Trend PRT Additional information

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PRT

Please read these instructions before use.

PRT

Dear Customer

Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use.

Please remember to return your guarantee card within 28 days of purchase.

Please read these instructions before use.

CONTENTS

TECHNICAL DATA_____________________1 SAFETY____________________________2-3 ELECTRICAL SAFETY _________________4

EC DECLARATION OF CONFORMITY ___5 ITEMS ENCLOSED ____________________6 DESCRIPTION OF PARTS_______________7 ASSEMBLY

– Fitting Legs__________________________8 – Router Compatibility___________________9 – Mounting Router to Insert Plate _________10 – Fitting Insert Rings __________________11 – Fitting Back Fence __________________12 – Fitting Top Guard & Top Pressure _______13 – Fitting Side Pressure _________________14 – Fitting Mitre Fence ___________________15 – Fitting Dust Extraction Hose ___________16

OPERATION

– No-Volt Release Switch _____________17 – Back Fence Adjustment _______________18 – Edge Moulding and Grooving __________19 – Stopped Moulding ___________________20 – Mitre Fence ________________________21 – Lead-on Pin ________________________22

ACCESSORIES ______________________23 MAINTENANCE _____________________24 ENVIRONMENTAL PROTECTION _______24 GUARANTEE ________________________24 SPARE PARTS

– Spare Parts List __________________25-26 – Spare Parts Diagram ______________27-28

TECHNICAL DATA

Voltage: UK & Eire 230V

UK & Eire 115V

Europe 230V On/off switch No-volt release Dimensions (width x depth) 650mm x 550mm Height with legs 830mm Bench height 350mm Cutter diameter max. 86mm Loss of cutting depth due to table thickness 8mm Maximum workpiece height 57mm Weight 25kg Fuse: UK & Eire 230V 13A in plug

UK & Eire 115V 16A in mains

Europe 230V 10A in mains

The following symbols are used throughout this manual:

Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.

Denotes risk of electric shock.

Refer to the instruction manual of your power tool.

This unit must not be put into service until it has been established that the power tool to be connected to this unit is in compliance with 2006/42/EC (identified by the CE marking on the power tool).

INTENDED USE

The unit is intended for stationary operation of portable routers for the cutting of wood or wood based material when suitable cutter is fitted. It is not intended for continuous production or production line use.

If you require further safety advice, technical information or spare parts,

☎

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please call Trend Technical Support or visit www.trend-uk.com

PRT

SAFETY

WARNING:

Observe the safety regulations in the instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and personal injury. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product.

PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments.

Users should also read the HSE/HSC Safe Use of Woodworking Machinery Approved Code of Practice and Guidance Document and any amendments.

Users must be competent with woodworking equipment before using our products.

IMPORTANT NOTE:

Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which cannot be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

General

1. Disconnect power tool and attachment

from power supply when not in use, before servicing, when making adjustments and when changing accessories such as cutters. Ensure switch is in “off” position. Always ensure cutter has stopped rotating.

2. Always mount the power tool,

accessory or attachment in conformity with the instructions. Only use attachment and accessories specified in the power tool manual. The tool or attachment should not be modified or used for any application other than that for which it was designed. Do not force tool.

3. Keep children and visitors away. Do

not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area. Make the workshop child proof with padlock and master switch.

4. Dress properly. Do not wear loose

clothing or jewellery, they can be caught in moving parts. Rubber gloves and non-skid footwear is

recommended when working outdoors. Wear protective hair covering to contain long hair.

5. Consider working environment. Do

not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold. Connect machines that are used in the open via a residual current device (RCD) with an actuation current of 30 mA maximum. Use only extension cables that are approved for outdoor use.

6. The accessory or attachment must be

kept level and stable at all times.

7. Keep work area clean. Cluttered

workshops and benches can cause injuries. Ensure there is sufficient room to work safely.

8. Secure idle tools. When not in use,

tools should be stored in a dry and high or locked up place, out of reach of children.

9. For best control and safety use both

hands on the power tool and attachment. Keep both hands away from cutting area. Always wait for the spindle and cutter to stop rotating before making any adjustments.

10.Always keep guards in place and in

good working order.

11.Remove any nails, staples and other

metal parts from the workpiece.

12.Maintain tools and cutters with care.

Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease.

13.Maintain accessories. Do not use

damaged accessories. Only use accessories recommended by the manufacturer.

14.Check damaged parts. Before

operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory. Protect tools from impact and shock.

15.Do not use tool if switch does not turn

it on or off. Have defective switches replaced by an Authorised Service Agent

16.Don't over reach. Keep proper footing

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and balance at all times. Do not use awkward or uncomfortable hand positions.

17.Don’t abuse the cable. Never carry

power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area.

18.Connect dust extraction equipment.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

19.Check all fixing and fastening nuts,

bolts and screws on power tool, attachment and cutting tools before use to ensure they are tight and secure. Periodically check when machining over long periods.

20.Stay alert. Watch what you are doing.

Use common sense. Do not operate tools when you are tired, under the influence of drugs or alcohol.

21.Personal Protective Equipment (PPE)

for eye, ear and respiratory protection must be worn. All PPE must meet current UK and EU legislation.

22.Do not leave tools running

unattended. Do not leave tool until it comes to a complete stop.

23.Always clamp workpiece being

machined securely.

24.Only use cutting tools for

woodworking that meet EN847-1/2 safety standards, and any subsequent amendments.

25.Vibration levels. Hand held power

tools produce different vibration levels. You should always refer to the specifications and relevant Health & Safety Guide.

Routing Safety

1. Read and understand instructions

supplied with power tool, attachment and cutter.

2. Keep hands, hair and clothing clear of

the cutter.

3. Remove adjusting keys and

spanners. Check to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely.

4. Noise. Take appropriate measures

for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear protection must be worn.

5. Eye protection. Always wear eye

protection in the form of safety goggles, spectacles or visors to protect the eyes.

PRT

6. Respiratory protection. Wear a face

or dust mask, or powered respirator. Dust masks/filters should be changed regularly.

7. Do not switch router on with the cutter

touching the workpiece. At the end of the cut, release the router plunge and allow spindle to stop rotating. Never use the spindle lock as a brake

8. The direction of routing must always

be opposite to the cutter's direction of rotation. Do not back-cut or climb-cut.

9. Check before cutting that there are no

obstructions in the path of the router. Ensure there are no obstacles beneath workpiece when cutting full thickness, and that a sacrificial work surface is used.

Router Cutter Safety

1. Cutting tools are sharp. Care should

be taken when handling them. Do not drop cutters or knock them against hard objects. Handle very small diameter cutters with extra care. Always return cutter to its packaging after use.

2. Always use cutters with a shank

diameter corresponding to the size of the collet installed in your tool.

3. The maximum speed (n.max) marked

on the tool, or in instructions or on packaging shall not be exceeded. Where stated the speed range shall be adhered to. Recommended speeds are shown in the Trend Routing Catalogue and/or website.

4. Always use router cutters in a router.

Drill and boring bits must not be used in a router. Router cutters must only be used for the material cutting application for which they are designed. Do not use on metal or masonry.

5. Never use cutters with a diameter

exceeding the maximum diameter indicated in the technical data of the powertool or attachment used.

6. Before each use check that the cutting

tool is sharp and free from damage. Do not use the cutting tool if it is dull, broken or cracked or if in any other damage is noticeable or suspected.

7. Cutters should be kept clean. Resin

build up should be removed at regular intervals with Resin Cleaner use of a PTFE dry lubricant will reduce resin build up. Do not use PTFE spray on plastic parts.

8. When using stacked tooling (multi-

blade, block and groover etc.) on a spindle arbor, ensure that the cutting edges are staggered to each other to reduce the cutting impact.

9. Cutter shanks should be inserted into

the collet all the way to the line

. The

indicated on the shank. This ensures that at least held in the collet. Ensure clamping surfaces are cleaned to remove dirt, grease, oil and water.

10.Observe the correct assembly and

fitting instructions in the router instruction manual for fitting the collet, nut and cutter.

11.Tool and tool bodies shall be clamped

in such a way that they will not become loose during operation. Care shall be taken when mounting cutting tools to ensure that the clamping is by the shank of the cutting tool and that the cutting edges are not in contact with each other or with the clamping elements.

12.It is advisable to periodically check

the collet and collet nut. A damaged, worn or distorted collet and nut can cause vibration and shank damage. Do not over-tighten the collet nut

13.Do not take deep cuts in one pass;

take several shallow or light passes to reduce the side load applied to the cutter and router. Too deep a cut in one pass can stall the router.

15.In case of excessive vibrations whilst

using the router stop immediately and have the eccentricity of the router, router cutter and clamping system checked by competent personnel

15.All fastening screws and nuts should

be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer.

16. Extension of the spanner or tightening

using hammer blows shall not be permitted.

17.Clamping screws shall be tightened

according to instructions provided by the manufacture. Where instructions are not provided, clamping screws shall be tightened in sequence from the centre outwards.

⁄4of the shank length is

Using Routers In A Fixed Position

1. Attention should be made to the

HSE’s Safe Use of Vertical Spindle Moulding Machines Information Sheet No.18 and any revisions.

2. After work, release the router plunge

to protect the cutter.

3. Always use a push-stick or push-block

when making any cut less than 300mm in length or when feeding the last 300mm of the cut.

4. The opening around the cutter should

be reduced to a minimum using suitably sized insert rings in the table and closing the back fence cheeks or fitting a false fence on the back fence.

5. Whenever possible use a work

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holding device or jig to secure component being machined. Ensure any attachment is securely fitted to the workbench, with table surface at approximately hip height.

6. Use a No-Volt Release Switch. Ensure

it is fixed securely, easily accessible and used correctly.

7. In router table (inverted) mode, stand

to the front right of the table. The cutter will rotate anti-clockwise when viewed from top so the feed direction is from the right (against the rotation of the cutter). In overhead mode, stand to the front left of the machine table and the feed direction is from the left.

8. Do not reach underneath table or put

your hands or fingers at any time in the cutting path while tool is connected to a power supply.

9. Never thickness timber between the

back of the cutter and the backfence.

Useful Advice When Routing

1. Judge your feed rate by the sound of

the motor. Feed the router at a constant feed rate. Too slow a feed rate will result in burning.

2. Trial cuts should be made on waste

material before starting any project.

3. When using some attachments e.g. a

router table or dovetail jig, a fine height adjuster is recommended.

4. When using a template guide bush,

ensure there is sufficient clearance between cutter tip and inside edge of bush and that it cannot come into contact with collet and nut. Ensure cutter and guide bush are concentric.

Router Cutter Repair/Maintenance

1. Repair of tools is only allowed in

accordance with the manufacturers instructions.

3. The design of composite (tipped) tools

shall not be changed in process of repair. Composite tools shall be repaired by a competent person i.e. a person of training and experience, who has knowledge of the design requirements and understands the levels of safety to be achieved.

4. Repair shall therefore include, e.g. the

use of spare parts which are in accordance with the specification of the original parts provided by the manufacturer.

5. Tolerances which ensure correct

clamping shall be maintained.

6. Care shall be taken that regrinding of

the cutting edge will not cause weakening of the body and the connection of the cutting edge to the body.

Version 7.1 06/2006

ELECTRICAL SAFETY

PRT

Mains Plug Replacement (UK & Ireland only)

Always check the condition of the cable and plug before starting with your work.

Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorised Trend repair agent or a qualified electrician.

■ Disconnect the plug from the supply.

■ Cut off the plug and dispose of it safely; a

plug with bared copper conductors is dangerous if engaged in a live socket outlet.

■ Only fit 13 Amperes BS 1363A approved plugs fitted with a 13 Amp A.S.T.A approved BS 1362 fuse (1).

■ The cable wire colours, or a letter, will be marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (3).

■ Before replacing the top cover of the mains

plug ensure that the cable restraint (4) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.

13 AMP

1 2

For 115V units with a power rating exceeding 1500W, we recommend to use a plug to BS4343 standard.

Never use a light socket. Never connect the live (L) or neutral (N) wires to the earth pin marked E or .

Using an Extension Cable

■ If an extension cable is required, use an approved triple core extension cable suitable for the power input of this tool (see technical data). The minimum conductor size is 1.5mm

■ When using a cable reel, always unwind the cable completely.

■ Also refer to the table below.

Conductor size (mm

0.75 6

1.00 10

1.50 15

2.50 20

4.00 25

Voltage Amperes Cable rating (Amperes 115 0 - 2.0 6 6 6 6 6 10

2.1 - 3.4 6 6 6 6 15 15

3.5 - 5.0 6 6 10 15 20 20

5.1 - 7.0 10 10 15 20 20 25

7.1 - 12.0 15 15 20 25 25 -

12.1 - 20.0 20 20 25 - - -

230 0 - 2.0 6 6 6 6 6 6

2.1 - 3.4 6 6 6 6 6 6

3.5 - 5.0 6 6 6 6 10 15

5.1 - 7.0 10 10 10 10 15 15

7.1 - 12.0 15 15 15 15 20 20

12.1 - 20.0 20 20 20 20 25 -

) Cable rating (Amperes)

Cable length (m)

7.5 15 25 30 45 60

115v routers over 13.5A including T10ELK & T11ELK cannot be used with the PRT/L (115v).

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EC DECLARATION OF CONFORMITY

PRT

Trend declare that the attachment mentioned above is in compliance with 2006/42/EC, and has been designed in accordance with EN60745-1 Annex M.

The tool also complies with directive 73/23/EEC (or latest).

Pushstick is made in compliance with Harmonized Standard EN1870-1.

Managing Director Jeff Willcocks

Trend Machinery & Cutting Tools Ltd Unit 6 Odhams Trading Estate St Albans Road, Watford Herts, WD24 7TR United Kingdom

PRT

MARKINGS ON TABLE

The following pictures are shown on the tool.

Read instruction manual before use.

Date Code Position

The year of manufacture is on a label next to the rating plate.

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PRT

ITEMS ENCLOSED

PRT

GUARANTEE

ITEMS REQUIRED

■ Pozi®No.2. screwdriver.

■ Router.

■ Hand tools.

■ Spanner 8mm A/F for mitre fence.

■ Slotted screwdriver for lead on pin.

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PRT

DESCRIPTION OF PARTS

Table top

Insert rings

Back fence

Scale

Dust port

Side pressure guard

Top pressure guard

Fence cheek

Guard

Pivot guard lock

Floor legs

Bench legs

Lead on pin

Router trigger lock strap

Mitre fence

Lead on pin park

Pushstick

Mitre fence slot

Back fence slots/keyhole

Push stick park

Router clamping screws

Lead on pin location hole

No volt release switch

Back fence vertical adjuster assembly

Back fence locking knob and bolt

Mitre fence false cheek fixing screws

Bench leg adjustment foot

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ASSEMBLY

Fitting Legs

PRT

Prior to assembly and adjustments always unplug the router table.

The router table does not need to be secured to the floor or bench.

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PRT

Router Compatibility See machine screw illustrations on next page.

Three machine screws (B) are supplied as standard with the PRT table.

Make Router Model Screw x Qty

TREND T3, T4, T5, T5 Mk2 B X 2 TREND T9, T10◆, T11◆ B X 3 BOSCH GOF1600A, 1700ACE B X 3 CMT CMT1E B X 3 DEWALT DW613, 614, 615 B X 2 DEWALT DW624, 625E B X 3 DRAPER PT1200V B X 2 ELU MOF96(E) MK2. B X 2 ELU MOF131, 177(E) Mk2 B X 3 FELISATTI R346EC B X 3 MAKITA RP0910, 1110C B X 2 PERFORMANCE PRO CLM1250R>11/03■, CLM2050R C X 3 PERLES OF808(E) >1999, OF2-808(E), OF9(E) B X 2 TTECH TT/R127 B X 3

The following require a fixing pack accessory ref. FIX/KIT/2 (not supplied with table).

Make Router Model Screw x Qty Csk Size & Hole

AXMINSTER AW127R●■ C X 2 13mm X 6mm ATLAS COPCO OFSE850●■, 1000●■, OFS50●■, OFE710●■ C X 2 13mm X 6mm BOSCH GOF900ACE●, 1300A●, 2000CE● D X 3 13mm X 6mm CASALS FT750■, 1000E■ 2000VCE■ C X 3 13mm X 6mm DRAPER R850V■ C X 2 13mm X 6mm ELU MOF96(E) MK1●■, OF97(E) C X 2 13mm X 6mm ERBAUER RT●■ C X 3 13mm X 6mm FELISATTI TP245(E)●■ C X 2 13mm X 6mm FESTO OF2000(E)●■ C X 2 13mm X 6mm FLEX OFT3121VV●■, 2926VV●■ C X 2 13mm X 6mm FREUD FT1000E■,FT2000E■ B X 3 13mm X 6mm HITACHI M8(V)■, M12V■, M12SA■ A X 4 10mm X 5mm HOLZHER 2335●■, 2355●■, 2356●■ C X 2 13mm X 6mm JCB PR12●■, 1216●■, 1200●■, 1105●■ C X 3 13mm X 6mm KANGO R8550S●■ C X 2 13mm X 6mm MAFELL LO65E●■ C X 2 13mm X 6mm MAKITA 3620■ A X 2 10mm X 5mm MAKITA 3612BR■,3600B■,3612(C)■ A X 4 10mm X 5mm METABO OF1612●■, OFE1812●■ C X 2 13mm X 6mm MILWAUKEE OFSE1000●■ C X 2 13mm X 6mm NUTOOL XP12●■, NPK1802●■ C X 2 13mm X 6mm PERFORMANCE PRO CLM1250R<11/03■ C X 3 13mm X 6mm PERLES OF808(E) <1998●■ C X 2 13mm X 6mm PORTERCABLE 7539●■, 7519●■ C X 3 13mm X 6mm POWERBASE EXCEL 1250W●■ C X 3 13mm X 6mm POWER DEVIL PDW5038PR■ C X 2 13mm X 6mm RYOBI R150■, R151■,RE155K■ A X 2 10mm X 5mm RYOBI R500●, R502●, R600(N)●, RE600(N)●,RE601● C X 3 13mm X 6mm TRITON TRB001■ C X 3 13mm X 6mm SKIL 1875●■ C X 3 13mm X 6mm SILVERLINE 464910●■ C X 3 13mm X 6mm WADKIN R500●■ C X 3 13mm X 6mm

■ Re-drilling of router base by user required.

● Re-drilling of insert plate by user required.

+ Packing piece 3mm thick required.

◆ Not 115v.

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Do not mount any power tools not specified on this list. 115v routers over 13.5A cannot be used with the PRT/L (115v).

PRT

Mounting Router to Insert Plate

Invert and stand your router onto a suitable surface. Remove middle extrusion from table by turning cam locks by using a slotted screwdriver and place it facing upwards onto the base of your router use slotted screwdriver. Screws are supplied for TBC routers. For other makes of router re-drilling of the router base and/or insert plate, and appropriate machine screws, will be required. See chart, for details of accessory screws Ref. FIX/KIT/2.

M5x16mm

M6x25mm

M6x16mm

M6x35mm

Re-drilling Router Base Only

■ Invert and stand your router onto a suitable surface.

■ Remove middle extrusion from table by turning cam locks and place it facing upwards onto the base of your router.

■ Adjust position of the middle extrusion to centralise.

■ Ensure that the holes you are about to drill in the base do not interfere with any of the features on the router or any webbings in the casting of the router base. A slight turning of the router may be required to miss such obstructions.

■ Mark the centre of the holes onto the base.

■ Remove middle extrusion and mark the centre of

the holes with a centre punch.

■ Drill a 6mm diameter hole at these points.

■ Clean up edges of holes if required.

Re-drilling Middle Extrusion Only

■ Remove middle extrusion from table by turning cam locks.

■ Remove the plastic base of the router. Alternatively a photocopy or an outline of the base can be made of the plastic base instead.

■ Align the centre of the middle extrusion to the router base and secure them together.

■ Using a centre punch, mark the centres of holes.

■ Drill the required hole size with a suitable metal

cutting drill bit. Best results will be obtained if your power drill is mounted in a drill stand.

■ Countersink the hole with a countersink bit to a depth so the heads of the screws are slightly below the top surface. Clean off any burrs.

Re-drilling both Middle Extrusion and Router Base

■ Invert the router and lay the middle extrusion onto the upturned base.

■ Clamp the middle extrusion and router base together with two cramps.

■ Ensuring that the drill bit will not foul any webbing or fixtures on the router base, drill with a 6mm diameter metal cutting drill bit into the middle extrusion and through the router base two holes.

■ Unclamp the router base and middle extrusion.

■ Countersink the middle extrusion holes with a

countersink bit to a depth so the screw heads are slightly below the top surface. Clean off any burrs created on both the middle extrusion and router base.

Ensure working position is comfortable. If placing on a workbench ensure workbench is stable and secure.

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Fitting Insert Rings

Always ensure insert rings are a tight fit in the insert plate. Replace damaged or loose rings immediately.

20mm

PRT

16mm

35mm

68mm

54mm

30mm

50mm

SCALE 1:1

64mm

86mm

90mm

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Fitting Back Fence

PRT

Back Fence Vertical Adjustment

Use a slotted screwdriver.

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Fitting Top Guard & Top Pressure

PRT

SCALE

1:1

10mm

max.

SCALE 1:1

5mm

SCALE 1:1

max.

SCALE 1:1

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Fitting Side Pressure

PRT

E L A C

1 S

-14--14-

5mm

Position 1

Position 2

70mm

Position 3

Fitting Mitre Fence

E L CA

Mitre Fence Adjustment

Preset mitre fence angles can be zeroed by loosening the lock nuts on the underside of the protractor using an 8mm A/F spanner, and adjusting the screws using a Pozi Once set tighten the nuts with an 8mm A/F spanner.

No.2. screwdriver.

PRT

Bench Leg Foot Adjustment

The back left bench leg has a height adjustment facility.

-15-

Fitting Dust Extraction Hose Accessory Ref. CRT/4 or T30/22

(not included)

PRT

CRT/4 or

T30/22

57mmø

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OPERATION

No-Volt Release Switch

■ Plug machine into trailing socket.

■ Put plug of switch into mains supply.

■ Switch on router

■ Press green button to

switch on. To switch off press red button.

PRT

Isolate from power supply when making any adjustments.

OFF

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PRT

Back Fence Adjustment

■ Adjust back fence position by loosening two knobs (A) and pushing fence forwards or backwards.

■ Lock fence position by tightening the two knobs (A).

■ To adjust fence cheeks loosen four back knobs (B). Slide cheeks in and out to suit cutter. Leave gap of 3mm.

■ Lock cheeks by tightening four knobs (B).

Max 121mm Position 4

Max 43mm Position 2

Max 10mm Position 1

3mm max.

Max 84mm Position 3

3mm max.

Pushstick Operation

The pushstick has been designed for use with a router table, and should always be used when making any cut less than 300mm in length or, when feeding the last 300mm of a longer cut. The birds mouth is 90° and should be angled at between 20° to 30° to the workpiece to suit the height of the machinist.

90°

20°-30°

Do not use the pushstick as a lever or for uses other than those envisaged.

Compliance with the safety requirements of the regulations in force is nullified by any modification or tampering with the pushstick.

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Edge Moulding and Grooving

■ Isolate from

power source.

■ Fit cutter.

■ Set back fence

position.

■ Set top and side

pressures.

■ Fit guard.

■ Check all knobs

are tight.

■ Plug into power

supply.

■ Switch on.

■ Feed right to left.

PRT

■ Switch off.

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Stopped Moulding

■ Isolate from power supply.

■ Fit cutter.

PRT

■ Set back fence position. Fit some stops to back fence using cramps.

■ Fit guard.

■ Check all knobs are

tight

■ Plug into power supply.

■ Switch on.

■ Drop material

against infeed stop A and pivot into cutter.

■ Feed right to left, until reaching outfeed limit stop B.

■ Pivot at outfeed stop.

■ Switch off.

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Mitre Fence

■ Isolate from power supply.

■ Fit cutter.

■ Adjust angle of mitre

fence by loosening knob and turning protractor head to line up angle required with arrow.

■ Place component onto mitre fence.

■ Plug into power supply.

■ Feed right to left holding component securely.

■ Switch off.

PRT

The mitre fence has fixing holes to allow a spelch block to be secured using screws (supplied).

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Lead-on Pin

■ Isolate from power supply.

■ Fit lead-on pin into threaded hole using a slotted screwdriver.

■ Move back fence back.

■ Fit self guided cutter.

■ Fit top guard.

■ Plug into power

supply.

■ Support component onto the lead-on pin and swing into cutter and contact bearing guide.

PRT

■ Mould component.

■ Switch off.

Guard removed for clarity. Ensure guard is fitted when using self guided cutters.

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ACCESSORIES

Please use only Trend original accessories.

T11 Quick Release Kit Ref. T11/JT/KIT

A kit that allows the T11 router to be quickly fitted and removed from the PRT.

PRT

PRT Table Top View

Rear

Hose and Connector Ref. CRT/4 or T30/22

The back fence is provided with an extraction point for connection to suitable vacuum extractors. The internal hole diameter is 57mm (2-1/4"). Suitable fittings with 57mm outside diameter are available for most extractor units.

■ Only a vacuum extractor unit recommended for use in the workshop should be used.

Left

Right

Quick Raiser handle hole

Ref. CRT/4 Hose 39mm OD x 32mm ID x 3m.

Ref. T30/22 Hose 57mm OD x 1.5m. Large capacity

hose for use with Ref. T30A vacuum extractor for increased air flow.

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PRT

MAINTENANCE

The router table has been designed to operate over a long period of time with a minimum of maintenance. Continual satisfactory operation depends upon proper tool care and regular cleaning.

■ Replace the cutter insert when worn out.

■ The table top front and back extrusions can

be levelled by adjusting the bolts on the underside of the table using a 13mm A/F spanner.

Cleaning

■ Keep the grooves clear of sawdust. Regularly clean the table with a soft cloth.

Lubrication

■ Your router table requires no additional lubrication.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing as waste.

Accessories and packaging should be sorted for environmental-friendly recycling.

Separate collection. This product must not be disposed of with normal household waste.

Household User

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by retailer when you purchase a new product.

Please call Trend Customer Services for advice as to how to dispose of unwanted Trend electrical products in an environmentally safe way or visit www.trend-uk.com

Business User

Please call Trend Customer Services for disposal of unwanted Trend electrical products.

GUARANTEE

The unit carries a manufacturers guarantee in accordance with the conditions on the enclosed guarantee card.

For the location of your nearest Trend Service Agent, please call Trend Customer Services or see Stockist Locator at www.trend-uk.com

Storage

■ When not in use the table should be stored

safely. It is advisable to cover the table.

■ The pushstick is provided with holes to store

easily on the table.

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PRT

Please use only Trend original spare parts.

PRT - SPARE PARTS LIST V2.0 12/2005

No. Qty. Desc. Ref.

1 1 Extrusion Top Middle WP-PRT/01 2 0 Back Fence Complete WP-PRT/02 3 1 Extrusion Side Front WP-PRT/03 4 1 Extrusion Side Back WP-PRT/04 5 1 Extrusion Top Front WP-PRT/05 6 1 Extrusion Side Right WP-PRT/06 7 1 Extrusion Side Left WP-PRT/07 8 1 Extrusion Top Back WP-PRT/08 9 4 Extrusion Bracket Front WP-PRT/09

10 1 No Volt Release Switch 230V UK WP-PRT/10

11 1 Pivot Guard Housing WP-PRT/11 12 1 Pivot Guard Slider WP-PRT/12 13 1 Pivot Guard Clamping Wedge WP-PRT/13 14 1 Pivot Guard Cam Locking Lever WP-PRT/14 15 2 Cheek End Cap Angled WP-PRT/15 16 2 Cheek End Cap WP-PRT/16 17 4 Extrusion Cam Lock WP-PRT/17 18 2 Finger Pressure Only WP-PRT/18 19 8 Lobe Knob 40mm Dia M8 Female WP-PRT/19 20 4 Lobe Knob 40mm Dia M8 x 15mm Male WP-PRT/20 21 1 Lobe Knob 30mm for Guard M8 Female WP-PRT/21 22 1 Clear Visor WP-PRT/22 23 7 Screw Self Tapping Csk 3mm x 9.5mm Pozi WP-PRT/23 24 1 Insert Ring 20mm ID WP-PRT/24 25 1 Insert Ring 35mm ID WP-PRT/25 26 1 Insert Ring 54mm ID WP-PRT/26 27 1 Insert Ring 68mm ID WP-PRT/27 28 4 Extrusion Support Bracket WP-PRT/28 29 2 Extrusion Vertical Support WP-PRT/29 30 1 Pivot Guard Spacer Plate WP-PRT/30 31 4 Extrusion Lock Screw M6 x 27mm Slot WP-PRT/31 32 1 Table Frame Welded WP-PRT/32 33 4 Set Screw Hex M8 x 22mm WP-PRT/33 34 1 Side Pressure Holder WP-PRT/34 35 2 Back Fence Fixing Bolt M8 WP-PRT/35 36 1 Pivot Guard Slider Bolt M8 x 150mm WP-PRT/36 37 1 Pivot Guard Slider Spring WP-PRT/37 38 1 Pivot Guard Hinge WP-PRT/38 39 1 Mitre Fence Complete MITRE/1 40 2 Sliding Extrusion Cheek WP-PRT/40 41 0 Side Finger Pressure Assembly PRESSURE/2 42 4 Washer for Scale WP-PRT/42

0 No Volt Release Switch 230V Euro WP-PRT/EURO 0 No Volt Release Switch 115V UK WP-PRT/10/L

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PRT

PRT - SPARE PARTS LIST V2.0 12/2005

No. Qty. Desc. Ref.

43 0 Cam Lever Lock Bush 12mm WP-PRT/43 44 2 Pushstick Park Screw M4 x 20mm Pozi WP-PRT/44 45 1 Lead-On Pin M6 WP-PRT/45 46 2 Pushstick Park Bush WP-PRT/46 47 1 Cam Lever Set Screw M8 x 60mm WP-PRT/47 48 2 Scale WP-PRT/48 49 4 Cheek T Slot Bolt M8 x 27mm WP-PRT/49 51 4 Set Screw Hex Bolt M8 x 35mm WP-BOLT/10 52 8 Set Screw Hex Bolt M8 x 16mm WP-BOLT/11 53 20 Machine Screw Cap M8 x16mm Socket WP-SCW/92 54 1 Router Switch Lock PRT/LOCK 55 2 Machine Screw Cap M6 x 16mm Socket WP-SCW/87 56 8 Screw Hex Bolt M6 x 8mm Socket WP-SCW/88 57 2 Machine Screw Csk M6 x 20mm Socket WP-SCW/89 58 2 Screw Self Tapping Pan No 12 x 32mm Pozi WP-SCW/110 59 1 Push Stick PUSHSTICK/1 60 2 Screw Self Tapping Pan 4.2mm x 13mm Pozi WP-PRT/60 61 4 Machine Screw Cap M4 x 6mm Socket Slot for Scale WP-PRT/61 62 1 Nut Hex M8 WP-NUT/08 63 8 Nut Nylon M8 WP-NUT/09 64 3 Short Leg Plastic Foot 30mm WP-PRT/64

64A 1 Short Adjustable Leg Plastic Foot 30mm WP-PRT/64A

65 1 Back Fence Casting WP-PRT/65 66 4 Nut Hex M6 WP-NUT/06 67 13 Washer 6.6mm x 12mm x 1.6mm WP-WASH/11 68 1 Spacer 8mm Bore WP-PRT/68 69 8 Washer 8.3mm x 24mm x 1.8mm WP-PRT/69 70 4 Pin For Extrusion Cam Lock WP-PRT/70 71 1 Cam Lock Washer 12mm WP-PRT/71 72 4 Floor Leg WP-PRT/72 73 4 Floor Leg Rubber Foot WP-PRT/73 74 3 Machine Screw Csk M6 x 20mm Socket WP-SCW/89 75 20 Washer 8.3mm x 15.8mm x 1.6mm WP-WASH/15 76 1 Washer 6.4mm x 16mm x 1.0mm WP-PRT/76 77 1 Mitre Fence Location WP-PRT/77 78 1 Mitre Fence Body WP-PRT/78 79 1 Mitre Fence Knob M6 x 20mm Male WP-PRT/79 80 1 Mitre Fence Rail and Index Head WP-PRT/80 81 1 Short Leg Adjustable Foot WP-PRT/81 82 1 Back Fence Vertical Adjuster Set (Retrofit) < 04/2005 WP-PRT/82

1 Back Fence Vertical Adjuster Set > 04/2005 WP-PRT/82A 83 3 Nut Hex M5 WP-NUT/05 84 3 Machine Screw Pan M5 x 20mm Slot WP-SCW/16 85 1 Manual MANU/PRT

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PRT

PRT - SPARE PARTS DIAGRAM

V2.0 12/2005

17 67

64A

PRT

-27-

PRT

PRT - SPARE PARTS DIAGRAM

V2.0 12/2005

-28-

Trend Machinery & Cutting Tools Ltd.

Odhams Trading Estate St Albans Road Watford WD24 7TR England

Tel: 0044(0)1923 249911 technical@trendm.co.uk

MANU/PRT v3.0

policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be

held liable for any material rendered unusable or any form of consequential loss. E&OE

RECYCLABLE

All trademarks acknowledged.

www.trend-uk.com

Trend PRT Additional information

Specifications and Main Features

Frequently Asked Questions

User Manual