TREND IQ241, IQ242 User Manual

Page 1
Important: Retain these instructions
CONTENTS
1.1 Unpacking 1 - 1
1.2 Storing 1 - 1
1.3 Installation - Fixing 1 - 1
2.1 Installation - Configuration 2 - 1
2.2 Connecting to a PC via Supervisor Port 2 - 4
2.3 Replacing the Battery 2 - 4
SHEET 1: Installation Instructions - Fixing
Installation Instructions - Fixing
IQ241/242
Series Controllers
3.1 Replacing the Battery (continued) 3 - 1
3.2 Replacing the Fuse 3 - 2
3.3 Zero Address/Baud Rate Reset 3 - 3
3.4 Mounting in and Enclosure, ENCLs/... 3 - 3
3.5 Connect a Remote 2 Line Display 3 - 4
3.6 Disposal 3 - 4
1
1.1 Unpacking
+50 °C 0-10 °C
H2O
1.3 Installation - Fixing
1
IQ241/242
Dimensions
access for cables
265 mm
90 %RH
325 mm
IQ241/242 Installation Instructions, TG103012
(24 VAC, 24 VDC versions only)
(230 V version only)
It is recommended that the installation should comply with the HSE Memorandum of Guidance on Electricity at Work Regulations 1989.
2
a
b
Requirements
V
Sheet 1: Fixing
Sheet 2: Configuring Sheet 3: Options
c
0 °C
355 mm
access for cables
IQ241/242 + ENCLS/CMTRAY (Optional)
I Q 2 4 1
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
85 mm
265 mm
120 mm
385 mm
0 %RH
H2O
Protection IP40
(with CMTRAY fitted)
IQ241/242 IQ241/242 + ENCLS/CMTRAY
e
+45 °C
90 %RH
1 3 5 79 11
13 15 17 19 21 23 25 27 29 31 14 16 18 20 22 24 26 28 30 32
2 4 6 81 012
TX RX
LAN
1C3C5C7C9C11C13C15C17C19C21C23C25C27C29C31C33C35C37C39 2C4C6C8C10C12C14C16C18C20C22C24C26C28C30C32C34C36C38C40
d
IQ 2 4 1
V
33 35 37 39 34 36 38 40
AUX
C
24v
C
+-+
-
1 - 1
Page 2
IQ241/242 Installation Instructions - Fixing
1.3 Installation - Fixing (continued)
Mounting
3
if mounting in ENCLS
IQ241/242 Installation Instructions - Sheet 3: Options
Remove Lid
5
a undo fasteners
WARNING :Removal of the cover exposes
dangerous voltages. 417-IEC-5036
b lift lid
4
Lift Flap
c pull off lid
Caution: This unit contains static sensitive
devices. Suitable anti-static precautions should be taken throughout this operation to prevent damage to the unit.
BS EN100015/1 Basic Specification: protection of electrostatic sensitive devices.
Fix Main Screw
6
a drill hole
8
a spot holes
d hang on screw
Fix Screws
b insert screw
Ø 6 mm
b lift off screw
7
e fix screws
Hang on Screw
c drill holes
306 mm
322 mm
1 - 2
Ø 6 mm
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
Page 3
Installation Instructions - Fixing IQ241/242
1.3 Installation - Fixing (continued)
9
Replace Lid
a hook on lid
b close lid
c tighten fasteners
Fit ENCLS/CMTRAY
11
14
if required
if fitting ENCLS/CMTRAY
ENCLS/CMTRAY Installation Instructions TG103131
pierce grommet
Connect power
A switch or circuit breaker must be included in the supply to the unit and be in close proximity to it, and must be clearly marked as the disconnecting device for the unit
if /230
230 Vac +15, -10%, 50 to 60 Hz
IQ241/242 consumption >60 VA
if /24VAC or /24VDC
24 Vac +15 -10%, 50 to 60 Hz 24 Vdc +25, -10% (24 V to 36 V)
IEC
O
I
DO NOT
SWITCH
ON
WARNING:
This apparatus must be earthed.
(via power connector)
12
Mat-N-Loc
Route Cables
if CMTRAY fitted
or
use copex glands
if /24VAC
24 Vac: Isolated transformer winding supply 1 controller only
10
24 Vac 24 Vac
EJ105383
Earth
24V
Close Flap
13
if /24VDC
24 Vdc: May supply several controllers
Mat-N-Loc to terminal adaptor (supplied)
Terminate Screens
M4 (supplied)
2 eyelets maximum
earth bar
Earth (recommended) 24 V
0 V
24V
EJ105383
Earth
15
2 3
d i g it a l i n p u t s
4
5
1
I 1
8
7
6
1 0 1 1
9
1 4
1 2
1 3
I 1 2 I 1 3
S 1
1 5 1 6
a n a l o g u e i n p u t s
1 7
1 9
1 8
2 0 2 1
I 2 0
S 8
2 2 2 3
I 2 1
S 9
L 2 0
Identify I/O Connectors
Fitted on IQ242
stupnilatigidnitliuB sdracSylnotupnI sdracStuptuOrotupnIstuptuoegatlovnitliuB
Note
C1C2C3C4C5C6C7C8C9C01C11C
ecnereferlanretxE
lennahC
I1I2I3I4I5I6I7I8I9I01I11I
latigiD
tupnI
rosneS
revirD tuptuO
lennahc
1C3C5C7C9C1 1C1 3C1 5C1 7C1 9C2 1C2 3C2 5C2 7C2 9C3 1C3 3C3 5C3 7C3 9
C31C41C51C61C71C81C91C02C12C22C32C42C52C62C72C82C92C03C13C23C33C43C53C63C73C83C93C
21
I31I41I51I61I71I81I91I02I12I22I32I42I52I62I72I82I92I03I13I
21
S1S2S3S4S5S6S7S8S9S01S11S21S31S41S51S61S71S81S91S
L02L91L81L71L61L51L41L31L21L11L01L9L8L7L6L5L4L3L2L
sensors start at channel 13
2C4C6C8C1 0C1 2C1 4C1 6C1 8C2 0C2 2C2 4C2 6C2 8C3 0C3 2C3 4C3 6C3 8C4 0
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
2 5
2 4
2 6 2 7 2 8
2 9 3 0 3 1
3 3
3 2
S 1 5
3 5 3 6
3 4
I 3 2
L 9
L 8
3 7
a n a lo g u e o u t p u t s
4 0
3 9
3 8
L 1
Note outputs have reverse numbering
04
23
02
1
C
Note that channels 13 to 32 require S cards to be fitted see
C
2.1 step 9. IQ242 already has S cards fitted for channels 13 to 20.
1 - 3
Page 4
IQ241/242 Installation Instructions - Fixing
1.3 Installation - Fixing (continued)
16
Connect Inputs
IQ system TP/1/1/22/HF/200 (Belden
8761) cable recommended for all inputs Terminal size 0.5 to 2.5 mm
Digital Inputs
(Channels 1 to 32 only)
Note that channels 13 to 32 require S cards to be fitted see 2.1 step 9. IQ242 already has S cards fitted for channels 13 to 20.
2
IN C
Earth bar
V (0 to 10 V)
Sensor Current Inputs
(Channels 13 to 32 only)
I (0 to 20 mA)
SIG
S
Sensor Voltage Inputs
(Channels 13 to 32 only)
S
Connect Outputs
17
OUT
Earth bar
IQ system TP/1/1/22/HF/200 (Belden 8761) cable recommended for voltage outputs
Terminal size 0.5 to 2.5 mm
WARNING: If external relays are
Analogue Voltage Outputs (Channels 21 to 40 only)
maximum current 20 mA per channel
0 to 10 Vdc
C
0 Vdc
Additional Relay Modules
Load
IQ24x
SRMV =
2
fitted, the wires may be connected to hazardous voltages. Disconnect power before attempting any wiring.
2SRM =
2RM =
3RM =
6RM =
Relay
Module
x 1
x 2
x 2
x 3
x 6
nRM
(RLM/ HLM)
(HCM/ TRM)
IN C
Earth bar
IN
C
Earth bar
IQ241/242
Sensor Thermistor Inputs
(Channels 13 to 32 only)
IN
C
Earth bar0 V
Sensor External Powered Current Inputs
(Channels 13 to 32 only) I (0 to 20
SIG
mA)
S
IN
C
Earth bar
Connect Auxiliary Supply
18
+
AUX
24 V
+
Load 1
Load 2
Imax = 500 mA (load 1+ load 2)
e.g.
IQ241/242
+
AUX
24 V
OUT
2RM
24 V 0 V
IN
19
Terminal size 0.5 to 2.5 mm
2 wire
Connect Network
elbaCduab2k1duab6k9duab2k91seriWfo.oN
2819nedleBm0001m0001m0072 7029nedleBm0001m0001m0052
metsysQI
678nedleB(
)1
metsysQI
)3278nedleB(
m0001m007m0532
002/FH/22/1/1/PT
m0001m005m0524
002/FH/22/2/2/PT
T R T R T R T R
20
Configure/Commission
2
LAN
N E T W O R K
T- T+ R- R+ T- T+ R- R+
Network Engineering Manual 92-1735
polarity independent
4 wire
T R T R T R T R T R T R T R T R
earth bar
2
IQ241/242 Installation Instructions ­Sheet 2: Configuration
N E T W O R K
LAN
T- T+ R- R+ T- T+ R- R+
earth bar
earth bar
1 - 4
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
Page 5
Installation Instructions - Configuration
I Q 2 4 1
SHEET 2: Installation Instructions - Configuration
2.1 Installation - Configuration
IQ241/242
Series Controllers
1
IQ241/242 Installation Instructions - Sheet 1: Fixing
Fix Unit
1
Open Panel
2
4
WARNING: Opening the panel may
expose dangerous voltages.
417-IEC-5036
Switch Off
O
I
5
a undo screws
Isolate I/O
3
Remove ENCLS/ CMTRAY cover
if ENCLS/CMTRAY fitted
IQ 2 4 1
b lift off cover
WARNING:
The connecting leads may be connected to
2
IQ 2 4 1
supplies. Isolate before touching.
Disconnect I/O,
6
Network
Set the Network Baud Rate
7
ON
Baud Rate = B
19k2 baud
1K2
9K6
19K2
19K2
19K2
9K6
9K6
= B
1K2
1K2
9k6 baud
1k2 baud
= B
= B
= B
e.g Address = 2 + 16 = 18
Set the Network Address
8
ADDRESS
SET
NOT SET
address
1, 4 to 9, 11 to 119
0, 2, 3, 10, or > 119
A
Address = A
= A
IQ241/242
A
A
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
2 - 1
Page 6
IQ241/242 Installation Instructions - Configuration
O
I
I Q 2 4 1 / 2 4 2
I Q 2 4 1 / 2 4 2
?
2.1 Installation - Configuration (continued)
Fit S Cards
9
if fitting S Cards
S Cards Installation Instructions, TG103127
Note: IQ242 has 4 off S cards pre-fitted (8 thermistor inputs - channels 13 to 20).
11
a
Check Controller
(power) (green)
13
Check Network
Check supply
b
(watchdog) (red)
IQ Faulty
LAN
a
10
RX
(yellow)
Switch on
12
O
I
Connect Network
LAN
T - T + R - R + T - T + R - R +
Configure
IQ Faulty
b
c
LAN
N E T W O R K
T - T + R - R + T - T + R - R +
IQ Configuration Manual 90-1533 IQ241/242 Data Sheet TA103013 SET Manual TE200147
TX (yellow)
(green)
I Q 2 4 1 / 2 4 2
?
Network Address
0,2,3 or >119
Check network cabling for short circuits with a multimeter (NOT Megger)
Check baud rate . Switch on other nodes until faulty node is found (OK ).
Correct fault.
I Q 2 4 1 / 2 4 2
OR
SET
X.IQ2
IQ241/242
2 - 2
also set time, date, day
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
9 F'D'
Cable/EJ101442
RJ11
Page 7
Installation Instructions - Configuration IQ241/242
I Q 2 4 1 / 2 4 2
S
I Q 2 4 1 / 2 4 2
S
2.1 Installation - Configuration (continued)
15
16
Test Inputs
Switch off
a
O
I
Test Outputs
Switch off
a
O
b
Connect Inputs
Switch on
c
O
I
Connect Outputs
b
I
c
Switch on
O
I
d
ΔT = X
I Q 2 4 1 / 2 4 2
(yellow)
d
(yellow)
17
SET
IQ241/242
Backup
X.IQ2
SET Engineering Manual TE200147
9 F'D'
Cable/EJ101442
Replace ENCLS/CMTRAY Cover
18 19
if ENCLS/CMTRAY fitted
I Q 2 4 1
I Q 2 4 1
RJ11
Close Panel
I Q 2 4 1 / 2 4 2
OR
20
3
IQ241/242 Installation Instructions - Sheet 3: Options
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
2 - 3
Page 8
IQ241/242 Installation Instructions - Configuration
I Q 2 4 1
2.2 Connecting to a PC via Supervisor Port
Connect RS232
1
RJ11
Cable/EJ101442
9 F'D'
2.3 Replacing the Battery
Configure Supervisor Port Address
2
SET or PowerTool
IQ241/242
U
X
X
IQ Configuration Manual 90-1533 IQ241/242 Data Sheet TA103013
tYpe Sensor digI/P addRess Plot calEndar =?
R
Y
exit from utility
select addRess module
(sUpervisor port addr)
y = 1, 4 to 9, 11 to 119
y = 0
Supervisor
address = y
A or y
I Q 2 4 1 / 2 4 2
y A
IQ241/242
address = A
A or y
A or y
Upload Strategy
1
SET
X.IQ2
IQ241/242
Open panel
4
SET Engineering Manual TE200147
Cable/EJ101442
9 F'D'
RJ11
OR
5
a undo screws
Switch off
2
3
I Q 2 4 1 / 2 4 2
Isolate I/O
WARNING:
The connecting leads may be connected to supplies. Isolate before touching.
Remove ENCLS/CMTRAY cover
if ENCLS/CMTRAY fitted
b lift off cover
I Q 2 4 1
I Q 2 4 1
O
I
Lift Flap
6
WARNING: Opening the panel may expose
dangerous voltages.
417-IEC-5036
2 - 4
7
Continue
IQ241/242 Installation Instructions ­Options Sheet 3
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
3
Page 9
SHEET 3: Installation Instructions - Options
3.1 Replacing the Battery (continued)
Installation Instructions - Options
IQ241/242
Series Controllers
8
Continue
Continued from IQ241/242 Installation Instructions Sheet 2
Replace Battery
11
SAFT LM2450 3 V
Remove Lid
9
a undo screws
b lift lid
c remove lid
3
Caution: This unit contains static sensitive devices. Suitable
anti-static precautions should be taken throughout this operation to prevent damage to the unit. BS EN100015/1 Basic Specification: protection of electrostatic sensitive devices.
Close Hinged Plate
12
Lift Hinged Plate
10
Warning: The lithium battery must not be recharged,
+
disassembled, burnt or short circuited. Misuse may cause explosion or fire. Dispose of carefully. Refer to Health and Safety Executive Guidance Note GS43.
Close Flap
14
15
Switch on
16
O
I
Wait
10s
13
a hook on lid
b close lid
Replace Lid
c tighten screws
17
If not IQ2v3 (IQ2v3 will reset RAM automatically)
Switch off. Complete Zero Address/ Baud Rate Switch Reset section steps 2 to 7.
Reset RAM
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
3 - 1
Page 10
IQ241/242 Installation Instructions - Options
3.1 Replacing the Battery (continued)
18
IQ241/242
also set time, day, date
Download Strategy
SET
X.IQ2
Close Panel
20
OR
SET Manual TE200147
9 F'D'
Cable/EJ101442
I Q 2 4 1 / 2 4 2
Reconnect Supply to I/O
21
RJ11
O
I
Replace ENCLS/CMTRAY Cover
19
if ENCLS/CMTRAY fitted
I Q 2 4 1
I Q 2 4 1
3.2 Replacing the Fuse (/24VAC, /24VDC only)
Switch Off, Isolate, Remove Lid, Lift
1
Plate
Complete 'Replacing the Battery' (section 2.3, steps 2 to
10).
Close Plate, Replace Lid,
3
Switch On, Reconnect
Complete 'Replacing the Battery' (section 3.1, steps 12 to 53, and steps 18 to 20).
3.3 Zero Address/Baud Rate Reset
1
Replace Fuse
2
4 A 1¼”
Backup, Switch off, Isolate, Remove cover
Complete 'Replacing the Battery' steps 1 to 5
3 - 2
2
Note the Network Address and Baud Rate
ON
ADDRESS
Address = 2 + 16 = 18
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
= 19k2 baud
1K2
9K6
19K2
= 9k6 baud
1K2
9K6
19K2
= 1k2 baude.g.
1K2
9K6
19K2
SET
NOT SET
Page 11
Installation Instructions - Options IQ241/242
3.3 Zero Address/Baud Rate Reset (continued)
Set All Switch Poles to Zero
3
ON
ADDRESS
Address = 0 Baud = 0
Reset the Network Baud Rate
6
19k2 baud
1K2
9K6
19K2
9k6 baud
19K2
9K6
= B
1K2
Baud Rate = B
= B
= B
Switch on
4
Wait for Relays
5
Reset the Network Address
7
ON
ADDRESS
e.g Address = 2 + 16 = 18
SET
NOT SET
Address = A
A
O
I
'click'
IQ241/242
= A
A
1k2 baud
1K2
9K6
19K2
Download strategy,
8
Replace cover, Reconnect supply to I/O
Complete 'Replacing the Battery' steps 18 to 21
Fix to Wall
No. 12
OR
4
= B
Remove Backplate
address
1, 4 to 9, 11 to 119
0, 2, 3, 10, or > 119
A
3.4 Mounting in an Enclosure, ENCLs/...
Open Door
1
5
Lift Flap and Remove Lid
Repeat Steps 6 to 9 above in 'Replacing the Battery' section
2
6
Drill Wall
560 mm
560 mm
Fix Main Screw in
Backplate3
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
3 - 3
Page 12
IQ241/242 Installation Instructions - Options
3.4 Mounting in an Enclosure, ENCLs/... (continued)
7
10
Hang on Screw
Close Flap
11
Fix Screws
8
Replace Backplate
12
Replace Lid
9
Repeat step 13 above in 'Replacing the Battery' section
Close Door
3.5 Connecting a Remote 2 Line Display (if KIT/2xx/RDS has been fitted)
Ensure/RDS
1
Installed
KIT/2xx/RDS Installation Instructions TG103128
2
Connect Display
(FPK or HDP)
Test
3
Display Panel Manual 90-1505
3.6 Disposal
WEEE Directive :
At the end of their useful life the packaging and product should be disposed of via a suitable
Do not dispose of with normal household waste. Do not burn.
recycling centre.
4
angle adjust screw
if faint
Trend Control Systems Ltd reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes.
P.O. Box 34, Horsham, West Sussex, RH12 2YF United Kingdom
Telephone +44 (0)1403 211888
Registered office. 24 Queens Road Weybridge Surrey KT13 9UX Registered in England No 1664519
3 - 4
IQ241/242 Series Controllers Installation Instructions TG103012 Issue 2/D 07/4/05
Fax (International) +44 (0)1403 210982
Website www.trend-controls.com
Fax (UK) +44 (0)1403 241608
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