TREND T3-USA Manual For The Installation, Use And Maintenance

T3

PLUNGE
ROUTER

USA

-1-

T3 - USA

Dear Customer

Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.

Please remember to return your guarantee card
within 28 days of purchase.

TECHNICAL DATA

Voltage: 120V
Ampage 5A
Power input

3

⁄4HP
No load speed 8000-32,000 min-1
Router carriage 2 columns
Router carriage stroke 13⁄8”
Revolver depth stop 3-step, turret stop

adjustment with
graduation

Collet size

1

⁄4”

6mm and 8mm

Bit diameter max. 13⁄

16”

Weight 5.3lbs

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of
life or damage to the tool in case of
non-observance of the instructions in
this manual.

Denotes risk of electric shock.

CONTENTS

TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
ELECTRICAL SAFETY _________________4
ITEMS ENCLOSED ____________________5
DESCRIPTION OF PARTS_______________6
ASSEMBLY & ADJUSTMENT

– Fence Assembly______________________7
– Dust Extractor Spout __________________7
– Switching On & Off____________________8
– Adjusting the Depth of Cut______________8
– Correct Sequence for Fitting Nut,

Collet Spring and Bit __________________9
– How to Fit & Remove a Bit _____________9
– Setting the Electronic Speed Control_____10
– Using the Fine Height Adjuster _________10
– Fixing Points for Accessories___________10
OPERATION __________________________9
– Cutting Direction & Feed Speed ________11
– Moulding Natural Timbers _____________11
– Side-fence Routing___________________12
– Template Guide Bush Routing __________13
– Carving & Grinding___________________14
– Bearing Guided Bits __________________15
– Freehand Routing with the Router_______16
– Batten Routing ______________________16

MAINTENANCE & CARE_______________17
RECYCLING & GUARANTEE ___________17
SPARE PARTS

– Spare Parts List __________________18-19
– Spare Parts Diagram _________________20

The operation of any router can result in foreign
objects being thrown into your eyes, which can
result in severe eye damage. Before beginning
power tool operation, always wear safety glasses
with side shields and a full face shield when
needed. We recommend Wide Vision Safety Mask
for use over eye glasses or standard safety glasses
with side shields. Always wear eye protection.

Carefully read through this entire instruction Manual
and the entire router Operator’s Manual before using
your new T3 Router. Pay close attention to the Safety
section and the Safety Symbols. If you use your T3
Router properly and only for what it is intended, you
will enjoy years of safe, reliable service.

Caution

For Technical Support
Email: [e-mail]

-2-

T3 - USA

SAFETY

Observe the safety regulations in the
instruction manual of the Power Tool to
be used or connected to this
attachment. Also observe any applicable
additional safety rules. Read the
following safety instructions before
attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

General

■ Disconnect power tool, when not in
use. Before servicing and when
changing accessories such as drill
bits & router bits. Disconnect power
tool and attachment from power
supply. Ensure the machine is
switched off before plugging tool in
or connecting to a power supply.

■ Always mount the power tool,
accessory or attachment in
conformity with the present
instructions.

■ Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area.

■ Make the workshop child proof with
padlock and master switch.

■ Dress properly. Do not wear loose
clothing or jewellery, they can be
caught in moving parts. Rubber
gloves and non-skid footwear is
recommended when working
outdoors. Wear protective hair
covering to contain long hair.

■ Consider working environment. Do
not use the product in the rain or in
a damp environment. Keep work
area well lit. Do not use power tools
near gasoline or flammable liquids.
Keep workshop at a comfortable
temperature so your hands are not
cold.

■ The accessory or attachment must
be kept level and stable at all times.

■ Keep work area clean. Cluttered
workshops and benches can cause
injuries

■ Use the attachment with the power
tools and accessories specified in
this manual only. Do not force the
tool or attachment to do a job for
which it is not designed.

■ Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

■ For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for
the spindle and bit to stop rotating
before making any adjustments.

■ Always keep guards in place and in
good working order.

■ Remove any nails, staples and other
metal parts from the workpiece.

■ Maintain tools and bits with care.
Keep bits sharp and clean for better
and safer performance. Do not use
damaged bits. Follow instructions for
lubricating and changing
accessories. Keep handles dry,
clean and free from oil and grease.

■ Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.

■ Check damaged parts. Before
operation inspect the attachment,
the power tool, the cable, extension
cable and the plug carefully for signs
of damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have
any damage repaired by an
Authorised Service Agent before
using the tool or accessory.

■ Do not use tool if switch does not
turn it on or off. Have defective
switches replaced by an Authorised
Service Agent.

■ Don't over reach. Keep proper
footing and balance at all times.

■ Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.

■ Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

■ Check all fixing and fastening nuts,
bolts and screws before use to
ensure they are tight and secure.
Periodically check when machining
over long periods.

■ Stay alert. Watch what you are
doing. Use common sense. Do not
operate tools when you are tired,
under the influence of drugs, alcohol
or any medication.

■ Personal Protective Equipment
(PPE). All PPE must meet current
legislation.

■ Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.

■ Always clamp workpiece being
machined securely.

Routing Safety

■ Disconnect router power tool. When
not in use, before servicing and when
changing accessories such as bits,
disconnect router and attachment
from power supply.

■ Ensure router bit has stopped rotating
before changing it. Never use the
spindle lock as a brake.

■ Remove adjusting keys and
wrenches. Form the habit of checking
to see that keys and adjusting
wrenches are removed from the
router tool, bit and attachment before
turning router on. Make sure bit can
rotate freely.

■ Check all ball bearing and blade fixing
screws before use to ensure they are
tight and secure. Periodically check
when machining over long periods.

■ When using a template guide bush
ensure it cannot come into contact
with collet and nut.

■ Noise. Take appropriate measures for
the protection of hearing if the sound
pressure of 85dB(A) is exceeded.
Routing sound pressure may exceed
85dB(A), so ear protection must be
worn.

■ Eye protection. Wear safety goggles,
spectacles or visors to protect the
eyes from ejected waste particles.

■ Respiratory protection. Wear a face or
dust mask, or powered respirator.
Dust masks/filters should be changed
regularly.

■ Do not switch router on with the bit
touching the workpiece.

■ The direction of routing must always
be opposite to the bits direction of
rotation.

■ After work, release the router plunge
and allow spindle to stop rotating
before putting machine down.

■ Check before cutting that there are no
obstructions in the path of the router.
When cutting through the full
thickness of the workpiece, ensure
there are no obstacles beneath
workpiece, and that a sacrificial work
surface is used.

-3-

T3 - USA

Additional Safety Rules For Router
Bits

■ Cutting tools are sharp. Care should
be taken when handling them.

■ Always use router bits with a shank
diameter corresponding to the size of
the collet installed in your tool.

■ Always run router bits at the spindle
speed recommended and marked
accordingly. Ensure bit has reached
correct speed before entering
w

orkpiece. Recommended speeds
can be found on the packaging, in
cutter instructions or in the Trend
R

outing Catalogue.

■ Always use router bits in a router.
Router bits must not be used in a
drill. Drill and boring bits must not be
used in a router. Router bits must
only be used for the material cutting
application for which they are
designed. Do not use on metal or
masonry.

■ Never use router bits with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.

■ Do not drop router bits or knock them
against hard objects. Do not use
router bits that are damaged.

■ Router bits should be kept clean.
Resin build up should be removed at
regular intervals with Resin
Cleaner®. The use of a dry lubricant
(Trendicote

®

PTFE) will act as a
preventative. Do not use PTFE spray
on plastic parts.

■ Router bit shanks should be inserted
into the collet to the mark line on the
shank. This ensures that at least 3⁄4of
the shank length is held in the collet.
Do not over-tighten the collet nut as
this will score the shank and create a
weakness and fracture point.

■ Observe the correct assembly
instructions in the router instruction
manual for fitting the collet and nut.
Observe the router power tool
manual instructions on fitting bits
correctly.

■ It is advisable to periodically check
the collet and collet nut. A worn,
distorted or damaged collet can
cause vibration and damage the
shank, and should be replaced. Worn
collet nuts should be replaced.

■ Do not take deep cuts in one pass;
take several shallow or light passes
to reduce the side load applied to the
router bit. Too deep a cut in one pass
can stall the router.

■ Very small diameter router bits must
be handled and used with care.

■ Always return router bit to its
packaging after use.

■ Should you experience excessive
vibration during use stop
immediately. Have the eccentricity of
the router, router bit and clamping
system checked.

■ All fastening screws and nuts should
be tightened using the appropriate
wrench or key in accordance with
the manufacturers instructions.

■ When using arbor type multi-groover
sets ensure that the groover cutting
tips/wings are staggered at 90ºto
each other to reduce the cutting
impact.

Using Routers In A Fixed Position

■ After work, release the router plunge
to protect the router bit.

■ Always use a push-stick or push­block for last 12” of the cut.

■ Whenever possible use a work
holding device or jig to secure
component being machined. Fit a
spelch block to the holding device or
mitre fence to prevent break out on
the timber.

■ Ensure attachment is securely fitted
to the workbench, with table surface
at approximately hip height.

■ Ensure a No-Volt Release Switch is
fixed to or adjacent to the
attachment and that it is used
correctly.

■ Check the feed direction of the
workpiece is always opposite to the
router bits direction of rotation.
Ensure that, when using a router
table, you stand to the front right
hand side of the table (when viewed
from the front) and feed from right to
left. When using an overhead
router, stand to the front left hand
side (when viewed from the front)
and feed left to right.

■ Do not use awkward or
uncomfortable hand positions.

■ Do not reach underneath table or
put your hands or fingers at any time
in the cutting path while tool is
connected to a power supply.

Useful Advice When Routing

■ Trial cuts should be made on waste
material before starting any project.

■ Judge your feed rate by the sound of
the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.

■ Take many light passes rather than
one deep cut to reduce the side load
applied to both router and router bit.

■ When using some attachments
including a router table or dovetail
jig, the use of a fine height adjuster
is highly recommended.

■ When using a template guide bush,
ensure there is sufficient clearance
between router bit tip and inside
each of bush. Ensure router bit and
guide bush are concentric.

Router Bit Maintenance

■ Composite cutting tools (brazed tip)
must be maintained by a competent
person i.e. a person of training and
experience, who has knowledge of
the design requirements and
understands the levels of safety to
be achieved.

■ The design of composite tools must
not be changed in the process of
maintenance.

■ Replacement parts must meet Trend
specification.

■ Tolerances which ensure correct
clamping by the collet shall be
maintained.

■ When re-grinding the tool, care must
be taken not to cause weakening of
the body or the connection between
the cutting edge and the body.

Version 5.0 05/2004

-4-

T3 - USA

Never connect the live (L) or
neutral (N) wires to the ground
pin marked E or

Using an Extension Cord

■ If an extension cable is required, use an
approved triple core extension cable suitable
for the power input of this tool (see technical
data).

■ When using a cable reel, always unwind the
cable completely.

■ Also refer to the table below.

ELECTRICAL SAFETY

Power Supply

The electric motor has been designed for one
voltage only. Always check that the power
supply corresponds to the voltage on the data
plate.

The T3 is double insulated; therefore no
ground wire is required.

25’ 18 18 18 18 16 14

50’ 18 18 18 16 14 12

75’ 18 18 16 14 12 10

100’ 18 16 14 12 10

150’ 16 14 12 12

200’ 16 14 12 10

300’ 14 12 10

400’ 12 10

500’ 12

Ampere

Rating

Cord

Length

0.0 - 2.0

2.1 - 3.4

3.5 - 5.0

5.1 - 7.0

7.1 - 12.0

12.1 - 16.0

-5-

T3 - USA

ITEMS ENCLOSED

1 x Parallel side-fence

2 x Side-fence rods

2 x Grip knobs

1 x Collet

1

/4” fitted to machine

1 x Collet 6mm

1 x Collet 8mm

1 x Guide bush 5/8” and screws

1 x Spanner (17mm A/F) for collet nut

1 x Spanner (15mm A/F) for spindle

1 x Hex key (4mm A/F) for side-fence

1 x Dust extractor spout

1 x Instructions

1 x Guarantee registration card

-6-

T3 - USA

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18

DESCRIPTION OF PARTS

1 Plunge locking lever

2 Depth stop

3 Motor to base locking nut

4 Motor housing

5 Power cable

6 On/Off switch

7 Fixed grip knob

8 Variable speed control dial

9 Collet nut

10

Collet spring (fitted behind collet)

11

Thumb knob to secure fence rods

12

Router base

13

Template guide bush dia. 5/8”

14

Collet

15

Removable fence cheek

16

Side-fence rod fixing screw

17

Hex key for side-fence rods

18

Side-fence body

19

Spanner (15mm A/F) for spindle

20

3-way turret stop

21

Spanner (17mm A/F) for collet nut

22

Thumb knob for depth stop

23

Fence guide rods dia. 5/16” x 12” long

24

Template guide bush fixing nut

25

Template guide bush fixing screw

26

Dust extractor spout (ID. 13⁄8”)

-7-

Fitting and Removing the
Dust Extractor Spout

■ Insert the extractor spout (1) into the base of
the router.

■ Fit the two countersunk headed screws (2)
from beneath and screw-on into the
captivated nuts in the spout.

■ Dismantle in reverse order.

■ The extractor spout is suitable for dust

extractors with a hose diameter of 1

3

⁄8”.

Whenever possible use the
dust extraction spout with a
suitable extractor when
routing.

ASSEMBLY & ADJUSTMENT

1 3/8"

2

1

1

2

6

3

4

5

Fence Assembly

■ Fit the spring washers (1) over the socket
head screw (2) and pass the screw through
the fence (3).

■ Screw the side fence rod (4) onto the screw
and tighten by hand.

■ Use the cut-out in the side of the 17mm
spanner (5) to hold the flat on the rod while
tightening the screw with the hex key (6).

■ Repeat for other rod assembly.

T3 - USA

Adjusting the Depth of Cut

■ Place the machine on the work piece.

■ Pre-set the 3-way turret stop (1) as required.

■ Undo the thumb knob (2) for securing the

depth stop (3).

■ Undo the plunge locking lever (4).

■ Lower the machine slowly until the bit just

touches the work piece and secure it with the
plunge locking lever (4).

■

Raise the depth stop in accordance with the
scale (5) for the depth of cut required and
clamp in place with the thumb knob (2).

The gap between the depth stop and the turret stop

screw determines the depth of cut.

The rotating turret stop screws can be used for
pre-setting up to three depths of cut.

Their
height can be adjusted using a screwdriver (6)
and an 8mm A/F spanner (7).

Never make adjustments
when the router is running or
plugged in.
Deep cuts should always be
routed in several passes.

Off

On

-8-

T3 - USA

By turning the turret stop, three depth

settings can be quickly made.

Switching On & Off

■ A slide switch on the front of the motor body

is used to turn the router on and off. When
fitting the motor unit to the base, ensure that
the switch is facing forwards.

Make sure the machine is
switched off before
connecting it to the power
supply!

3

5

4

2

3

6

1

7

Slide switch

-9-

How to Fit and Remove a Router Bit

Fitting Bits

■ Insert at least 3/4 of the shank length of the bit
(1) into the collet assembly (2).

■ Fit the 15mm A/F spanner (3) onto the flats
on the motor spindle to lock it while tightening
the collet nut, with the 17mm A/F spanner (4).
Do not use excessive force.

Removing Bits

■ Fit the 15mm A/F spanner onto the flats on
the motor spindle to lock it while undoing the
collet nut with the 17mm A/F spanner.

■ The bit should now slide out.

■ Each time you finish using a bit, remove it

and store it in a safe place.

■ A collet spring is fitted into the spindle behind
the collet to allow for easy collet change.

Do not tighten the collet

without a bit fitted.

Always use bits with
shanks which match the
diameter of the collet.

Do not use bits larger
than 1

3

⁄

16”

in diameter.

1

4

3

2

Correct Sequence for Fitting Collet,
Nut, Collet Spring and Bit

T3 - USA

Setting the Electronic Speed Control
Dial

The speed is infinitely variable from 8,000 to
32,000 RPM using the electronic speed control
dial (1) for uniform cutting results in all types of
wood, plastics and in aluminium.

■ Turn the electronic speed control dial to the
required level. The dial is lettered from A to G
and corresponds to router speeds from 8,000
RPM to 32,000 RPM.

■ Generally, use the lower settings for large
diameter bits and the higher settings for small
diameter bits. The correct setting will also
depend on the density of the material, depth of
cut and feed speed of the router, as severe loss
of rpm denotes motor overload. In most cases
the slowest speed required for large bits with
smaller shank sizes is dial letter D.

Using the Fine Height Adjuster

The optional fine height adjuster (Ref. FHA/001)
should be used when fine adjustment is required.
This is especially recommended when using our
dovetail jig or router table.

■ Remove the depth stop and replace it with the
fine height adjuster.

■ Leave the plunge locking grip knob and the
thumb knob loose and thread the end of the
fine height adjuster onto the longest screw.

■ Set the depth of cut by turning the fine height
adjuster handle until the correct height is
reached. Then lock the carriage clockwise
with the plunge locking grip knob.

Remember to always unlock the
carriage by releasing the plunge
locking lever when adjusting the
height with the fine adjuster.

Fixing Points for Accessories

The router has two M6 threaded holes in its base
for fixing the router to a table or various jigs and
accessories.

The use of Trend routers in router tables offered
by other manufacturers has not been
investigated for compliance with applicable safety
standards.

A

1

-10-

T3 - USA

115mm

15mm

M6

Dial Router

No. Speed

A 8,000 rpm
B 12,000 rpm
C 16,000 rpm
D 20,500 rpm
E 24,000 rpm
F 28,000 rpm
G 32,000 rpm

Step One

Plunge down and lock the
motor carriage, with the
plunge locking lever.

Step Two

Carry out the routing
operation.

Step Three

Release the plunge locking
lever and the motor carriage
returns to the normal
position.

Sequence of plunging

-11-

Feed Direction

When routing along an edge, the direction of the
router travel should be against that of the
rotation of the bit. This will create the correct
cutting action and prevent the bit ‘snatching’. It
will also pull the router towards the work piece
and hence the side-fence or guide bearing will
be less likely to wander from the edge of the
work piece.

Feed Speed

The speed at which the bit is fed into the wood
must not be too fast that the motor slows down,
or too slow that the bit leaves burn marks on the
face of the wood. Practice judging the speed by
listening to the sound of the motor when routing.

OPERATION

Cutting Direction

Moulding Natural Timbers

When edge moulding natural timbers, always
mould the end grain first, followed by the long
grain. This ensures that if there is ‘breakout’, this
will be removed when the long grain is routed.

Feed direction

of router.

Direction of

bit rotation.

2

1

3

4

The direction of routing must
always be opposite to the bit’s
direction of rotation, otherwise
there is a risk of kick-back.

T3 - USA

Side-fence Routing

The side-fence is used to guide the router when
moulding, edge profiling or rebating the edge of
the work piece or when routing grooves and
slots in the center of the work piece, parallel to
the edge.

The edge of the work piece must be straight and
true. The cheeks are adjustable and should be
set ideally with a 1/8” gap each side of the bit.

Fitting and using the Side-fence

■ Make sure the thumb knobs (3) are fully
released. Slide the guide rods (1) into the
router base (2) and tighten the thumb knobs
(3).

■ Adjust the side-fence (4) to the required
distance and clamp in place with the thumb
knobs (3).

■ Lower the bit height until the bit is just above
the work piece.

■ Lower the bit onto the work piece and set the
bit height by raising the depth stop (5) the
required distance.

■ Switch on the router and when the bit reaches
full speed, gently lower the bit into the work
piece and lock the plunge, with the plunge
locking lever (6).

■ Feed along the timber, keeping sideways
pressure (A) to ensure the side-fence does
not wander away from the work piece edge
and downward pressure on the inside hand
(B) to prevent the router from tipping.

■ When finished, raise the bit, secure with the
plunge locking lever and switch off.

-12-

T3 - USA

C

D

When starting the cut, keep
the pressure on the front
cheek (C) until the back
cheek contacts the work
piece edge.

At the end of the cut, keep
pressure on the back cheek
(D) until the cut is finished.
This will prevent the router
bit swinging in at the end of
the work piece and
‘nipping’ the corner.

A

B

1

2

3

4

5

6

Guide bush
fitted to
router.

E

d
D

Template

FORMULA
(D-d)

E =

2

-13-

Using the Guide Bush

The 5/8” guide bush (1) is fastened to the
router’s base from beneath using the two M5
countersunk machine screws (2) and two nuts
(3) supplied.

Routing with a Template

The guide bush is used in conjunction with a
template when the routing operation is repetitive
or the work piece is complex in shape. The
template is fixed to the upper surface of the work
piece. A bit is chosen with a diameter which will
pass through the center of the bush leaving
enough clearance. The bit can be straight or
shaped. The router can then be guided around
the template so that the shape of the template
will be replicated.

Making the Template

The template is cut from 1/4” MDF, plywood or
plastic to the shape required. The guide bush
offset needs to be allowed for when calculating
the shape of the template. The template must
be smaller by an amount equal to the difference
between the ‘outer edge of the guide ring’ and
the ‘outer edge of the bit’. See below for the
offset calculation. The edge of the template must
be free of imperfections as these will be
replicated in the final work piece.

Calculations for template offset

Template

Template

guide bush

Workpiece

Guide

bush ring

Cutter

2

1

3

Using a template
to rout an edge
straight.

Alternatively it can
be used for cutting
shapes or making
panelling grooves.

T3 - USA

-14-

T3 - USA

3

2

1

Removing the Router from the Plunge
Base

■ Never separate the router from the base while
a bit is fitted in the collet. Always disconnect
the router from the power supply before
separating the router from the base.

■ Use the 15mm open ended spanner (1) to
release the clamping nut (2) on the base.
Slacken the nut off until the motor unit slides
out of the base (3).

■ When re-fitting the motor unit, ensure that the
switch is facing the front of the router so that
it is accessible when plunge routing.

■ Ensure that the clamping nut is re-tightened
before using the router for normal plunge
cutting operations.

Carving and Grinding

Carving and grinding applications can be carried
out with the router removed from its plunge
base. When using the router in this way, only
use multi flute carving, engraving, or de-burring
rasps and burrs.

Always unplug the machine
from the power supply before
separating the router from its
plunge base.

Never use high speed router
bits for carving operations.

-15-

■ Fit the bearing guided bit into the router collet.

■ Place router onto the work piece.

■ Set height of bit using the depth stop (1).

■ Switch on the machine.

■ After releasing the plunge locking lever (2),

lower the machine slowly as far as the depth
stop.

■ With bearing of bit running along board edge,
mould the edge of the work piece by moving
the router in the direction shown.

■ A continuous motion should be used to
prevent burning of the work piece. When
possible, take a number of passes at
increased bit depths. A light final pass will
produce a good finish.

■ When complete, retract the carriage by
releasing the locking grip knob.

■ Switch off the router.

2

1

The guide bearing
ensures the bit follows
the work piece.

Where the material thickness leaves
insufficient room for the bearing to make
contact, a second piece of material can be
temporarily fixed beneath it for the ball
bearing to follow.

Keep downward pressure with
the inside hand to prevent the
router from tipping.

Bearing Guided Bits

Edge profiling and shaping bits are available with
a bearing fitted to the end. This enables shaped
or straight workpieces to be routed without the
need for a guiding device such as a side-fence
or batten.

The edge must be free from imperfections as
these will be reflected in the finish of the mould.
Often alternative diameters of bearings are
offered which will change the shape of the
resulting mould.

With certain shapes such as the chamfer bit
below, increasing the depth of cut will produce a
larger chamfered edge.

T3 - USA

Freehand Routing with the Router

The T3 can also be used for signwriting or
creative freehand work without any form of
guide.

With practice, numbers or name plate designs
can be routed freehand. Draw the design or
motif on the work piece and then rout the design,
taking shallow passes.

Batten Routing

Where a side-fence cannot be used, it is also
possible to guide the router along a batten
clamped across the work piece (with an
overhang at both ends).

Guidance from a batten is similar to that
obtained from a side-fence. This method is
appropriate if the edge of the work piece is
not straight or is not very smooth or simply
the guide rods of the side-fence are too short
for the job.

Use the straight edges of the router base and
calculate the distance required from the edge
of the batten to the cut required. Always
check that the clamps do not obstruct the
path of the router before starting the cut.

Standard technique is used, and

side pressure applied to ensure the

router does not wander from the

batten.

A V groove bit is
ideal for engraving
designs at shallow
depths.

-16-

T3 - USA

-17-

MAINTENANCE AND CARE

Cleaning

■ Keep the machine clean at all times. Some
maintenance products and solvents may
damage the plastic parts, these include
products containing Benzene, Trichloroethyle
Chloride and Ammonia.

■ Never use any caustic agents to clean the
plastic parts.

Ensure machine is isolated from
power supply.

It is advisable to have the
brushes replaced by an
authorized Trend service agent.
The router will also be given a
thorough inspection.

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.

.

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.

1

4

2

3

5

6

■ Undo the single screw (1) in the top of the
vent housing. Slide the vent housing (2) off.

■ Pull back the spring retaining clip (4). Take
care not to bend or distort the coil spring.

■ Disconnect the wire (5) and remove the
carbon brush (6).

■ Insert the new brush and press the connector
firmly on to the tag (3). Refit the cover.

■ Always use original T3 spare parts.

Changing Brushes

T3 - USA

Lubrication

■ The bearings of the machine need no
lubrication, as they are sealed. The two
plunge columns on the routing base should
be slightly oiled from time to time.

■ Keep the cooling vents on the motor housing
clean and unobstructed at all times. Blow out
any dust and dirt at regular intervals.

■ Visually check the carbon brushes. In the
event of excessive sparking, they may need
changing.

■ After about 40 operating hours inspection by
a authorized Trend Service Agent is
recommended.

RECYCLING

■ Machine, accessories and packaging should
be sorted for environmentally friendly
recycling.

GUARANTEE

■ The machine carries a manufacturers
guarantee in accordance with the conditions
on the enclosed guarantee card.

-18-

T3 - USA

T3 USA - SPARE PARTS LIST v1.0 6/2003

No. Qty. Desc. Ref.

1 1 Stator Housing WP-T3/001
2 1 Top Vent Housing WP-T3/002
3 1 Base Complete WP-T3/003
4 7 Spring Washer 4mm WP-T3/004
5 1 Washer 4mm x 7mm x 0.8mm WP-T3/005
6 1 Cable Guard WP-T3/006
7 1 Speed Control Circuit Board 120V & Capacitor USA WP-T3ELU/007
8-- -

9 1 Resistor WP-T3/009
10 1 Carbon Brush 120V 2 sets USA WP-T3ELU/010
11 2 Brush Holder WP-T3/011
12 2 Circlip 5mm WP-T3/012
13 2 Column End Cap WP-T3/013
14 2 Plunge Locking Screw LH WP-T3/014
15 1 Cable Clamp WP-T3/015
16 2 Machine Screw Dome M4 x 12mm Pozi WP-SCW/07
17 1 Switch 120V USA WP-T3ELU/017
18 1 Push Rod WP-T3/018
19 1 On / Off Lever WP-T3/019
20 1 Spring 1/16” WP-T3/020
21 2 2 Core Cable with Plug 120V USA WP-T3LU/021
22 1 Field Complete 120V USA WP-T3ELU/022
23 1 Baffle WP-T3/023
24 2 Machine Screw Pan M4 x 58mm Pozi WP-T3/024
25 1 Top Bearing 7mm x 22mm x 7mm 627ZZ WP-T3/025
26 1 Armature 120V with Fan USA WP-T3ELU/026
27 1 Lower Bearing Housing WP-T3/027
28 1 Lower Bearing 17mm x 35mm x 10mm 6003ZZ WP-T3/028
29 1 Circlip WP-T3/029
30 1 Collar WP-T3/030
31 1 Seal WP-T3/031
32 1 Bearing Lock Plate WP-T3/032
33 1 Collet Spring WP-T3E/033
34 1 Collet 1/4” CLT/T3/635

1 Collet 6mm CLT/T3/6

1 Collet 8mm CLT/T3/8
35 1 Collet Nut CLT/NUT/T3
36 1 Depth Stop WP-T3/036
37 1 Middle Frame WP-T3/037
38 1 Thumb Knob WP-T3/038
39 1 Spring 8mm WP-T3/039
40 1 Base Housing Lock Nut WP-T3/040
41 1 Set Screw Hex M6 x 45mm WP-T3/041
42 1 Circlip 17mm WP-T3/042

-19-

T3 USA - SPARE PARTS LIST v1.0 6/2003

No. Qty. Desc. Ref.

43 1 Plunge Lock Lever WP-T3/043
44 1 Lower Housing Clamp Spacer WP-T3/044
45 1 Torsion Spring 1/2” Dia WP-T3/045
46 2 Grip Knob WP-T3/046
47 2 Plunge Spring WP-T3/047
48 2 Plunge Column WP-T3/048
49 2 Machine Screw Socket M5 x 16mm WP-SCW/64
50 1 Dust Extraction Spout Complete WP-T3/050
51 1 Threaded Pin M5 x 25mm WP-T3/051
52 5 Nut Hex M5 WP-NUT/05
53 1 Threaded Pin M5 x 35mm WP-T3/053
54 1 Threaded Pin M5 x 15mm WP-T3/054
55 1 Stepped Machine Screw M6 WP-T3/055
56 1 Revolving Turret WP-T3/056
57 1 Ball for Revolving Turret WP-T3/057
58 1 Spring for Revolving Turret WP-T3/058
59 5 Machine Screw Pan M4 x 16mm Pozi WP-SCW/65
60 2 Grub screw M6 x 6mm WP-T3/060A
61 1 Plastic Base Slider WP-T3/061
62 1 Spring Washer Revolving Guide WP-T3/062
63 2 Machine Screw Csk M5 x 16mm Slot WP-SCW/11
64 4 Machine Screw Csk M4 x 8mm Pozi WP-SCW/54
65 1 Guide Rod 5/16” x 12” (pair) WP-T3/065
66 4 Machine Screw Csk M4 x 6mm Pozi WP-SCW/66
67 1 Side Fence Cheeks (pair) WP-T3/067
68 1 Parallel Side Fence Body WP-T3/068
69 1 Spanner Special 17mm A/F WP-T3/069
70 2 Lead Brush to Field (Brown x 85mm) WP-T3/070
71 1 Spanner 15mm A/F WP-SPAN/15P
72 1 Hex Key 4mm A/F WP-AP/04
73 1 Guide Bush 5/8” GB16/B
74 1 Manual - USA MANU/T3/USA

T3 - USA

-20-

T3 - USA

T3 USA - SPARE PARTS DIAGRAM v1.0 6/2003

3

6

7

8

9

11

1

2

4

5

10

16

17

18

19

20

21

22

23

24

15

25

26

28

30

29

31
32

27

33

34

35

36

37

38

39

40

41

43

44

45

46

47

48

49

50

53

52

51

54

55

56

57

60

59

61

73

63

64

65

66

67

68

69

71

72

74

38

60

4

4
5

4

5

12

39

14

5

4

13

52

59

T3

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MANU/T3/USA v2.0

© Copyright Trend 2006. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.

Our policy of continuous improvement means that specifications may change without notice. Trend Routing Technology Inc. cannot

be held liable for any material rendered unusable or any form of consequential loss. E&OE

®

All trademarks acknowledged.

RECYCLABLE

Trend Routing Technology Inc.
Technical Support:__0044(0)1923 224681
Email: [e-mail]
Web: ______________www.trend-usa.com