Trek Super Commuter+ 9, Diamant Zouma+ Elite, Super Commuter+ 8S, Diamant Zouma+ Elite S, Super Commuter+ 9S Service Information
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Trek
Diamant
Super Commuter+
Dealer Service Information
Zouma+
2017
Trek Super Commuter+ 8/ 9/ 8S/ 9S
Diamant Zouma+ (/S /Elite /Elite S)
Table of Contents
1. Overview bicycle configurations ..................................................................................................................................................................... 3
2. Walk around ..........................................................................................................................................................................................................4
2.1 Show view – Colors and drive systems ..................................................................................................................................................4
2.2 Front/Rear view ...........................................................................................................................................................................................5
2.3 Side view ........................................................................................................................................................................................................5
2.4 Cockpit ...........................................................................................................................................................................................................6
3. Technical details ...................................................................................................................................................................................................7
3.1 Frame 7
3.1.1 Frame sizes ........................................................................................................................................................................................7
3.1.2 Use Condition ...................................................................................................................................................................................7
3.1.3 Drop-outs ..........................................................................................................................................................................................7
3.2 Specific parts ................................................................................................................................................................................................7
3.2.1 Specific parts - overview .................................................................................................................................................................7
3.2.2 Specific parts – photos ....................................................................................................................................................................8
3.3 Model and sales region specific components ......................................................................................................................................9
3.3.1 Configuration depending parts - overview ...................................................................................................................................9
3.3.2 Configuration depending parts - photos .....................................................................................................................................10
3.4 Additional parts on 45 km/h EU-models ............................................................................................................................................. 11
3.4.1 Additional parts on 45 km/h EU-models - overview ................................................................................................................11
3.4.2 Additional parts on 45 km/h EU-models – photos ................................................................................................................... 12
3.5 Bosch eBike Assist system ...................................................................................................................................................................... 12
3.5.1 Bosch eBike Assist system - overview ......................................................................................................................................... 13
3.5.2 Bosch eBike Assist system – photos ............................................................................................................................................ 13
3.6 Drive train ....................................................................................................................................................................................................14
3.7 Brake system ...............................................................................................................................................................................................14
3.7.1 Brake system – overview ...............................................................................................................................................................14
3.7.2 Brake system – details ...................................................................................................................................................................14
3.8 Fenders .........................................................................................................................................................................................................14
3.8.1 Front fender attachment ............................................................................................................................................................... 14
3.8.2 Rear fender attachment ................................................................................................................................................................ 15
3.9 Rear rack ......................................................................................................................................................................................................16
3.9.1 Rack – design and application ......................................................................................................................................................16
3.9.2 Rack – maximum allowed load .................................................................................................................................................... 16
3.10 Cable routing .............................................................................................................................................................................................. 16
3.10.1 Routing of the front brake cable at the fork ...............................................................................................................................16
3.10.2 Routing of the rear brake and shifter cables ..............................................................................................................................17
3.10.3 Routing of electrical wiring to the front of the bicycle .............................................................................................................. 17
3.10.4 Routing of electrical wiring to the rear of the bicycle ............................................................................................................... 17
3.10.5 Cable routing – photos .................................................................................................................................................................. 18
3.10.6 Cable routing – technical drawings .............................................................................................................................................19
3.11 Tires ..............................................................................................................................................................................................................22
3.11.1 Tire size ............................................................................................................................................................................................22
3.11.2 Tire pressure ...................................................................................................................................................................................22
3.11.3 Tires specifications .........................................................................................................................................................................22
4. Electrical specifications ...................................................................................................................................................................................23
4.1 Light configurations ..................................................................................................................................................................................23
4.1.1 Lights on EU 25 km/h models ......................................................................................................................................................23
4.1.2 Lights on US 28 mph models .......................................................................................................................................................23
4.1.3 Lights on 45 km/h models with EU-Type Approval ..................................................................................................................23
4.1.4 Lights – photos .............................................................................................................................................................................. 24
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4.2 Electric diagram of lights ........................................................................................................................................................................ 25
4.2.1 Electric diagram of lights on non EU-Type Approval bicycles ................................................................................................. 25
4.2.2 Electric diagram of lights on EU-Type Approval bicycles ........................................................................................................ 26
4.2.3 Electrical connections to the Bosch drive unit ............................................................................................................................27
5. Operating instructions .................................................................................................................................................................................... 28
5.1 Charging the battery ................................................................................................................................................................................ 28
5.2 Battery removal/installation .................................................................................................................................................................. 28
5.2.1 Battery removal ............................................................................................................................................................................. 28
5.2.2 Battery installation ....................................................................................................................................................................... 29
5.3 Operating the Bosch eBike assist system ........................................................................................................................................... 29
5.4 Switching the lights On/Of .................................................................................................................................................................... 29
5.4.1 Switching the lights On/Off on Non – EU-Type Approval bicycles........................................................................................ 29
5.4.2 Switching the lights On/Off on models with EU-Type Approval ........................................................................................... 30
5.5 Panniers ....................................................................................................................................................................................................... 30
6. Bicycle specific maintenance.........................................................................................................................................................................30
6.1 Battery rail ................................................................................................................................................................................................... 31
6.1.1 Adjusting the battery rail position ............................................................................................................................................... 31
6.1.2 Replacing the battery rail ..............................................................................................................................................................32
6.2 Replacing the battery lock .......................................................................................................................................................................33
6.3 Replacing the battery docking ............................................................................................................................................................... 34
6.4 Drop-out mounting ...................................................................................................................................................................................35
6.5 Replacing the front fender ...................................................................................................................................................................... 36
6.6 Replacing the rear fender ....................................................................................................................................................................... 36
6.6.1 Needed tools and parts ................................................................................................................................................................ 36
6.6.2 Removing the old fender and the components ..........................................................................................................................37
6.6.3 Marking holes on the replacement fender................................................................................................................................. 38
6.6.4 Drilling holes in the replacement fender .................................................................................................................................... 38
6.6.5 Mounting the new fender ............................................................................................................................................................ 39
6.7 Rack mounting .......................................................................................................................................................................................... 39
6.8 Mounting the drive unit ..........................................................................................................................................................................40
6.8.1 Replacing the drive unit................................................................................................................................................................40
6.8.2 Drive unit mounting - technical drawing ....................................................................................................................................41
7. Spare parts .......................................................................................................................................................................................................... 42
7.1 Spare parts - bicycle ................................................................................................................................................................................42
7.2 Spare parts - Bosch eBike System ........................................................................................................................................................ 43
7.3 Disposal ...................................................................................................................................................................................................... 43
7.3.1 Disposal of electrical components .............................................................................................................................................. 43
7.3.2 Disposal of batteries ..................................................................................................................................................................... 43
8. RIDE+ Owner’s manuals .................................................................................................................................................................................44
8.1 RIDE+ Owner’s manuals - content and languages...........................................................................................................................44
8.1.1 RIDE+ Owner’s manual for bicycles sold in Europe..................................................................................................................44
8.1.2 RIDE+ Owner’s manual for bicycles sold in the US .................................................................................................................. 44
8.2 RIDE+ Owner’s manuals - overview MY2017 ...................................................................................................................................44
2
1. Overview bicycle configurations
The bicycles with the Trek ‘SC-frame’ are available in these configurations, depending on region:
Maximum
Model Gear
Diamant
Tr ek Super Commuter+ 8 11 speed derailleur 25 km/h No EU
Zouma+ 11 speed derailleur 25 km/h No Germany, Austria, Switzerland
Zouma Elite+ NuVinci N380 SE 25 km/h No Germany, Austria, Switzerland
Zouma+ S 11 speed derailleur 45 km/h Yes Germany, Austria, Switzerland
Zouma Elite+ S NuVinci N380 SE 45 km/h Yes Germany, Austria, Switzerland
Super Commuter+ 9 NuVinci N380 SE 25 km/h No EU
Super Commuter+ 8S 11 speed derailleur 45 km/h Yes EU
Super Commuter+ 9S NuVinci N380 SE 45 km/h Yes EU
Super Commuter+ 8S 11 speed derailleur 28 mph No US/Canada
speed
EU - Type
Approval Region
3
2. Walk around
2.1 Show view – Colors and drive systems
Tr e k Diamant
IGH IGH
Super Commuter 9 - 9S Diamant Zouma Elite+ (S)
Derailleur Derailleur
Super Commuter 8 - 8S Diamant Zouma+ (S)
4
2.2 Front/Rear view
Front view Rear view
* Note.
Type of front/taillight and presence of the mirror is depending
2.3 Side view
on the bicycles’ configuration and region.
Side view (IGH)
5
2.4 Cockpit
Side view (Derailleur)
Variant with Bosch Purion display and IGH shifter
Variant with Bosch Purion display and derailleur shifter
Notes.
• The mirror is mandatory for Speed Pedelecs in Europe according to the European Type Approval
(position: above handlebar).
• The high beam light switch is only present on bicycles with the Supernova M99 Pro head light.
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3. Technical details
3.1 Frame
The bicycles are equipped with a specially designed frame for a center Bosch drive unit and have a semi integrated
battery pack. The frames are adapted to accommodate the brake and shifter cables and electric wiring inside. The
bicycle frames comply with the ISO 4210 norm.
3.1.1 Frame sizes
The Trek Super Commuter+ and Diamant Zouma+ bicycles are available in four frame sizes:
45, 50, 55 and 60cm. The frame sizing is virtual. As virtual size, the actual seat tube length is 5cm shorter, to
create a better stand over.
3.1.2 Use Condition
There are many types of bicycles, and each is designed for a specific Use Condition.
This bicycle is designed for Use Condition 1; “Riding on a paved surface where the tires are always on the ground”.
•
The total weight limit (rider and luggage) for this bicycle is 136kg / 300lb.
•
The maximum weight of the rider is 125kg / 275lb).
•
The maximum allowed load on the rack is 7,5kg / 16,5lb per side; in total 15kg / 33lb.
3.1.3 Drop-outs
The frame is designed to mount two types of drop-outs; IGH drop-outs or derailleur drop-outs.
If the IGH drop-outs are mounted (on bicycles with IGH), the slotted holes in the frame can be used to adjust the
dropouts for proper chain tension.
Slotted holes to adjust the chain tension
3.2 Specific parts
3.2.1 Specific parts - overview
All bicycles with the ‘SC-frame’ are equipped with the following special features:
• Semi integrated battery • Motor armor
• Battery rail • Cover on electrics drive unit
• Battery lock • Chain guide on motor
• Charger plug cover • Chain stay protector
• Bosch Purion display • Rear rack
• Special spacers on the rear fender • Brake cable mounting at fork
• Fender end pieces • Cable plug down tube left & right
7
3.2.2 Specific parts – photos
Semi integrated battery Battery rail Battery lock
Battery charge plug Bosch Purion display Special spacers on the rear fender
Fender end piece Motor armor Chain guide on motor
Cover on drive unit Chain stay protector Rear rack
Cable plug down tube
left & right
8
3.3 Model and sales region specific components
3.3.1 Configuration depending parts - overview
Depending on the configuration and region, the bicycles are equipped with a selection of these parts:
• Front light: •
Supernova E3 Mini2 •
Rear derailleur protector*
Rear hub:
Supernova M99 Pure+ 11 speed rear derailleur
Supernova M99 Pro (daytime running light,
low beam and high beam
NuVinci N380 SE gear hub
• Shifter:
• Taillight: Shimano trigger shifter
Supernova E3 NuVinci roller shifter
Supernova M99 (with built-in brake light and
license plate light)
*On bicycles with rear derailleur.
9
3.3.2 Configuration depending parts - photos
Supernova E3 Mini2 Supernova M99 Pure+ Supernova M99 Pro
Supernova E3 taillight +
rear reflector
Supernova M99 taillight +
rear reflector
11 speed derailleur NuVinci N380 SE
Derailleur protector
Shimano trigger shifter NuVinci roller shifter Cable mounting on chain stay
Derailleur (A)/ IGH (B)
10
3.4 Additional parts on 45 km/h EU-models
3.4.1 Additional parts on 45 km/h EU-models - overview
The 45 km/h fast electric bicycle EU-models comply with EU-Type Approval (e1-2002-24-0727-00) for MY2017
and to this aim are additionally equipped with the following bicycle parts*:
• Front light with daytime running light and high
beam
• Brake light switches on both brake levers
• Speed bicycle brake levers
• Light switch (for high beam) • Rear view mirror (position: above handlebar)
• LED rear light with built-in brake light and license
plate light
• Side reflectors
• A unique VIN number per bicycle
• Adjustable license plate holder
* These additional parts are all part of the EU Type Approval. It is not allowed to remove or exchange them for other
(non-certified) equipment. This also applies to the fork, tires, brakes, kickstand, motor, battery pack and display.
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3.4.2 Additional parts on 45 km/h EU-models – photos
Front light Supernova M99 Pro High beam switch Rear light, including brake
light and license plate light
License plate holder Lever blades with ball-end
(including brake light switch)
(position: above handlebar)
Mirror
Side reflectors A unique VIN number per SC-frame
3.5 Bosch eBike Assist system
All bicycles are equipped with the Bosch ‘Performance Line’ assist system. The exact configuration of the kit
depends on the region of sale. This also determines the specific firmware and thus the maximum allowed assist
speed and also speed indication (km/h or mph). Depending on the configuration and region, the Bosch drive unit
can assist up to 20 mph, 25 km/h, 28 mph or 45 km/h.
Refer to chapter
1 for all configurations of the Trek and Diamant models.
The drive unit is built into the middle of the specially designed frame. The frame has a semi integrated battery
pack and battery rail. The battery can be charged on the bicycle or can be taken from the bicycle to be charged
elsewhere.
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3.5.1 Bosch eBike Assist system - overview
Bosch Part Description 25 km/h (Bosch P/N:) 45 km/h - 28 mph (Bosch P/N:)
Drive unit
Display Purion 1270.020.917 1270.020.917 (km/h or mph on display)
Battery pack Down tube, 500 Wh 0275.007.530 0275.007.530 (EU)
Charger Standard 4A 0275.007.907 0275.007.907
Performance Line 0 275 007 037 (CX) 0275.007.041 (Speed, 45 km/h -28 mph)
0275.007.533/534 (US)
Bosch eBike Assist System parts
3.5.2 Bosch eBike Assist system – photos
Performance Line drive unit Purion display Integrated down-tube battery
Charge plug Standard charger
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