Trek Domanee 2017 Service Manual

2017 DOMANEE
SERVICE MANUAL
2016 DOMANE
K Rear IsoSpeed cover drive side
L Pivot bolt
N Pivot locating washer
O Rear IsoSpeed cover non drive side
P Nut m5 x .08 x 24mm
Q Flat washer m5 x 10 x 1.0mm
R Button head screw m5 x 10
S Curved washer m5 x 18od x 1.5thck x r11
T Spring lock washer
U Cap screw m5 x .08 - 35
V Bolt m5 x 12mm
W Downtube cover
X BB cable guide
Y Button head screw m5 x 10
Z Chain keeper washer
AA Chain keeper
BB Adjustable seatmast bumper
CC IsoSpeed seat mast pivot axle
DD Seat mast
EE Adjustable seatmast slider
FF Set screw m5 x 5mm
GG Di2 dropout grommet
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A) Front Isospeed lower cover
B) Elliptical nut, m8 x1.0 x 6mm
C) Front Isospeed decoupler
D) Washer, 16od x 10.10id x 1.125 length
E) Screw, m8 x 1.0 x 14mm, 4mm hex
F) Pre-load spacer
G) Headset bearing
H) Headset compression ring
I) Front Isospeed headtube cover
J) Headset top cap
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A note from the development team
Our goal as bicycle developers is simple: we seek to improve experience of riding. Getting there can be a bit more complicated.
Trek’s IsoSpeed decoupler, for instance, which was originally developed for the first generation Domane, was the result of an extensive 18-month study of how a racing bike performs over rough roads.
Since its introduction, IsoSpeed has revolutionized race comfort technology, bringing a new standard of compliance and confidence in handling to road, cyclocross, and mountain bikes in Trek’s lineup.
But Trek never stops developing. With the all-new Domane SLR, we set out to devise a solution that would both expand the range and allow customization. Additionally, we sought to offer front-end compliance that increased efficiency and comfort.
In development, we went directly to the source—researching and designing adjustable rear IsoSpeed and front IsoSpeed at the Arenberg Forest with Fabian Cancellara and Trek-Segafredo, then replicating a 100-meter section in our Waterloo Performance Factory for even more extensive testing.
After rider evaluations, structural testing, and computer simulations, the result of our efforts is extraordinary new ride-smoothing technology that changes expectations of race comfort. Hundreds of people had a
hand in making the new Domane a reality, from engineers to product developers to carbon techs on the Waterloo factory floor. It wouldn’t be the bike it is today without each of their contributions. In the end, we knew we’d achieved something remarkable. We hope you enjoy the magic.
Sincerely, The Domane SLR Development Team
Domane SLR A monumental advantage
Congratulations
If you’re reading this assembly manual, odds are you’re about to lay hands on the smoothest, most efficient race bike Trek has ever created.
The all-new Domane represents a new convention of race comfort and performance. Born of the historic cobblestones of cycling’s most iconic one-day races, Domane delivers never-before-seen levels of compliance and efficiency with three groundbreaking new technologies: adjustable rear IsoSpeed, front IsoSpeed, and the IsoCore handlebar.
Cycling’s roughest roads are the proving ground of the world’s greatest equipment and racers. These roads have conquered all. Until now.
Domane is more than smooth. It’s a monumental advantage.
1
TABLE OF CONTENTS
Introduction 2
1. IsoSpeed seat decoupler and seat mast 3
How it works 3
Installing the seat mast 4
Installing the Adjustable Seatmast Slider and securing the seat mast. 6
Adjusting the ride 7
2. Front IsoSpeed 8
Installing the front IsoSpeed system 8
3. Installing the fork 11
4. Installing the Di2 12
5. Installing the shift cables 13
Securing the rear derailleur 15
Securing the front derailleur 16
6. Installing fenders 17
Securing the rear fender 17
Securing the front fender 18
7. Installing chain keeper 20
Securing the chain keeper 20
2
1 ISOSPEED SEAT DECOUPLER AND SEAT MAST
How it works
High position
As the adjustable seat mast slider is moved up the seat mast, you will feel the road surface and be more subject road vibration.
Low position
The ride will be more comfortable as the adjustable seatmast slider is moved down the seat mast. You will be more isolated from any vibration caused by the road surface.
The IsoSpeed seat decoupler allows the seat mast to flex independently (decoupled) from the seat tube and top tube. The IsoSpeed decoupler provides saddle comfort over rough pavement, while the frame maintains stiffness for quick acceleration and increased pedaling efficiency. The new adjustable seat mast slider changes the amount of flex provided by the seat decoupler for a truly tuned ride.
K Rear IsoSpeed cover drive side
L Pivot bolt
M Bearing 19mm x 10mm x 5mm
N Pivot locating washer
O Rear IsoSpeed cover non drive side
P Nut m5 x .08 x 24mm
Q Flat washer m5 x 10 x 1.0mm
R Button head screw m5 x 10
S Curved washer m5 x 18od x 1.5thck x r11
T Spring lock washer
U Cap screw m5 x .08 - 35
BB Adjustable seatmast bumper
CC IsoSpeed seat mast pivot axle
DD Seat mast
EE Adjustable seatmast slider
TOOLS AND MATERIALS REQUIRED:
• 4 mm Hex wrench
• 5 mm Hex Wrench
• 6 mm Hex Wrench
• Torque wrench
• Grease
• Loctite 242
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(Parts enlarged for clarity)
3
1
INSTALLING THE ISOSPEED SEAT DECOUPLER AND SEAT MAST
Installing the seat mast
1. Apply grease to the bores of the seat mast as well
as the bores on the frame.
2. Insert the IsoSpeed axle into the seat mast as
shown.
3. Place a bearing and then a pivot locating washer
onto the pivot bolt. Repeat so you will have two bolt assemblies. If you are re-using bolt, clean the threads and apply Loctite 242
NOTE
The spacer gets installed between IsoSpeed seat mast and IsoSpeed bearing inner bore.
4. Align the bore holes in the seat mast with the
opening in the frame.
5. Pass a pivot bolt assembly from Step 3 through the
bore [hole] and thread it into the IsoSpeed axle.
6. Insert a 6 mm hex wrench into the non-drive side
bore hole to hold the IsoSpeed axle mast pivot axle steady (6a). Insert a 5mm hex wrench into the pivot bolt and turn to engage the threads, do not
fully tighten.
mm
5
mm
6
6a
6b
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