If using /SER/, ensure that interface type is set up in the TCL
application (RS232, RS485 2 wire, or RS485 4 wire). See
step 8 below.

If /LAN/.., IQ system current loop Lan auxiliary board, fitted

6

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

IQ3../.../XNC/... Installation Instructions

TCLTool2 ManualTC200832
SET Manual TE200147

Download TCL Application

6

Use TCLTool2 or SET to download TCL Application (XNC file)

Note that if XNC (TCL application) file is protected, the installer should send MAC address(es) of the targetted controller(s)
to the XNC file supplier. On receipt of this data the supplier will send back an unlock code which can be used to authorise
the file within SET to run on the designated MAC Address(es).

Router

IQ3

Ethernet

either across IQ system network over Ethernet

or across IQ system network using local Ethernet
connection

Note that downloading IQ3 TCL application is possible through a virtual CNC once the virtual CNC address is set up,
and if IP addressing is set up correctly in both PC and IQ3.

TCLTool2, SET

100-240 V

OK RX

RJ45

TCLTool2, SET

standard Ethernet connection

standard Ethernet cable

XCITE/XA crossover adaptor
order separately (XCITE/XA/5 pack of 5)

local PC (Ethernet) connection can be either to adjacent
Ethernet hub using standard cable only, or directly to IQ3
using standard cable and crossover adaptor, XCITE/XA.

2 Installation - Configuration (continued)

Continue Installation

9

IQ3xact Installation Instructions TG200766

IQ3xcite Installation Instructions TG200626

Continue installation according to IQ3xact installation
instructions section 4 step 21 on, or IQ3xcite installation
instructions section 4 step 22 on

Check Serial interface type

7

If /SER/.., serial interface auxiliary board, fitted

4 5 6

4 5 6

2

7 8 9

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1 2 3

1

+ 0

+ 0

0V

24V

24V

34 35 36

12

37 38 39

13

40 41 42

14

A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240V

100-240V

OK RX

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

TX

RX

RTS/TXEN

CTS/RXEN

RS485

RS232

RS485

RS232

RS485

0V

TAT

B

RARB

A

B

0V

RS485

0V

TAT

B

RARB

TA TB RA RB

0V

RS232

RJ11 or 9 way D

either

RS485 2 wire RS485 4 wire

RS232

The interface type is set up in the TCL application (see
step 5 above)

Check Serial interface operation

8

If /SER/.., serial interface auxiliary board, fitted

Note perform this step after the ‘Configure IQ3’ step in
the main installation instructions

4 5 64 5 6

2

7 8 97 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 3028 29 30

10

+ 0

+ 0

+ 0

+ 0

+ 0+ 0

+ 0

+ 0

+ 0

+ 0

1 2 31 2 3

1

+ 0+ 0

0V

24V

24V

34 35 3634 35 36

12

37 38 3937 38 39

13

40 41 4240 41 42

14

A

31 32 33

P

11

43 44 45

15

46 47 4846 47 48

16

100-240V

OK RX

P 0P 0

P 0P 0

P 0P 0

P 0

P 0P 0

P 0P 0

TX

RX

RTS/TXEN

CTS/RXEN

RS485

RS232

TX

RX

RTS/TXEN

CTS/RXEN

TCL LEDs activated by TCL application

LED 1 (yellow)
LED 2 (green)

LED 3 (red)

LED 4 (yellow)

Communications LEDs

TX: (yellow) messages transmitted; flashes while communicating
RX: (yellow) messages received; flashes while communicating
RTS/TXEN: RS232 - RTS ready to send if handshaking selected

RS485 4 wire -enabled to transmit
RS485 2 wire -in transmit mode (extinguished in receive mode)

CTS/RXEN: RS232 - CTS clear to send if handshaking selected

RS485 4 wire -enabled to receive
RS485 2 wire -permanently extinguished

Note perform this step after the ‘Configure IQ3’ step in
the main installation instructions

7

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

Installation Instructions IQ3../.../XNC/...

3 Insertion/Replacement of Battery (if battery required)

O

I

Switch Off

1

Isolate I/O

2

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1

+ 0

0 V

24 V

24 V

34 35 36

12

37 38 39

13

40 41 42

14A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240 V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

O

I

O

I

WARNING: The
connecting leads

may be connected
to supplies. Isolate before
touching.

Open Panel

3

A

0 V

24 V

24 V

34 35 36

12

37 38 39

13

40 41 42

14A

31 32 33

P

11

43 44 451546 47 48

16

100-240 V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0 + 0+ 0

+ 0

+ 0

+ 0

1 2 3

1

+ 0

WARNING: Opening the panel may expose

dangerous voltages.

417-IEC-5036

Remove Auxiliary Board Cover

4

a

b

c

d

CR 2032

CR 2032

Remove battery (if replacing battery)

5

Replace Auxiliary Board Cover

7

Warning: The lithium battery must not be recharged,

disassembled, burnt or short circuited.
Misuse may cause explosion or fire.
Dispose of carefully (see Section 4,
Disposal, below). Refer to Health and
Safety Executive Guidance Note GS43.

+

Insert new battery

6

CR2032 3 V

ab

9

Reconnect Supply to I/O

Close Panel

8

A

0 V

24 V

24 V

34 35 36

12

37 38 39

13

40 41 42

14A

31 32 33

P

11

43 44 451546 47 48

16

100-240 V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

19 20 21

7

22 23 24

8

25 26 27

9

28 29 30

10

+ 0

+ 0

+ 0

+ 0 + 0+ 0

+ 0

+ 0

+ 0

1 2 3

1

+ 0

10

Switch On

4 5 6

2

7 8 9

3

10 11 12

4

13 14 15

5

16 17 18

6

+ 0

+ 0

+ 0

+ 0

+ 0

1 2 3

1

+ 0

0 V

24 V

24 V

34 35 36

12

37 38 39

13

40 41 42

14A

31 32 33

P

11

43 44 45

15

46 47 48

16

100-240 V

OK RX

P 0

P 0

P 0

P 0

P 0

P 0

O

I

O

I

O

I

IQ3.../.../XNC/.../USA/UL/24
is UL rated as ‘UL916 listed
open energy management
equipment’.

8

IQ3../.../XNC/... Controller/Interface Installation Instructions TG200911 Issue 1/D 03/09/07

IQ3../.../XNC/... Installation Instructions

Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route
du Bois 37,Switzerland by its Authorized Representative, Trend Control Systems Limited.

Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content
hereof without obligation to notify any person of such revisions or changes.

Trend Control Systems Limited

P.O. Box 34, Horsham, West Sussex, RH12 2YF, UK. Tel:[phone] Fax:[phone] www.trend-controls.com

Trend Control Systems USA

6670 185th Avenue NE, Redmond, Washington 98052, USA. Tel: [phone], Fax: [phone] www.trend-controls.com

WEEE Directive :

At the end of their useful life the packaging,
product, and any battery should be disposed

of by a suitable recycling centre.
Do not dispose of with normal household waste.
Do not burn.

4 Disposal