TREND IQ246 User Manual

Page 1
Important: Retain these instructions
Installation Instructions
IQ246
Controller
CONTENTS
1 Unpacking 1 2 Storing 1 3 Installation Instructions 1
1 UNPACKING
2 STORING
-10 °C
(14 °F)
+50 °C
(122 °F)
H O
0
2
90 %RH
3 INSTALLATION INSTRUCTIONS
3.1 Installation - Mounting 1
3.2 Installation - Configuration 5 4 Replacing the Battery 9 5 Disposal 12
Installation Instructions TG200101
2
Requirements
a
3.1 Installation - Mounting
It is recommended that the installation should comply with the HSE Memorandum of Guidance on Electricity at Work Regulations 1989. For USA install equipment in accordance with National Electric Code.
1
20 mm
(0.79”)
Dimensions
155 mm (6.1”)
I Q 2 4 6
300 mm (11.81”)
b
0 °C
(32 °F)
0 %RH
OK TX RX
IQ 2 46
+45 °C
(113 °F)
90 %RH
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
OK TX RX
R+
R-
T+
T-
IQ 2 4 6
OK TX RX
IQ 2 46
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
OK TX RX
R+
R-
T+
T-
40 mm
(1.57”)
1 2 3 4 16 32 64 19K2 9K2 1K2
c
OK TX RX
IQ 24 6
d
H O
2
e
OK TX RX
IQ 24 6
210 mm (8.27”)
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
1
Page 2
IQ246 Installation Instructions
R+ R­T+ T-
R+
R-
T+
T-
RR
TT
3.1 Installation - Mounting (continued)
Mounting
3
a
135 mm
(5.31”)
190 mm (7.48”)
4 holes
b
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
R+
R-
T+
T-
4 off washers
6 mm (0.24”)
Connecting Power
4
24 Vdc - 1.7 A (max)
Earth (ground)
0 V
POWER
DO NOT APPLY
POWER
24 Vdc
0 V
AUX
24 Vdc
R+
R-
T+
T-
0 V
24 V
fuse
24 Vac - 72 VA transformer
~
O
1
WARNING: This apparatus must be earthed
0 V - - - - - - - -Earth, ground (recommended) 24 Vdc
controllers
may supply several
}
Earth (ground)
isolated transformer winding, supply 1 controller only
fuse
24 Vac
}
(grounded) using power connector.
elbaCduab2k1duab6k9duab2k91seriWfo.oN
Connecting Network
5
2819nedleB
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
R+
R-
T+
T-
For more cable and connection information details refer to Network
7029nedleB
dnerT
dnerT
002/FH/22/1/1/PT
)1678nedleB(
002/FH/22/2/2/PT
)3278nedleB(
m0001
)sdy0901(
m0001
dy0901(
)s
m0001
)sdy0901(
m0001
)sdy0901(
m0001
)sdy0901(
m0001
)sdy0901(
m007
)sdy567(
m005
)sdy545(
m007
)sdy567(
m005
)sdy545(
m053
083(
)sdy
m052
)sdy072(
2
2
2
4
Engineering Manual 92-1735
4 wire method
Connect to T &
RR
T
R
T
R
T
R
T
R
2
T
R
T
R
T
R
T
R
TT
R of previous
R+ R­T+ T-
R+
R-
T+
T-
RR
device, polarity independent
terminate screen at one end of cable
Connect to T & R of
TT
next device, polarity independent
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
2 wire method
Connect to T+, T- of previous device, polarity independent
terminate screen at transmit end
Connect to R+, R- of next device, polarity independent
Page 3
Installation Instructions IQ246
3.1 Installation - Mounting (continued)
37 Way 'D type' Male
Wire I/O Terminals
6
IQ246
D type shell
Earth Screens
Plant
cutback screen
cutback screen
15 Way 'D type' Female
37 Way 'D type' Female
15 Way 'D type' Male
Analog Inputs
J3 37 Way 'D type' Male
1 2 3 4 5 6 7 8 9
01 11 21 31 41 51 61 71 81 91
02
12 22 32 42 52 62 72 82 92 03
13 23 33 43 53 63 73
1nAdeR/AelbaC
V0eulB/AelbaC
❍ ❍
2nAwolleY/AelbaC
3nAetihW/AelbaC
V0kcalB/AelbaC
❍ ❍
4nAteloiV/AelbaC
5nAegnarO/AelbaC
V0kniP/AelbaC
❍ ❍
6nAeulB/BelbaC
7nAneerG/BelbaC
❍ ❍
8nAetihW/BelbaC
9nAkcalB/BelbaC
V0nworB/BelbaC
❍ ❍
01nAegnarO/BelbaC
11nAkniP/BelbaC
V0deR/CelbaC
❍ ❍
21nAneerG/CelbaC
31nAwolleY/CelbaC
❍ ❍
41nAkcalB/CelbaC
51nAnworB/CelbaC
V0teloiV/CelbaC
❍ ❍
61nAkniP/CelbaC
71nAdeR/DelbaC
❍ ❍
81nAneerG/DelbaC
91nAwolleY/DelbaC
V0etihW/DelbaC
❍ ❍
02nAnworB/DelbaC
)2&1nA(V42neerG/AelbaC
)4&3nA(V42nworB/AelbaC
)6&5nA(V42deR/BelbaC
)8&7nA(V42wolleY/BelbaC
)01&9nA(V42teloiV/BelbaC
)21&11nA(V42eulB/CelbaC
)41&31nA(V42etihW/CelbaC
)61&51nA(V42egnarO/CelbaC
)81&71nA(V42eulB/DelbaC
)02&91nA(V42kcalB/DelbaC
Analog Outputs
J5 15 Way 'D type' Female
1 2 3 4 5 6 7 8 9
01 11 21 31 41 51
11pOdeR
V0eulB
21pOneerG
31pOwolleY
V0etihW
41pOkcalB
51pOnworB
V0teloiV
61pOegnarO
V0kniP
71pOkcalB/deR
81pOneerG/eulB
V0deR/neerG
91pOdeR/wolleY
02pOyerG
Analog Outputs
J4 15 Way 'D type' Male
1 2 3 4 5 6 7 8 9
01 11 21 31 41 51
1pOdeR
V0eulB
2pOneerG
3pOwolleY
V0etihW
4pOkcalB
5pOnworB
V0teloiV
6pOegnarO
V0kniP
7pOkcalB/deR
8pOneerG/eulB
V0deR/neerG
9pOdeR/wolleY
01pOyerG
Digital Inputs
J2 37 Way 'D type' Female
1 2 3 4 5 6 7 8 9
01 11 21 31 41 51 61 71 81 91 02 12 22 32 42 52 62 72 82 92 03 13 23 33 43 53 63 73
1giDdeR/AelbaC
2giDeulB/AelbaC
❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
giDV42neerG/AelbaC 3giDwolleY/AelbaC 4giDetihW/AelbaC 5giDkcalB/AelbaC 6giDnworB/AelbaC 7giDteloiV/AelbaC 8giDegnarO/AelbaC
giDV42kniP/AelbaC 9giDdeR/BelbaC
01giDeulB/BelbaC 11giDneerG/BelbaC 21giDwolleY/BelbaC 31giDetihW/BelbaC 41giDkcalB/BelbaC
giDV42nworB/BelbaC
51giDteloiV/BelbaC 61giDegnarO/BelbaC 71giDkniP/BelbaC 81giDdeR/CelbaC 91giDeulB/CelbaC 02giDneerG/CelbaC
giDV42wolleY/CelbaC
12giDetihW/CelbaC 22giDkcalB/CelbaC 32giDnworB/CelbaC 42giDteloiV/CelbaC 52giDegnarO/CelbaC 62giDkniP/CelbaC 72giDdeR/DelbaC 82giDeulB/DelbaC
giDV42neerG/DelbaC
92giDwolleY/DelbaC 03giDetihW/DelbaC 13giDkcalB/DelbaC 23giDnworB/DelbaC
Use Trend Cables CABLE/IQ246KIT
(see colour codes in tables above)
3 m (3.25 yds)
2 m (2 yds 6”)
37 W
3 m (3.25 yds)
15 W
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
A B C D
3
Page 4
IQ246 Installation Instructions
3.1 Installation - Mounting (continued)
Connect Inputs
7
Digital inputs (digital inputs 1 to 32)
Dig'n' +24 V DIG (24Vdc)
Analogue inputs (analogue inputs 1 to 20)
Voltage input
V (0 to 10V)
An'n' 0 V
Current input (loop powered)
I (0 to 20 mA)
SIG
An'n' 24 V
Connect Outputs
8
Trend TP/1/1/22/HF/200 (Belden 8761) cable recommended for voltage outputs
(analog outputs 1 to 20)
Bn
0V
WARNING: The wires may be connected to
hazardous voltages. Disconnect power before attempting any wiring.
V
1
Load
Trend TP/1/1/22/HF/200 (Belden 8761) cable recommended for all inputs
Thermistor input
An'n' 0 V
0V
Current input (external powered)
I (0 to 20 mA)
SIG
An'n' 0 V
0V
Additional Relay Modules
IQ246
Relay
Module
SRMV =
2SRM =
2RM =
3RM =
6RM =
nRM
x 1
x 2
x 2
x 3
x 6
T
1
(R/L, H/L)
(HCM/TRM)
Connect Auxiliary Output Supply
9
(if required)
For relays, NDP e.g.
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
R+
R-
T+
T-
4
24 Vdc Auxiliary Output Supply
0 V
24 V
0 V
Imax = 500 mA
24 Vdc
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
I Q 2 4 6
0 V
2 4 V
0 V
O p ' n '
2 R M
2 4 V 0 V
I N
Page 5
Installation Instructions IQ246
3.2 Installation - Configuration
Set Network Address
1
Set Network Baud Rate
2
O
N
1 2 3 4 5 6 7 8 9 1 0
ç
1 2 4 8 1 6 3 2 6 4
1 9 K 2 9 K 6
1 K 2
address
1, 4 to 9, 11 to 119
0, 2, 3,10 or >119
O
N
1 2 3 4 5 6 7 8 9 1 0
ç
1 2 4 8 1 6 3 2 6 4
1 9 K 2 9 K 6
1 K 2
e.g. Address = 2 + 16 = 18
NOT SET
Address = A
= A
/
e.g. 19k2 baud
SET
1 9 k 2
= A
= A
/
IQ246
9 k 6
= A
/
1 k 2
Remove Board
3
a
unscrew 4 screws
bc
Caution: This unit contains static sensitive devices.
Suitable anti-static precautions should be taken throughout this operation to prevent damage
to the unit. BS EN100015/1 Basic Specification: protection of electrostatic sensitive devices.
Baud Rate = B
= B
= B
= B
= B
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
5
Page 6
IQ246 Installation Instructions
O
1
3.2 Installation - Configuration (continued)
Set Analogue Input Channel Links
4
J20
1
J22J21
3
2
J23
J25
J27
8
J11
12
J14
J15
J16
5
4
J26
7
6
J28
9
J29
10
J10
11
J12
13
J13
14
J17
15
18
J18
16 17
19
J19
20
An 'n'
V T
1
Replace Board
5
b
a
Plug in Main Controller Unit
6
a
slot
board
b
c
c
tighten 4 screws
screw in thumb knobs
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
OK TX RX
R+
R-
T+
T-
I Q 2 4 6
Plug in Ribbon Cable
7
8
Switch on
6
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
Page 7
Installation Instructions IQ246
IQ246
?
IQ246
IQ246
?
3.2 Installation - Configuration (continued)
9
10
Check Controller
Check Network
OK TX RX
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
OK TX RX
R+
R-
T+
T-
a (power)
Check
supply
b (watchdog)
I Q 2 4 6
IQ
Faulty
aTX
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
R+
R-
T+
T-
bRX
c OK
TX- TX+
11
LAN
SET
X. IQ2
IQ246
OK
RX+
RX-
Configure
I Q 2 4 6
IQ Faulty
LAN
TX- TX+ RX- RX+
OR
IQ246
Network Address
0,2,3 or >119
OK
Check network cabling for short circuits with a multimeter (NOT Megger)
Check baud rate . Switch on other nodes until
O
1
faulty node is found ( OK
). Correct fault.
IQ Configuration Manual 90-1533 IQ246 Data Sheet TA200100 SET Manual TE200147
IQ246
9 Way 'D type' Female
RJ11
Cable/EJ101442
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
7
Page 8
IQ246 Installation Instructions
I Q 2 4 6
S
IQ246
IQ246
S
3.2 Installation - Configuration (continued)
12
a
13
a
14
Test Digital Inputs
b
O
1
Test Analogue Inputs
b
O
1
Test Outputs
c
O
1
c
O
1
d
OFF
ON
d
ΔT = X
a
15
SET
IQ246
O
1
Backup
X.IQ2
b
c
O
1
SET Manual TE200147
IQ246
OR
9 Way 'D type' Female
d
Cable/EJ101442
VB
IQ246
RJ11
16
8
Close Panel
OK TX RX
IQ 2 4 6
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
Page 9
Installation Instructions IQ246
4 REPLACING THE BATTERY
1
SET
IQ246
2
Upload Strategy
X.IQ2
Switch Off
O
1
IQ246
3
OR
9 Way 'D type' Female
Open Panel
Cable/EJ101442
OK TX RX
IQ 2 4 6
SET Manual TE200163
IQ246
RJ11
WARNING: Opening the panel
may expose dangerous voltages.
417-IEC-5036
WARNING: The connecting
leads may be connected to supplies. Isolate before touching.
4
6
Remove I/O Connectors
Remove Main Module
5
Unscrew Thumb Knobs
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
OK TX RX
I Q 2 4 6
R+
R-
T+
T-
Pull until it stops then pull continuously, to unplug ribbon cable connector from backplate
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
9
Page 10
IQ246 Installation Instructions
4 REPLACING THE BATTERY (continued)
Remove Board
7
unscrew 4 screws
b
8
Replace Battery
Saft LM2450 3V
a
Caution: This unit contains static sensitive devices.
Suitable anti-static precautions should be taken throughout this operation to prevent
damage to the unit. BS EN100015/1 Basic Specification: protection of electrostatic sensitive devices.
c
Warning: This lithium battery
must not be recharged,
+
disassembled, burnt or short circuited. Misuse may cause explosion or fire. Dispose of carefully. Refer to Health and Safety Executive Guidance Note GS43.
Note the Network Address
9
and Baud Rate
O
N
1 2 3 4 5 6 7 8 9 1 0
ç
1 2 4 8 1 6 3 2 6 4
1 9 K 2 9 K 6
1 K 2
e.g. Address = 2 + 16 = 18
NOT SET
A D D R E S S
1 9 k 2
B A U D
SET
9 k 6
1 k 2
10
a
b
c
Replace Board
slot
board
tighten 4 screws
10
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
Page 11
Installation Instructions IQ246
O
1
4 REPLACING THE BATTERY (continued)
11
12
Plug in Main Controller Unit
Plug in Ribbon Cable
13
14
Switch On
Wait
screw in thumb knobs
0 V
POWER
24 Vdc
0 V
AUX
24 Vdc
OK TX RX
I Q 2 4 6
R+
R-
T+
T-
Switch Off
15
O
1
O
1
16
19
Set all Switch Poles to Zero
O
N
1 2 3 4 5 6 7 8 9 1 0
ç
Set Network Address
1 2 4 8 1 6 3 2 6 4
1 9 K 2 9 K 6
1 K 2
ADDRESS = 0
A D D R E S S
BAUD = 0
B A U D
10s
Switch On
17
O
N
1 2 3 4 5 6 7 8 9 1 0
ç
1 2 4 8 1 6 3 2 6 4
1 9 K 2 9 K 6
1 K 2
e.g. Address = 2 + 16 = 18
NOT SET
SET
18
Wait for Relays
'click'
address
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
Address = A
1, 4 to 9, 11 to 119
0, 2, 3, 10 or >119
= A
/
= A
= A
/
IQ246
= A
/
11
Page 12
IQ246 Installation Instructions
4 REPLACING THE BATTERY (continued)
O
N
1 2 3 4 5 6 7 8 9 1 0
ç
1 2 4 8 1 6 3 2 6 4
1 9 K 2
e.g. 19k2 baud
9 K 6
1 K 2
1 9 k 2
= B
9 k 6
1 k 2
20
Set Network Baud Rate
21
22
Download Strategy
SET
X.IQ2
IQ246
Connect I/O
OR
9 Way 'D type' Female
Cable/EJ101442
Baud Rate = B
IQ246
RJ11
= B
SET Manual TE200163
IQ246
23
= B
= B
Close Panel
OK TX RX
IQ 2 4 6
5 DISPOSAL
WEEE Directive :
At the end of their useful life the packaging, product, and batteries should be disposed of
by a suitable recycling centre. Do not dispose of with normal household waste. Do not burn.
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37,Switzerland by its Authorized Representative, Trend Control Systems Limited.
Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes.
Trend Control Systems Limited
P.O. Box 34, Horsham, West Sussex, RH12 2YF, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trend-controls.com
Trend Control Systems USA
6670 185th Avenue NE, Redmond, Washington 98052, USA. Tel: (425)897-3900, Fax: (425)869-8445 www.trend-controls.com
12
IQ246 Controller Installation Instructions TG200101 Issue 1/E 15/01/07
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