TREND T10, T11 Original Instructions Manual

Page 1
T10 & T11
MANU-T10 v2.0 2/2/05 2:32 pm Page 30
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GB
DK
IT
ES
(Original instructions)
Important Addendum to Instruction Manual
Trend is committed to providing high quality safe products. Please note the following corrections when reading the instruction manual.
WARNING! Retain this document with the instruction manual for future
reference.
RESIDUAL RISKS
Additional residual risks may arise when using the tool which may not be included in the enclosed safety warnings. These risks can arise from misuse, prolonged use etc.
The manufacturers address is: Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
The following corrections apply to the declaration of conformity. n As of the 29th December 2009 98/37/EC is no longer applicable and the
Machinery Directive 2006/42/EC applies instead.
n Where 89/336/EC is stated, 2004/108/EC applies instead. n Any reference to the Low Voltage Directive 73/23/EEC or 2006/95/EC are no
longer applicable and should be ignored.
For more information, please contact Trend at the address above.
(Traduzione del testo originale) Importante: addendum per il manuale di istruzioni
Trend è impegnata a fornire prodotti sicuri di altissima qualità. Durante la lettura del manuale di istruzioni, si prega di tenere presente le seguenti correzioni.
ATTENZIONE! Conservare il presente documento insieme al manuale di
istruzioni per consultazioni future.
RISCHI RESIDUI
Altri rischi residui che potrebbero derivare dall’impiego dell’elettrodomestico e che possono non essere stati elencati negli avvisi di sicurezza allegati. Questi rischi possono derivare da un uso improprio, prolungato e così via.
L’indirizzo del fabbricante è il seguente : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
La dichiarazione di conformità è stata modificata come riportato di seguito. n A partire dal 29 dicembre 2009 la direttiva 98/37/CE non sarà più in vigore e
sarà sostituita dalla Direttiva Macchine 2006/42/CE.
n Al posto della normativa 89/336/CE citata è invece valida la 2004/108/CE. n Qualsiasi riferimento alla Direttiva sulle basse tensioni 73/23/CEE o 2006/95/CE
non è più valido e deve essere ignorato.
Per ulteriori informazioni rivolgersi a Trend al suddetto indirizzo.
(Übersetzung der ursprünglichen Anweisungen)
Wichtig - Anhang zur Bedienungsanleitung
Trend setzt sich dafür ein, qualitativ hochwertige und sichere Produkte herzustellen. Beachten Sie beim Lesen der Bedienungsanleitung bitte folgende Korrekturen.
ACHTUNG! Bewahren Sie dieses Dokument mit der Bedienungsanleitung zur
künftigen Bezugnahme auf.
RESTRISIKEN
Für den Gebrauch dieses Geräts verbleiben zusätzliche Restrisiken, die möglicherweise nicht in den Sicherheitswarnungen genannt werden. Diese Risiken bestehen beispielsweise bei Missbrauch oder längerem Gebrauch.
Für die Konformitätserklärung gelten folgende Korrekturen : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Für die Konformitätserklärung gelten folgende Korrekturen. n Ab dem 29. Dezember 2009 ist die Richtlinie 98/37/EG nicht mehr andwendbar,
und die Maschinenrichtlinie 2006/42/EG gilt statt dessen.
n Anstelle von 89/336/EG gilt 2004/108/EG. n Verweise auf die Niedrigspannungsrichtlinien 73/23/EWG oder 2006/95/EG sind
nicht länger gültig und können ignoriert werden.
Weitere Informationen erhalten Sie unter der oben genannten Adresse von Trend.
(Oversættelse af de oprindelige instruktioner)
Vigtigt - Tilføjelse til brugsanvisningen
Trend bestræber sig på at producere produkter af høj kvalitet. Tag venligst hensyn til følgende rettelser, når du læser brugsanvisningen.
ADVARSEL! Opbevar dette dokument sammen med brugsanvisningen til
fremtidig brug.
RESTRISICI
Der kan opstå yderligere restrisici under brugen af værktøjet, som ikke kan medtages i vedlagte sikkerhedsadvarsler. Disse risici kan opstå pga. forkert anvendelse, langvarig brug etc.
Producentens adresse er : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Nedenstående korrektioner vedrører overensstemmelseserklæringen. n Fra og med 29. december 2009 gælder 98/37/EF ikke længere. I stedet gælde
Maskindirektiv 2004/42/EF.
n Hvor der er angivet 89/336/EF, gælder 2004/108/EF i stedet. n Referencer til Lavspændingsdirektiv 73/23/EØF eller 2006/95/EF er ikke
længere gældende og skal ignoreres.
Kontakt Trend på ovenstående adresse for at få flere oplysninger.
(Traducción de las instrucciones originales)
Importante - Apéndice al manual de instrucciones
Trend se compromete a ofrecer productos seguros de alta calidad. Tenga en cuenta las siguientes correcciones al leer el manual de instrucciones.
¡ ATENCIÓN! Conserve este documento con el manual de instrucciones para
consultas posteriores.
RIESGOS RESIDUALES
Es posible que existan riesgos residuales si se utiliza una herramienta que no esté incluida en las advertencias de seguridad adjuntas. Estos riesgos pueden existir debido a un mal uso, un uso prolongado, etc.
La dirección de los fabricantes es : Trend, Richard-Klinger-Straße 11, D-65510, Idstein, Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Las siguientes correcciones se aplican a la declaración de conformidad. n Desde el 29 de diciembre de 2009, la 98/37/CE dejará de tener vigor y la
Directiva sobre máquinas 2006/42/CE se aplicará en su lugar.
n Donde se indica 89/336/CE, en su lugar se aplica 2004/108/CE. n Cualquier referencia a la Directiva de baja tensión 73/23/CEE o 2006/95/CE
debe ignorarse y ya no debe aplicarse.
Si desea obtener más información, póngase en contacto con Trend en la dirección anterior.
(Vertaling van de originele instructies)
Belangrijk - Addendum bij handleiding
Trend richt zich op leveren van veilige producten van hoge kwaliteit. Neem de volgende correcties in acht wanneer u de handleiding leest.
WAARSCHUWING! Bewaar dit document bij de handleiding voor toekomstig
gebruik.
OVERIGE RISICO’S
Er kunnen zich ook andere risico’s voordoen tijdens het gebruik van het gereedschap die misschien niet in de bijgevoegde veiligheidswaarschuwingen worden vermeld. Deze risico’s kunnen zich voordoen als gevolg van onoordeelkundig gebruik, langdurig gebruik, enz.
Het adres van de fabrikant is : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
De volgende correcties zijn van toepassing op de conformiteitsverklaring. n Vanaf 29 december 2009 is 98/37/EG niet langer van toepassing, maar is de
Machinerichtlijn 2006/42/EG van kracht. (Vertaling van de originele instructies)
n Waar 89/336/EG wordt vermeld, geldt 2004/108/EG. n Verwijzingen naar de laagspanningsrichtlijn 73/23/EEG of 2006/95/EG zijn niet
langer geldig en moeten worden genegeerd.
Neem voor meer informatie contact op met Trend via het bovenstaande adres.
MACHINERY DIRECTIVE 2006/42/EC
Page 3
FR
SE
NO
FI
PT
(Traduction des instructions initiales)
Important - Addendum au manuel d’instructions
Trend s’engage à fournir des produits sûrs et de qualité supérieure. Veuillez noter les corrections suivantes pour la consultation du manuel d’instructions.
ATTENTION ! Conservez ce document avec le manuel d’instructions à titre
de référence future.
RISQUES RÉSIDUELS
L’utilisation d’un outil non mentionné dans les consignes de sécurité données peut entraîner des risques résiduels supplémentaires. Ces risques peuvent survenir si l’outil est mal utilisé, si l’utilisation est prolongée, etc.
L’adresse des fabricants est : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Les corrections suivantes s’appliquent à la déclaration de conformité. n Dès le 29 décembre 2009, la directive 98/37/CE n’est plus en vigueur et est
remplacée par la directive Machine 2006/42/CE.
n Si 89/336/CE est mentionné, 2004/108/CE doit être appliqué. n Toutes références à la directive 73/23/CEE ou 2006/95/CE concernant la
basse tension ne sont plus applicables et ne doivent pas être prises en compte.
Pour plus de détails, veuillez contacter Trend à l’adresse ci-dessus.
(Översättning av originalanvisningarna)
Viktigt - Tillägg till bruksanvisningen
Trend har förpliktat sig att leverera säkra produkter av hög kvalitet. Var vänlig observera följande korrigeringar när du läser bruksanvisningen.
VARNING! Spara detta tillägg tillsammans med bruksanvisningen för framtida be hov.
ÖVRIGA RISKER
Ytterligare risker som inte finns med i de bifogade säkerhetsvarningarna kan uppstå när verktyget används. Dessa risker kan uppstå vid felaktig användning, långvarig användning m.m.
Tillverkarens adress är : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Följande rättelser gäller deklarationen om överensstämmelse. n Fom. 29 december 2009 gäller inte längre 98/37/EG, och i stället gäller
Maskindirektivet 2006/42/EG.
n Där det står 89/336/EG gäller 2004/108/EG i stället. n Alla referenser till lågspänningsdirektiven 73/23/EEG eller 2006/95/EG gäller
inte längre och ska ignoreras.
Mer information får du genom att kontakta Trend på adressen ovan.
(Tradução das instruções originais)
Importante - Adenda ao manual de instruções
A Trend empenha-se em fornecer produtos seguros de elevada qualidade. Por favor,
tenha em atenção as seguintes correcções aquando da leitura do manual de
instruções.
ADVERTÊNCIA!
Guarde este documento juntamente com o manual de
instruções para futura consulta.
RISCOS RESIDUAIS
Poderão ocorrer riscos residuais adicionais provenientes da utilização da ferramenta, os quais podem não estar indicados nos avisos de segurança incluídos. Estes riscos podem ser provocados pela utilização indevida, utilização prolongada, etc.
O endereço do fabricante é o seguinte : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
As seguintes correcções aplicam-se à declaração de conformidade. n A partir de 29 de Dezembro de 2009 a Directiva Máquinas 98/37/CE deixa de
ser aplicada, sendo substituída pela Directiva Máquinas 2006/42/CE.
n Onde é apresentado 89/336/CE, deverá ser aplicada a directiva 2004/108/CE. n Quaisquer referências à Directiva 73/23/CEE ou 2006/95/CE para
Equipamento de Baixa Tensão deixam de ser aplicadas, devendo ser ignoradas.
Para obter mais informações, contacte a Trend através do endereço acima.
(Oversettelse av de opprinnelige instruksjonene)
Viktig – tillegg til bruksanvisningen
Trend bestreber seg på å levere sikre produkter av høy kvalitet. Vennligst merk deg følgende korrigeringer når du leser bruksanvisningen.
ADVARSEL! Ta vare på dette dokumentet med bruksanvisningen for fremtidig referanse.
ANDRE FORMER FOR RISIKO
Det kan oppstå andre former for risiko når man bruker verktøyet, som kanskje ikke er inkludert i sikkerhetsadvarslene her. Disse risikoene kan oppstå ved feil bruk, langvarig bruk osv.
Produsentens adresse er : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Følgende korreksjoner gjelder for samsvarserklæringen. n Fra og med den 29. desember 2009 er ikke lenger 2009 98/37/EC gjeldende,
og maskineridirektivet 2006/42/EC gjelder i stedet.
n Der det står 89/336/EF, gjelder 2004/108/EF i stedet. n Henvisninger til lavspenningsdirektivet 73/23/EØF eller 2006/95/EF er ikke
lenger aktuelle og skal ikke tas hensyn til.
Hvis du ønsker mer informasjon, kontakt Trend på adressen nedenfor.
(Alkuperäisten ohjeiden käännös)
Tärkeää - Lisäys käyttöohjeisiin
Trend on sitoutunut tarjoamaan laadukkaita ja turvallisia tuotteita. Huomaa seuraavat korjaukset käyttöoppaan tietoja lukiessa.
VAROITUS! Säilytä tämä asiakirja yhdessä käyttöoppaan kanssa tulevia
käyttökertoja varten.
MUUT RISKIT
Työkalua käytettäessä voi ilmetä muita riskejä, jotka eivät välttämättä sisälly mukana toimitettuihin turvavaroituksiin. Nämä riskit voivat aiheutua väärinkäytöstä, pitkäkestoisesta käytöstä jne.
Valmistajan osoite on : Trend Machinery & Cutting Tools Ltd., Odhams Trading Estate, St Albans Road, Watford WD24 7TR England.
Vaatimustenmukaisuusilmoitus edellyttää seuraavia korjauksia. n 29. joulukuuta 2009 lähtien 98/37/EY direktiivi ei ole enää voimassa, sen sijaan
on voimassa konedirektiivi 2006/42/EY.
n Kun on mainittu 89/336/EY, 2004/108/EY on voimassa sen sijaan. n Viittaukset pienjännitedirektiiviin 73/23/ETY tai 2006/95/EY eivät enää ole
voimassa, joten niitä ei pidä huomioida.
Lisätietoja saa yllä olevasta Trend in osoitteesta.
Jeff Willcocks Managing Director
Trend Machinery & Cutting Tools Ltd.
LEAF/MD2006 v1.0
RS 28982
© Trend Machinery & Cutting Tools Ltd 2009
RECYCLABLE
Trend Machinery & Cutting Tools Ltd.
Odhams Trading Estate St Albans Road Watford WD24 7TR England
Tel: 0044(0)1923 249911 technical@trendm.co.uk www.trend-uk.com
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Dear Customer
Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use.
Please remember to return your guarantee card within 28 days of purchase.
CONTENTS
TECHNICAL DATA _____________________1 SAFETY ____________________________2-3 ELECTRICAL SAFETY _________________4 MANUFACTURERS DECLARATION ______5 ITEMS ENCLOSED ____________________5 DESCRIPTION OF PARTS _____________6-7
ASSEMBLY & ADJUSTMENT
– Switching On & Off____________________8 – Depth of Cut_________________________8 – Fitting & Removing Cutters _____________9 – Speed Control ______________________10 – Fixing Points for Accessories___________10
T10
– Dust Extraction Spout ________________11 – Fine Height Adjuster Accessory _________11
T10 & T11 – Template Guide Bush_________________12
T11
– Dust Extraction Spout ________________13 – Fine Height Adjuster__________________14 – Accessories ________________________15
OPERATION – Cutting Direction & Feed Speed ________16
– Side-fence Routing___________________17 – Template Guide Bush Routing __________18 – Beam Trammel Routing Accessory ______19 – Bearing Guided Cutters _______________20 – Freehand Routing & Batten Routing _____21
MAINTENANCE & CARE_______________22 RECYCLING _________________________22 GUARANTEE ________________________22 SPARE PARTS
– Spare Parts List __________________23-26 – Spare Parts Diagram _________________27
TECHNICAL DATA
Voltage: UK & Eire 230V
UK & Eire 115V
Europe 230V Power input 2000W Power output 1400W No load speed (min.) 8,000-20,000 rpm Router carriage 2 columns Router carriage stroke 80mm Revolver depth stop 3-step, turret stop
adjustment with graduation
Collet size: UK & Eire
1
/2 inch (12.7mm)
Europe 12mm Cutter diameter, max. T10 50mm
T11 75mm Weight 5.2kg Fuse: UK & Eire 230V 13A in plug
UK & Eire 110V 32A in mains Europe 230V 10A in mains
The following symbols are used throughout this manual:
Denotes risk of personal injury, loss of life or damage to the tool in case of non­observance of the instructions in this manual.
Denotes risk of electric shock.
For 115 Volt
The 115V router is not supplied with a plug.
We recommend a 32A BS4343 110V plug is used. Minimum generator or transformer requirement 3000 kVA continuous with a 32A BS4343 110V socket outlet.
The 115V router cannot be used with a 115V No-Volt Release Switch.
INTENDED USE
The router is intended for routing grooves, edges, profiles and slots as well as copy routing in wood, wood based products and plastic. At reduced speed with the appropriate router cutter fitted non-ferrous alloys can also be routed.
If you require further technical information or spare parts, please call our technical support department on
01923 224681.
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SAFETY
Observe the safety regulations in the instruction manual of the Power Tool to be used or connected to this attachment. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product.
PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE.
The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments.
General
I Disconnect power tool, when not in
use. Before servicing and when changing accessories such as cutters. Disconnect power tool and attachment from power supply. Ensure the machine is switched off before plugging tool in or connecting to a power supply.
I Always mount the power tool,
accessory or attachment in conformity with the present instructions.
I Keep children and visitors away. Do
not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area.
I Make the workshop child proof with
padlock and master switch.
I Dress properly. Do not wear loose
clothing or jewellery, they can be caught in moving parts. Rubber gloves and non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.
I Consider working environment. Do
not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold.
I The accessory or attachment must
be kept level and stable at all times.
I Keep work area clean. Cluttered
workshops and benches can cause injuries
I Use the attachment with the power
tools and accessories specified in this manual only. Do not force the tool or attachment to do a job for which it is not designed.
I Secure idle tools. When not in use,
tools should be stored in a dry and high or locked up place, out of reach of children.
I For best control and safety use
both hands on the power tool and attachment. Keep both hands away from cutting area. Always wait for the spindle and cutter to stop rotating before making any adjustments.
I Always keep guards in place and in
good working order.
I Remove any nails, staples and
other metal parts from the workpiece.
I Maintain tools and cutters with
care. Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease.
I Maintain accessories. Do not use
damaged accessories. Only use accessories recommended by the manufacturer.
I Check damaged parts. Before
operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory.
I Do not use tool if switch does not
turn it on or off. Have defective switches replaced by an Authorised Service Agent.
I Don't over reach. Keep proper
footing and balance at all times.
I Don’t abuse the cable. Never carry
power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area.
I Connect dust extraction equipment.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
I Check all fixing and fastening nuts,
bolts and screws before use to ensure they are tight and secure. Periodically check when machining over long periods.
I Stay alert. Watch what you are
doing. Use common sense. Do not operate tools when you are tired, under the influence of drugs or alcohol.
I Personal Protective Equipment
(PPE). All PPE must meet current UK and EU legislation.
I Do not leave tools running
unattended. Do not leave tool until it comes to a complete stop.
I Always clamp workpiece being
machined securely.
I Only use cutting tools for
woodworking that meet EN847-1/2 safety standards, and any subsequent amendments.
Routing Safety
I Disconnect router power tool.
When not in use, before servicing and when changing accessories such as cutters, disconnect router and attachment from power supply.
I Ensure router cutter has stopped
rotating before changing it. Never use the spindle lock as a brake.
I Remove adjusting keys and
spanners. Form the habit of checking to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely.
I Check all ball bearing and blade
fixing screws before use to ensure they are tight and secure. Periodically check when machining over long periods.
I When using a template guide bush
ensure it cannot come into contact with collet and nut.
I Noise. Take appropriate measures
for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear protection must be worn.
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I Eye protection. Wear safety
goggles, spectacles or visors to protect the eyes from ejected waster particles.
I Respiratory protection. Wear a face
or dust mask, or powered respirator. Dust masks/filters should be changed regularly.
I Do not switch router on with the
cutter touching the workpiece.
I The direction of routing must
always be opposite to the cutter's direction of rotation.
I After work, release the router
plunge and allow spindle to stop rotating before putting machine down.
I Check before cutting that there are
no obstructions in the path of the router. When cutting through the full thickness of the workpiece, ensure there are no obstacles beneath workpiece, and that a sacrificial work surface is used.
Additional Safety Rules For Router Cutters
I Cutting tools are sharp. Care
should be taken when handling them.
I Always use cutters with a shank
diameter corresponding to the size of the collet installed in your tool.
I Always run router cutters at the
spindle speed recommended and marked accordingly. Ensure cutter has reached correct speed before entering workpiece. Recommended speeds can be found on the packaging, in cutter instructions or in the Trend Routing Catalogue.
I Always use router cutters in a
router. Router cutters must not be used in a drill. Drill and boring bits must not be used in a router. Router cutters must only be used for the material cutting application for which they are designed. Do not use on metal or masonry.
I Never use cutters with a diameter
exceeding the maximum diameter indicated in the technical data of the powertool or attachment used.
I Do not drop cutters or knock them
against hard objects. Do not use cutters that are damaged.
I Cutters should be kept clean. Resin
build up should be removed at regular intervals with Resin
Cleaner®. The use of a dry lubricant (Trendicote
®
PTFE) will act as a preventative. Do not use PTFE spray on plastic parts.
I Cutter shanks should be inserted
into the collet to the mark line on the shank. This ensures that at least
3
⁄4of the shank length is held in the collet. Do not over-tighten the collet nut as this will score the shank and create a weakness and fracture point.
I Observe the correct assembly
instructions in the router instruction manual for fitting the collet and nut. Observe the router power tool manual instructions on fitting cutters correctly.
I It is advisable to periodically check
the collet and collet nut. A worn, distorted or damaged collet can cause vibration and damage the shank, and should be replaced. Worn collet nuts should be replaced.
I Do not take deep cuts in one pass;
take several shallow or light passes to reduce the side load applied to the cutter. Too deep a cut in one pass can stall the router.
I Very small diameter cutters must
be handled and used with care.
I Always return cutter to its
packaging after use.
I Should you experience excessive
vibration during use stop immediately. Have the eccentricity of the router, router cutter and clamping system checked.
I All fastening screws and nuts
should be tightened using the appropriate spanner or key in accordance with the manufacturers instructions.
Using Routers In A Fixed Position
I After work, release the router
plunge to protect the cutter.
I Always use a push-stick or push-
block for last 300mm of the cut.
I Whenever possible use a work
holding device or jig to secure component being machined.
I Ensure attachment is securely fitted
to the workbench, with table surface at approximately hip height.
I Ensure a No-Volt Release Switch is
fixed to or adjacent to the attachment and that it is used correctly.
I Check the direction of the
workpiece is always opposite to the cutter's direction of rotation.
I Do not use awkward or
uncomfortable hand positions.
I Do not reach underneath table or
put your hands or fingers at any time in the cutting path while tool is connected to a power supply.
Useful Advice When Routing
I Judge your feed rate by the sound
of the motor. Feed the router at a constant feed rate. Too slow a feed rate will result in burning.
I Take many light passes rather than
one deep cut to reduce the side load applied to both router and router cutter.
I Trial cuts should be made on waste
material before starting any project.
I When using some attachments
including a router table or dovetail jig, the use of a fine height adjuster is highly recommended.
I When using a template guide bush,
ensure there is sufficient clearance between cutter tip and inside edge of bush. Ensure cutter and guide bush are concentric.
Router Cutter Maintenance
I Composite cutting tools (brazed tip)
must be maintained by a competent person i.e. a person of training and experience, who has knowledge of the design requirements and understands the levels of safety to be achieved.
I The design of composite tools must
not be changed in the process of maintenance.
I Replacement parts must meet
Trend specification.
I Tolerances which ensure correct
clamping by the collet shall be maintained.
I When re-grinding the tool, care
must be taken not to cause weakening of the body or the connection between the cutting edge and the body.
Version 5.0 05/2004
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Never use a light socket. Never connect the live (L) or neutral (N) wires to the earth pin marked E or .
Using an Extension Cable
I If an extension cable is required, use an
approved triple core extension cable suitable for the power input of this tool (see technical data).
I When using a cable reel, always unwind the
cable completely.
I Also refer to the table below.
Cable length (m)
7.5 15 25 30 45 60 Voltage Amperes Cable rating (Amperes 115 0 - 2.0 6 6 6 6 6 10
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
230 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
For 115V units with a power rating exceeding 1500W we recommend to use a plug to BS4343 standard. For T10 & T11 this must be rated to 32A.
Mains Plug Replacement (UK & Ireland only)
Always check the condition of the cable and plug before starting with your work.
Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorised Trend repair agent or a qualified electrician.
I Disconnect the plug from the supply.
I Cut off the plug and dispose of it safely; a
plug with bared copper conductors is dangerous if engaged in a live socket outlet.
I Only fit 13 Amperes BS 1363A approved
plugs fitted with a 13 Amp A.S.T.A approved BS 1362 fuse (1).
I The cable wire colours, or a letter, will be
marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (3).
I Before replacing the top cover of the mains
plug ensure that the cable restraint (4) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.
ELECTRICAL SAFETY
3
4
2
1
13 AMP
Power Supply
The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. Machines marked for 230 volt can also be operated from a 220 volt supply.
The T10 & T11 is double insulated in accordance with EN 50144; therefore no earth wire is required.
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T10 & T11
-5-
ITEMS ENCLOSED
T10
1 x Parallel side-fence with micro adjuster
2 x Fence rods (pair)
1 x Collet
1
⁄2” (12.7mm) UK & Eire (Europe 12mm)
1 x Spanner (22mm A/F)
1 x Guide bush 30mm and fixing screws
1 x Inner plate and fixing screws
1 x Line-up pin 12mm/
1
⁄2”
1 x Dust extractor spout with fixing screws
1 x Dust extractor spout clip
1 x Instruction manual
1 x Guarantee registration card
T11
1 x Parallel side-fence with micro adjuster
1 x Fence rods (pair)
1 x Collet
1
⁄2”(12.7mm) UK & Eire (Europe 12mm)
1 x Spanner (22mm A/F)
1 x Guide bush 30mm and fixing screws
1 x Inner plate and fixing screws
1 x Line up pin 12mm/
1
⁄2”
1 x Dust extractor spout with fixing screws
1 x Dust extractor spout clip
1 x Fine height adjuster handle
1 x Instruction manual
1 x Guarantee registration card
MANUFACTURERS DECLARATION
We declare under our sole responsibility that this product is in conformity with the following standards of standardised documents: EN 50144, EN 55014, EN 55014-2, EN 61000-3-2, EN 61000-3-3 in accordance with the directives 98/37/EC, 73/23/EEC, 89/336/EEC.
Level of sound pressure according to 86/188/EEC & 98/37/EC, measured according to EN 50144:
Lpa (sound pressure) 93 dB(A)1 Lwa (acoustic power) 102 dB(A)2
Radio and TV suppression in compliance with 76/889/EEC and 82/499/EEC
INFORMATION ON NOISE/VIBRATION
The noise level when working can exceed 85 dB(A).
Wear ear protection!
Weighted root mean square acceleration value according to EN 50144:
< 2.5 m/s
2
Managing Director Stephen Phillips
Trend Machinery & Cutting Tools Ltd.
T10E & T11E
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Page 9
T10 & T11
-6--6-
4
R
D
B
C
P
Q
I
H
A
E
F
X
N
O
U
Y
AE
Z
W
V
M L
J
K
G
AD
AC
AA
AB
S
T
AF
AH
AG
DESCRIPTION OF PARTS T10
A Plunge locking lever
B Variable speed control dial
C Handle
D Switch
E Depth stop locking knob
F Depth stop micro adjuster
G Depth stop height adjuster dial
H Depth stop scale
I Depth stop lens
J
Thumb knob with anti-vibration spring for side fence
K
Collet nut
L
Spindle lock
M
Base
N
3-way turret stop
O
Collet
P
Knurled nut
Q
Threaded spindle
R
Threaded spindle cap nut
S
Template guide bush dia. 30mm
T
Template guide fixing screw
U
Fence rods dia. 10mm x 360mm
V
Parallel side fence
W
Parallel side fence micro adjuster knob
X
Spanner (22mm A/F)
Y
Dust spout 35mm dia.
Z
Dust spout fixing screws
AA
Dust spout fixing nut
AB
Dust spout insert
AC
Dust spout top clip
AD
Dust spout top clip screw
AE Dust Spout underside clip
AF Template guide bush line-up pin
AG Inner plate fixing screws
AH Inner plate
MANU-T10 v2.0 2/2/05 2:31 pm Page 6
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Page 10
T10 & T11
-7-
4
R
B
C
P
Q
I
H
A
E
F
X
N
U
M L
J
K
G
AD
AF
AC
AA
AB
AG
AL
AM
Z
W
V
Y
O
S
T
AK
AH
AJ
AI
D
AE
DESCRIPTION OF PARTS T11
A Plunge locking lever
B Variable speed control dial
C Handle
D Switch
E Depth stop locking knob
F Depth stop micro adjuster
G Depth stop height adjuster dial
H Depth stop scale
I Depth stop lens
J
Thumb knob with anti-vibration spring for side fence
K
Collet nut
L
Spindle lock
M
Base
N
3-way turret stop
O
Collet
P
Knurled nut
Q
Threaded spindle
R
Threaded spindle hex cap nut
S
Template guide bush dia. 30mm
T
Template guide fixing screw
U
Fence rods dia. 10mm x 360mm
V
Parallel side fence
W
Parallel side fence micro adjuster knob
X
Spanner (22mm A/F)
Y
Dust spout 35mm dia.
Z
Dust spout fixing screws
AA
Dust spout fixing nut
AB
Dust spout insert
AC
Dust spout top clip
AD
Dust spout top clip screw
AE
Dust spout underside clip
AF
Quick release jig & table aperture
AG
Clamp guide system fitting
AH
Inner plate
AI
Inner plate fixing screw
AJ
Inner plate fixing screw washers
AK
Template guide bush line-up pin
AL
Fine height adjuster handle dial
AM
Fine height adjuster handle
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Page 11
T10 & T11
-8-
ASSEMBLY & ADJUSTMENT
I Set the measuring lens (5) to a round figure
or zero.
I Adjust the depth of cut using the knob (6) and
the measuring lens (5).
The distance between the top of the revolving depth stop and the bottom of the depth stop is the required depth of cut.
I Tighten the knob (2).
The rotating turret stop screws can be used for pre-setting up to three depths of cut.
Their height can be adjusted using a screwdriver (7) and an 8mm A/F spanner (8).
1
7
3
8
By turning the turret stop, three depth settings can be quickly made.
4
5
4
2
3
1
6
I Never make adjustments
when the router is running or plugged in.
I Deep cuts should always be
routed in several passes.
If the depth of cut needs re-adjustment, it is recommended to use the depth stop micro adjuster.
I Adjust the depth of cut using the depth stop
micro adjuster (3). One turn corresponds to approximately 1mm.
I Read the depth of cut using the measuring
lens (5) and scale.
I Adjust the depth of cut to the millimetre using
the knob (6).
ON
OFF
I
O
O
N
O
F F
I
O
Switching On & Off
I On; pull the switch up.
I Off; press the switch down.
Adjusting the Depth of Cut
I Place the machine with cutter fitted on to the
workpiece.
I Pre-set the 3-way turret stop (1) as required.
I Undo the thumb knob (2) for securing the depth
stop (3).
I Lift up the plunge locking lever (4) for fixing the
depth.
I Lower the machine slowly until the cutter
touches the workpiece and secure it with the locking lever.
I
Rotate the knob (6) until the depth stop micro adjuster (3) touches the revolving depth stop (1).
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T10 & T11
-9-
How to Fit and Remove a Router Cutter
Fitting Cutters
I Insert at least 3/4 of the shank length of the
cutter (1) into the collet.
I Press the spindle lock (2) forward until the
router spindle is locked (you may need to turn the spindle slightly to engage it).
I Tighten the collet nut with a spanner (3). Do
not use excessive force.
Removing Cutters
I Undo the 22mm A/F collet nut with the
spanner.
I Keep turning the spanner until the collet nut
tightens and then loosens again. This is the fail-safe mechanism releasing the collet.
I The cutter should now slide out.
I Each time you finish using a cutter, remove it
and store it in a safe place.
2
3
1
CLICK
(2)
(3)
(1)
Correct Sequence for Fitting Collet, Nut and Cutter
I Do not tighten the collet without a
cutter fitted.
I Always use cutters with shanks
which match the diameter of the collet.
I Do not use cutters larger than
45mm unless the router is fitted in a router table.
I Care should be taken when
removing cutter to avoid cuts to fingers.
4
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Page 13
T10 & T11
-10-
5
1
Setting the Electronic Speed Control Dial
The speed is infinitely variable from 8,000 to 20,000 rpm using the electronic speed control dial (1) for uniform cutting results in all types of wood, plastics and in aluminium.
I Turn the electronic speed control dial to the
required level. The dial is numbered from 1 to 5 and corresponds to router speeds from 8,000 rpm to 20,000 rpm.
I Generally, use the lower settings for large
diameter cutters and the higher settings for small diameter cutters. The correct setting will also depend on the density of the material, depth of cut and feed speed of the router, as severe loss of rpm denotes motor overload.
Dial Router
No. Speed
1 8,000 rpm 2 12,000 rpm 3 16,000 rpm 4 18,000 rpm 5 20,000 rpm
115mm
75mm
15mm
M6
Fixing Points for Accessories
The router has three threaded holes M6 in its base that allow fitting of accessories and also fitting to router tables.
A whole range of accessories are shown in the Trend Routing Catalogue.
Using a Fine Height Adjuster
The T10 has an optional fine height adjuster accessory Ref. FHA/003 and the T11 has a built in fine height adjuster. These should be used when fine height adjustment of the cutter is required. This is especially recommended when using dovetail jigs or router tables.
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Page 14
T10
-11-
4
1
5
6
2
4
3
Fitting the T10 Fine Height Adjuster Optional Accessory Ref. FHA/003
I Plunge router and lock lever (6) down.
I Remove hex cap (5) nut from threaded stud
(3), using a 19mm A/F spanner.
I Remove knurled ring nut (4) from threaded
stud (3).
I Place washer (2) on threaded stud.
I Thread on main adjuster rod (1) for at
least 25mm of thread.
Fitting and Removing T10 Dust Extractor Spout
The dust extraction spout consists of a main section (1) with underside clip (7), an insert cover (2), top clip (5) with screw (6), two main screws (3) & two nuts (4).
I Check underside clip (7) is fitted into main
section. Slide the insert cover (2) onto the main section if required (1) and click into place.
I Fit nuts (4) into main body. Place spout into
base of router and secure with two screws (3).
I Connect a dust extractor hose to the dust
extraction spout (1).
I Loosen the screw in the top of the router and
fit the top clip (5) as shown using screw (6).
35mm
3
2
4
1
7
6
5
Whenever possible use the dust extraction spout with a suitable extractor when routing.
T10
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Page 15
T11
-12-
2
1
8
5
7
3
4
6
T11 only
Fitting Template Guide Bush and Inner Plate
The routers have a unique built-in line up system for the template guide bush. This system ensures that the guide bush is exactly concentric to the router cutter to ensure accurate work.
I Turn the router upside down.
I Fit inner plate (2) into the recess in the router
base plate (1). For T10 the bushes on the inner plate must be towards the router motor. For T11 the raised side of the inner plate must be away from router base. Loosely fit the two pan head machine screws (3) through the inner plate and into the tapped holes. For T11 also use split spring washers (4) under the head of the machine screws (3).
DO NOT TIGHTEN SCREWS.
I Fit the 30mm template guide bush (6) to the
inner plate (2). Fit guide bush with the two M5 countersink machine screws (7). Tighten these screws.
I The line up pin (5) is stepped for 12mm and
1
/2” collet (8) sizes. (For the 1/2” collet simply push the line up pin further down into the 1/2” collet).
I Fit line up pin (5) into the
1
/2” collet (8) (or 12mm depending on the size fitted) in the router, lightly tighten collet nut to hold the line up pin (5).
I Release plunge lever and gently depress
base until line up pin (5) projects through the 30mm guide bush (6).
I Once in line, tighten the pan head machine
screws (3) with a flat screwdriver.
T10 & T11
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Page 16
T11
-13-
4
3
2
4
T11
Using the T11 Without Fine Height Adjuster
In portable use the knurled nut (2) should be wound to the top of the stud and hand tighten against the hex cap. The base of the knurled nut (4) should be aligned with the forks (3) in the router casting.
In normal plunge mode, ensure the base of the knurled nut is aligned correctly with the forks of the lower motor housing. This will enable the cutter to retract into the base safely.
Fitting and Removing T11 Dust Extractor Spout
The dust extraction spout consists of a main section (1) with underside clip (7), an insert cover (2) and top clip (5) with screw (6).
I Check underside clip (7) is fitted into main
section. Slide the insert cover (2) onto the main section if required (1) and click into place.
I Clip into the base by pushing down the dust
extraction spout (1) until clips engage in the recess.
I Connect a dust extractor hose to the dust
extraction spout (1).
I Loosen the screw in the top of the router and
fit the top clip (5) as shown using screw (6).
I To remove dust extraction spout, push spout
(1) to side and pivot out.
For more permanent fixing, fit nuts (4) into main body, place spout into base of router and secure with two screws (3).
Fitting Dust
Extractor Spout
Whenever possible use the dust extraction spout with a suitable extractor when routing.
B
A
B
A
C
Removing Dust
Extractor Spout
3
2
4
1
7
6
5
35mm
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Page 17
5
10
9
7
1
.
0
1
.5
0
T11
-14-
Fitting the T11 Fine Height Adjuster
The fine height adjuster for the T11 can be used portably or when the router is held inverted in a table. If a suitable size access hole is drilled into the router table top, the height adjustment can also be adjusted from above the table top.
To set up for fine height adjustment:
I Plunge router and lock lever down (1).
I Rotate the knurled nut (2) down the stud until it
is close to the router casting forks (3).
I Align the base of the knurled nut (4) so that it
will locate in the forks (3).
I Release plunge locking lever (1).
For Portable Use
I Place the fine height adjuster handle (5) onto
the top threaded spindle hex nut (6).
I Rotate handle clockwise to raise motor body
and reduce cutter depth.
I Rotate handle anti-clockwise to lower motor
body and increase cutter depth.
One revolution corresponds to 1.5mm. The height adjuster handle dial (7) can be reset to zero.
For Router Table Use
I Ensure router is fitted into the router table (10),
see opposite page.
I Place fine height adjuster handle (5) through
router table cutter hole onto bottom threaded spindle hex nut (9).
I Rotate handle clockwise to raise motor body
and raise cutter height.
I Rotate handle anti-clockwise to lower motor
body and lower cutter height.
One revolution corresponds to 1.5mm. The height adjuster handle dial (7) can be reset to zero.
4
5
4
2
3
1
7
6
Portable Use
68mm
36mm
MANU-T10 v2.0 2/2/05 2:32 pm Page 14
Page 18
-15-
T11
5
4
3
Modification of User Router Table for T11 Fine Height Adjuster
To use fine height adjuster in table mode a 20mm diameter hole is required to be drilled into the router table top. To position the hole it is advisable to remove the phenolic base slider of the T11 router and use it as a template.
I Mark the hole for the handle height adjuster in
the table top using the phenolic base slider as a template.
I Remove the phenolic base slider. I Mark with a punch the centre of the hole. I Drill a pilot hole in the centre. I Enlarge the hole to 20mm. I Remove any burrs.
A template is provided on page 28.
T11 Quick Release Fixing Kit Optional Accessory Ref. T11/JT/KIT
The T11 Quick Release Fixing Kit uses three cams (1) to lock the router into a router table. The kit can be retro-fitted to user-made tables by drilling suitable size holes in a set pattern into the table surface. The kit comprises three cams, three bosses, three springs and three nut & bolt assemblies. The kit is supplied with instructions for drilling and using the cams. The cams locate into the three apertures (2) in the base of the T11 router.
When using large panel raiser cutters, making deeps or if the router is to be used inverted for long periods, the router should also be secured using three M6 machine screws into the TBC router fixing holes.
T11 Clamp Guide System Optional Accessory Ref. T11/CGS/KIT
The T11 has two M6 tapped holes in the upper face of the router base (3), which will accept the Clamp Guide System accessory (4). The accessory is used with the Clamp Guide System clamps (5) and is used to create parallel grooves and trenches.
2
Table Use Top View
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T10 & T11
-16-
Step One
Plunge down and lock the motor carriage, by depressing the plunge locking lever.
Step Two
Carry out the routing operation.
Step Three
Release the plunge locking lever and the motor carriage returns to the normal position.
Sequence of plunging
Feed Direction
When routing along an edge, the direction of the router travel should be against that of the rotation of the cutter. This will create the correct cutting action and prevent the cutter ‘snatching’. It will also pull the router towards the workpiece and hence the side-fence or guide bearing will be less likely to wander from the edge of the workpiece.
Feed Speed
The speed at which the cutter is fed into the wood must not be too fast that the motor slows down, or too slow that the cutter leaves burn marks on the face of the wood. Practice judging the speed by listening to the sound of the motor when routing.
OPERATION
Cutting Direction
The direction of routing must always be opposite to the cutter’s direction of rotation. Otherwise there is a risk of kick-back.
Moulding Natural Timbers
When edge moulding natural timbers, always mould the end grain first, followed by the long grain. This ensures that if there is ‘breakout’, this will be removed when the long grain is routed.
Feed direction
of router
Direction of
cutter rotation
2
1
4
3
When routing always lock the plunge locking lever.
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T10 & T11
-17-
A
B
7
9
14 8
23
6
Side-Fence Routing
The side-fence is used to guide the router when moulding, edge profiling or rebating the edge of the workpiece or when routing grooves and slots in the centre of the workpiece, parallel to the edge.
The edge of the workpiece must be straight and true. The cheeks are adjustable and should be set ideally with a 3–4mm gap each side of the cutter.
C
D
When starting the cut, keep
the pressure on the front cheek (C) until the back cheek contacts the workpiece edge.
At the end of the cut, keep pressure on the back cheek
(D) until the cut is finished. This will prevent the router
cutter swinging in at the end of the wor
kpiece and
nippingthe corner.
Fitting and using the Side Fence
I Make sure the thumb knobs (3) are fully
released. Slide the guide rods (1) into the routing base (2) and tighten the thumb knobs (3).
I Adjust the side-fence (4) to the required
distance and clamp in place with the thumb knobs (3).
I Then lower the cutter height until the cutter is
just above the workpiece.
I Fine adjustments are possible by slackening
the underside locking knob (8), adjusting the micro-adjustment knob (6) and securing it again with the knob (8). One revolution of the micro-adjustment knob (6) equals 1.0mm of side-feed.
I Lower the cutter onto the workpiece and set
the cutter height by raising the depth stop (7) the required distance.
I Switch on the router and when the cutter
reaches full speed, gently lower the cutter into the workpiece and lock the plunge.
I Feed along the timber, keeping sideways
pressure (A) to ensure the side fence does not wander away from the workpiece edge and downward pressure on the inside hand (B) to prevent the router from tipping.
I When finished, raise the router, secure with
the plunge locking lever (9) and switch off.
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T10 & T11
-18-
Guide bush fitted to
router
E
d
D
Template
FORMULA (D-d)
E =
2
Routing with a Template
The guide bush is used in conjunction with a template when the routing operation is repetitive or the workpiece is complex in shape. The template is fixed to the upper surface of the workpiece. A cutter is chosen with a diameter which will pass through the centre of the bush leaving enough clearance. The cutter can be straight or shaped. The router can then be guided around the template so that the shape of the template will be replicated.
Making the Template
The template is cut from 6mm or 1/4” MDF, plywood or plastic to the shape required. The guide bush offset needs to be allowed for when calculating the shape of the template. The template must be smaller by an amount equal to the difference between the ‘outer edge of the guide ring’ and the ‘outer edge of the cutter’. See below for the offset calculation. The edge of the template must be free of imperfections as these will be replicated in the final workpiece.
Calculations for template offset
Template
Template guide bush
Workpiece
Guide bush ring
Cutter
Alternatively it can be used for cutting
shapes or making panelling grooves.
Using a template to rout a straight edge
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T10 & T11
-19-
Beam Trammel Routing Optional Accessory Ref. BEAM/002
Cutting Arcs with the Router
I Fit the beam trammel (1) to the router base (3).
I Place the machine on the workpiece and
ensure pin on beam trammel will pierce the workpiece surface.
I Measure the radius and fix the point of the
beam trammel in position.
I Fasten the beam trammel (1) in the routing
base (3) with the thumb knob (4).
I Set the cutting depth using the depth
stop dial (2).
I Switch on the machine.
I After releasing the plunge locking lever (5),
lower the machine slowly as far as the depth stop and lock it there.
I Cut grooves, rebates etc. at a steady rate
of feed, in an anti-clockwise direction.
I When finished, release plunge locking
lever (5) to raise the machine.
I Switch off the machine.
Ensure the beam trammel point does not move, and that the cable will not foul.
5
3
4
1
2
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T10 & T11
-20-
I Fit the bearing guided cutter into the router
collet.
I Place router onto the workpiece.
I Set height of cutter using the depth stop (1).
I Switch on the machine.
I After releasing the plunge locking lever, lower
the machine slowly as far as the depth stop.
I With bearing of cutter running along board
edge, mould the edge of the workpiece by moving the router in the direction shown.
I A continuous motion should be used to
prevent burning of the workpiece. When possible, take a number of passes at increased cutter depths. A light final pass will produce a good finish.
I When complete, retract the carriage by
releasing the plunge locking lever.
I Switch off the router.
1
The guide bearing ensures the cutter
follows the workpiece.
Where the material thickness leaves
insufficient room for the bearing to make contact, a second piece of material can be temporarily fixed beneath it for the ball bearing to follow.
Keep downward pressure with the inside hand to prevent the router from tipping.
Bearing Guided Cutter Routing
Edge profiling and shaping cutters are available with a bearing fitted to the end. This enables shaped or straight workpieces to be routed without the need for a guiding device such as a side-fence or batten.
The edge must be free from imperfections as these will be reflected in the finish of the mould. Often alternative diameters of bearings are offered which will change the shape of the resulting mould.
With certain shapes such as the chamfer cutter below, increasing the depth of cut will produce a larger chamfered edge.
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T10 & T11
-21-
Freehand Routing with the Router
The router can also be used for signwriting or creative freehand work without any form of guide.
With practice, numbers or name plate designs can be routed freehand. Draw the design or motif on the workpiece and then rout the design, taking shallow passes.
Standard technique is used,
and side pressure applied to
ensure the router does not
wander from the Clamp Guide.
A v-groove cutter is ideal for engraving designs at shallow depths.
Clamp Guide and Batten Routing
Where a side fence cannot be used, it is also possible to guide the router along a Clamp Guide or batten clamped across the workpiece. The Clamp Guides have built in clamping.
Use the straight edge of the router base and calculate the distance required from the edge of the Clamp Guide to the cut required.
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T10 & T11
-22-
MAINTENANCE AND CARE
Cleaning
I Keep the machine clean at all times. Some
maintenance products and solvents may damage the plastic parts, these include products containing Benzene, Trichloroethyle Chloride and Ammonia.
I Never use any caustic agents to clean the
plastic parts.
Changing Brushes
I Undo the two screws and take off the top
cover.
I Undo the two screws and move variable
speed control out of the way.
I Undo the screws holding the brush holder
clamp and remove holder with brush.
I Remove leads, pull on brush tab and remove
brush.
I Fit new brush into holder.
I Refit lead and replace brush assembly into
the housing.
I Replace brush holder cover and screws.
I Refit speed control to position and secure
with screws.
I Replace cover and secure with screws.
I Always use original T10/T11 spare parts.
Lubrication
I The bearings of the machine need no
lubrication, as they are sealed. The two plunge columns on the routing base should be slightly oiled from time to time.
I Keep the cooling vents on the motor housing
clean and unobstructed at all times. Blow out any dust and dirt at regular intervals.
I Visually check the carbon brushes. In the
event of excessive sparking, they may need changing.
I After about 40 operating hours inspection by
a authorised Trend service agent is recommended.
RECYCLING
Machine, accessories and packaging should be sorted for environmentally friendly recycling. Unwanted tools should be taken to your nearest Trend Service Agent where it will be disposed of in an environmentally safe way.
GUARANTEE
The machine carries a manufacturers guarantee in accordance with the conditions on the enclosed guarantee card.
For the location of your nearest Trend Service Agent, please call the telephone number at the back of this manual.
ELE
C
TRO
N
IC
The carbon brushes will need replacing when they become worn to a certain limit.
Ensure machine is isolated from power supply.
It is advisable to have the brushes replaced by an authorised Trend service agent. The router will also be given a thorough inspection.
MANU-T10 v2.0 2/2/05 2:32 pm Page 22
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Page 26
T10 & T11
-23-
T10 & T11- SPARE PARTS LIST v1.0 03/2005
No. Qty. Desc. Ref.
1 1 Armature 115V T10EL & T11EL WP-T10EL/001
1 Armature 230V T10E & T11E WP-T10E/001
2 1 Field Coil 115V T10EL & T11EL WP-T10EL/002
1 Field Coil 230V T10E & T11 WP-T10E/002 3 1 Switch WP-T10/003 4 2 Carbon Brush 115V (1 pair) WP-T10EL/004
2 Carbon Brush 240V (1 pair) WP-T10E/004 5 1 2 Core Cable Only 115V UK T10L & T11L WP-T10L/005
1 2 Core Cable with Plug 230V UK T10 & T11 WP-T10/005
1 2 Core Cable with Plug 230V Euro T10/T11EURO WP-T10EUR/005
6 2 Brush Holder WP-T10/006 7 1 Top Vent Housing WP-T10/007 8 1 Field Housing WP-T10/008 9 2 Lead Yellow 115V T10L & T11L WP-T10L/009
2 Brush Lead 230V T10 & T11 WP-T10/009 10 1 Lead (Red x 105mm) WP-T10/010 11 1 Switch Lever WP-T10/011 12 1 Machine Screw Csk M4 x 6mm Phillips WP-T10/012 13 1 Switch Slider WP-T10/013 14 2 Brush Holder Clamp WP-T10/014 15 4 Screw Self Tapping Pan 3.8mm x 12mm Phillips WP-T10/015 16 1 Top Bearing 12mm x 32mm x 10mm 6201-2RSL WP-T10/016 17 1 Circlip WP-T10/017 18 2 Screw Self Tapping Dome 4mm x 25mm Phillips WP-T10/018 19 1 Cable Guard 115V T10L & T11L WP-T10L/019
1 Cable Guard 240V T10 & T11 WP-T10/019 20 4 Bolt Pan M5 x 68mm Phillips WP-T10/020 21 4 Washer Split M5 WP-T10/021 22 2 Screw Self Tapping Pan 3.2mm x 13mm Phillips WP-T10/022 23 1 Cable Clamp WP-T10/023 24 1 Lead Switch to Speed Control (Red x 95mm) WP-T10/024 25 - - ­26 1 Depth Stop Support (Left Hand) WP-T10/026 27 1 Depth Stop Support (Right Hand) WP-T10/027 28 1 Depth Stop Lens WP-T10/028 29 4 Screw Self Tapping Dome 3.8mm x 14mm PH WP-T10/029 30 1 Half Nut Hex M12 WP-T10/030 31 2 Screw Self Tapping Dome 4.8mm x 63mm PH WP-T10/031 32 1 Fan Baffle WP-T10/032 33 1 Fan WP-T10/033 34 1 Washer WP-T10/034 35 1 Plunge Lock Lever WP-T10/035
MANU-T10 v2.0 2/2/05 2:32 pm Page 23
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T10 & T11
-24-
T10 & T11 - SPARE PARTS LIST
v1.0 03/2005
No. Qty. Desc. Ref.
36 1 Spacer for Revolving Guide WP-T10/036 37 1 Spring for Plunge Lever WP-T10/037 38 1 Plunge Lever Bolt WP-T10/038 39 - - ­40 2 Machine Screw Csk M8 x 35mm Phillips WP-T10/040 41 1 Handle Left WP-T10/041 42 1 Lower Bearing Housing T10 WP-T10/042
1 Lower Bearing Housing T11 WP-T11/042 43 6 Machine Screw Csk M4 x 8mm Phillips WP-T10/043 44 1 Domed Nut Hex M12 WP-T10/044 45 1 Knurled Nut Outer WP-T10/045 46 1 Depth Stop WP-T10/046 47 1 Scale Label WP-T10/047 48 1 Depth Stop Adjustment Knob WP-T10/048 49 1 Handle Right WP-T10/049 50 1 Depth Stop Locking Plate WP-T10/050 51 1 Depth Stop Locking Knob WP-T10/051 52 2 Spring for Depth Stop Nut WP-T10/052 53 1 Washer 6.6mm x 12mm x 1.6mm WP-T10/053 54 1 Slider for Depth Stop Nut WP-T10/054 55 1 Bearing 25mm x 47mm x 12mm 6005-2RSL WP-T10/055 56 1 Spindle Lock Housing WP-T10/056 57 3 Machine Screw Pan M4 x 8mm Phillips WP-T10/057 58 1 Bearing Lock Nut WP-T10/058 59 1 Collet 12mm (Europe) CLT/T10/12
1 Collet 12.7mm (UK & Eire) CLT/T10/127 60 1 Collet Nut CLT/NUT/T10 61 2 Plunge Spring WP-T10/061 62 2 Plunge Spring Rod WP-T10/062 63 - - ­64 1 Spring for Depth Stop WP-T10/064 65 1 Depth Stop for Micro Adjustment Screw WP-T10/065 66 1 Machine Screw for Revolving Guide WP-T10/066 67 1 Threaded Pin M5 x 18mm WP-T10/067 68 5 Nut Hex M5 WP-T10/068 69 1 Threaded Pin M5 x 22mm WP-T10/069 70 1 Washer Dished 6.35mm x 12.5mm x 0.5mm WP-T10/070 71 1 Threaded Pin M5 x 35mm WP-T10/071 72 1 Revolving Guide WP-T10/072 73 1 Ball for Revolving Guide WP-T10/073 74 1 Spring for revolving guide WP-T10/074
MANU-T10 v2.0 2/2/05 2:32 pm Page 24
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T10 & T11
-25-
T10 & T11 - SPARE PARTS LIST
v1.0 03/2005
No. Qty. Desc. Ref.
78 1 Base Casting Complete T10 WP-T10/078
1 Base Casting Complete T11 WP-T11/078 79 1 Side Fence Micro Adjuster Scale WP-T10/079 80 1 Phenolic Slider Base T10 WP-T10/080
1 Phenolic Slider Base T11 WP-T11/080 81 5 Spring for Thumb Knob WP-T10/081 82 1 Side Fence Micro Adjuster Screw WP-T10/082 83 1 Spindle Lock Spring WP-T10/083 84 1 Guide Rods 10mm x 360mm (Pair) ROD/10X360 85 5 Thumb Knob Male M6 x 15mm WP-T10/085 86 2 Side Fence Cheek WP-T10/086 87 1 Side Fence Complete T10 WP-T10/087
1 Side Fence Complete T11 WP-T11/087 88 4 Washer 5.5mm x 9.5mm x 1.0mm WP-T10/088 89 1 Capacitor WP-T10/089 90 4 Washer Spring WP-T10/090 91 1 Side Fence Bridge with Adjuster T10 WP-T10/091
1 Side Fence Bridge with Adjuster T11 WP-T11/091 92 1 Spindle Lock Button WP-T10/092 93 5 Machine Screw Pan M5 x 15mm Phillips WP-T10/093 94 1 Speed Control Dial WP-T10E/094 95 2 Machine Screw Csk M5 x 10mm Phillips WP-T10/095 98 1 Magnet for Speed Control WP-T10E/098
101 1 Spanner 22mm A/F SPAN/22 103 1 Speed Control Board 115V T10EL &T11EL WP-T10EL/103
1 Speed Control Board 230V T10E &T11 WP-T10EL/103
104 3 Washer Split Spring M4 WP-T10/104 105 1 Lead (Red x 115mm) WP-T10/105 106 1 Lead (Red x 115mm) WP-T10/106 107 1 Dust Spout T10 WP-T10/107
1 Dust Spout T11 WP-T11/107
109 1 Dust Spout Clip WP-T10/109 110 1 Dust Spout Retaining Clip WP-T10/110
111 2 Machine Screw Pan M5 x 15mm Phillips WP-T10/111 113 1 Screw Self Tapping Pan 4mm x 32mm Phillips WP-T10/112 114 1 Spacer WP-T10/113 117 1 Manual T10 & T11 MANU/T10
MANU-T10 v2.0 2/2/05 2:32 pm Page 25
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T10 & T11
-26-
T10 & T11 - SPARE PARTS LIST
v1.0 03/2005
No. Qty. Desc. Ref.
118 1 Inner Plate T10 WP-T10/075
1 Inner Plate T11 WP-T11/075
119 2 Machine Screw Csk M5 x 8mm Slot WP-SCW/009 120 2 Machine Screw Pan M5 x 12mm Slot WP-SCW/042 121 1 Line up Pin 12mm & 1/2” WP-T9/090 122 1 Washer Split Spring M5 T11 WP-WASH/29 123 1 Guide Bush 30mm x 10mm GB30/A
FOR T11
124 1 Stud for Table Height Adjustment T11 WP-T11/124 125 2 End Cap Hex for Stud T11 WP-T11/125 126 1 Barrel Nut for Table Height Adjustment T11 WP-T11/126 127 1 Spring Washer for Table Height Adjustment T11 WP-T11/127 128 1 Table Fine Height Adjuster T11 WP-T11/128 129 1 Washer for Table Height Adjustment T11 WP-T11/129
MANU-T10 v2.0 2/2/05 2:32 pm Page 26
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T10 & T11
-27-
18
7
89
3
15
14
6
4
13
11
24
12
8
6
15
14
20
21
23
22
5
19
28
27
26
48
29
47
4
6
2
10
31
1
62
61
6
4
6
5
78
32
33
93
35
38
37
41
40
34
42
55
50
51
49
40
80
43
9
4
106105
103
98
44
45
52
54
118
80
3
122
120
123
119
121
85
81
85
101
53
85
81
84
86
87
82
79
91
93 88
71
68
70
69
67
68
72
73
74
66
36
68
114
107
68
109
30
78
71
68
70
69
67
68
72
73
74
66
36
68
117
111
110
113
58
56
104
5597
83
92
60
17
16
90
T
1
0
&
T
1
1
T10
128
125
126
124
129
125
T11
127
T10 & T11 - SPARE PARTS DIAGRAM v1.0 03/2005
MANU-T10 v2.0 2/2/05 2:32 pm Page 27
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T10 & T11
-28-
36mm
Ø 20mm
T11 Fine Height Adjuster Fitting Hole Position
Actual Size
68mm
C
L
C
L
MANU-T10 v2.0 2/2/05 2:32 pm Page 28
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Page 32
Page 33
Page 34
MANU/T10 v1.0
© Copyright Trend 2005. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.
Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools
cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE
RECYCLABLE
Trend Machinery & Cutting Tools Ltd.
Odhams Trading Estate St Albans Road Watford WD24 7TR England
Enquiries: __________________0800 487363 Technical Support:____0044 (0) 1923 224681 Fax: ________________0044 (0) 1923 236879 Email:____________mailserver@trendm.co.uk Web:____________www.trendmachinery.co.uk
MANU-T10 v2.0 2/2/05 2:32 pm Page 29
868290-02
GRAFICA E STAMPA SERIART-FABRIANO (AN) italy 0039+732+23069
B&D_47
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