1.Follow all instruction for
installation of classroom unit
ventilators as detailed in UVIOM-1 (Installation Operation
Maintenance manual).
2.Disconnect power or disable
the circuit breaker to unit.
3.Run communication link wire
when required. (See wiring
diagram in the unit).
4.Install zone sensor when
required. (See wiring diagram
in the unit and zone sensor
submittals).
5.Reapply power.
6.Check for GREEN Status LED
operation to ensure power
has been made to the TracerTM
ZN.520 unit controller.
Start-up Procedures
7.Check for YELLOW Comm LED
operation to help ensure communication has been made to
the Tracer ZN.520 unit controller when required.
Peel IDENTIFICATION TAG from
unit and place in the Appendix of
this document, or on building
plans for future location use. The
actual room location on the tag
may be hand written.
UV-SVP01A-EN5
Power Up Sequence
Manual output test can be initiated
at any time in the power up sequence or during normal operation.
When 24 VAC power is initially applied to the controller, the following sequence occurs:
1.Green Status LED turns on.
2.All outputs are controlled Off.
3.The controller reads input values to determine initial values.
4.Standalone control is assumed
unless occupancy data is communicated.
5.Random start timer expires (5
to 30 seconds, random).
Start-up Procedures
6.Power-up control Wait feature
is applied. When power up
control Wait is enabled, the
controller waits 120 seconds to
allow ample time for communicated control data to arrive.
If, after 120 seconds, the controller does not receive a communicated occupancy request,
the unit assumes standalone
operation.
7.All modulating valves and
damper calibrate closed, face
and bypass damper calibrate
to bypass (when present).
8.Normal operation begins after
290 (potentially) seconds have
passed.
Note: Manual output test can
be initiated at any time .
6UV-SVP01A-EN
Tracer® ZN.520
Overview
The Trane® Tracer® ZN.520 controller is a factory-installed and
commissioned, direct-digital
controller (DDC) offering for
classroom unit ventilator systems. (See Figure 1: “Tracer ZN.520 Control Board”) The Tracer ZN.520 can also be applied to
other Trane® interoperable HVAC
equipment, including the fan coil
and blower coil products. (For
more information see, Table 1:
Tracer™ ZN.520 Unit Controller
features and coil availability, on
page 8 for more information.) For
more information regarding the
application of the Tracer ZN.520
to other Trane products, contact
the appropriate local Trane sales
office.
Trane offers a complete solution
to space comfort control with the
flexibility of Integrated Comfort
System (ICS) and stand-alone
control packages. The ICS control
package combines HVAC equipment and building management
into one environmental comfort
system.
Integrating the Tracer ZN.520 on
classroom unit ventilators, and
tying them to a Tracer Summit®
system will provide a complete
building management system.
The stand-alone control package
offers the features and functionality of the direct digital control
without a front-end building automation system, while providing
future considerations for ICS.
Equipment problems can often be
diagnosed on each unit without
having to access the unit componets. These diagnostics can be received remotely via a modem with
a Tracer Summit building automation system, thus reducing the
number of actual on-site service
calls; through the Rover® service
tool connected to a communication jack located inside the Trace
zone sensor; or connected to the
unit.
General Information
Figure 1: Tracer ZN.520 Control Board
The Tracer ZN.520 is factorymounted, tested, wired, configured and commissioned for the selected application.
The Tracer ZN.520 configuration
has flexible point and product configurations. For example, with
point configuration, a specific binary point can be configured to accept input from either a time clock
or some type of generic device.
UV-SVP01A-EN7
General Information
Table 1: Tracer™ ZN.520 Unit Controller features and coil availability
Entering
Water
Temperature
Sampling
Coil
Multiple
Fan Speeds
Dehumid-
ification
Auto
Damper
Adjust
Face and
Bypass
Damper
Valve
Control
Economizer
Damper
Auxiliary
2
Heat
2-pipe changeoverXXXXXXX
2-pipe hot water
only
XXXXXX
2-pipe steam onlyXXXXX
2-pipe changeover/
electric heat
XXXXXXX
2-pipe cool onlyXXXX
2-pipe cool only/
electric heat
4-pipe hot water/
chilled water
4-pipe changeoverXXXX
4-pipe steam/chilled
water
1
X
XXXX
X1 XXX
3
3
XXX
XXXX
XXXXX
Electric heat onlyXX
DX/hot waterX
DX/steamX
1
1
1
X
1
X
XXX
XXX
DX/electric heatXX
DX cooling onlyX
1. Multiple fan speeds are available in hydronic units only.
2. Auxiliary heat is designed to bring on baseboard heat as the second stage of heating. The baseboard heat must be the same type as the
unit heating coil.
3. Units with face bypass dampers cannot actively dehumidify.
8UV-SVP01A-EN
Power
Generic
Controller Circuit Board
Features
Auto Test Button
Status LED
Communications LED
Service Button and LED
Communications
Figure 2: Tracer ZN.520 unit controller circuit board
UV-SVP01A-EN9
Zone Sensor Connections
Controller Features
Each Tracer ZN.520 unit controller
circuit board is equipped with enhancements to help facilitate service, testing, and diagnosis.
Each board has
q Manual test button,
q Status LED,
q Communication status LED,
q Service button,
q Quick terminal connectors, and
q Easy to read screen printing.
(See Figure 1: “Tracer ZN.520
Control Board”).
Service
The Trane Tracer ZN.520 unit controller is serviced using Rover®, the
ICS software service too. Rover is
designed to support the Tracer
ZN.520 unit controller on the classroom unit ventilator.
For “remote” access to the communicating units, the zone sensors
offered with the Tracer ZN.520
have a telephone style (RJ-11) connector allowing field connection
between Rover and the zone sensor; however, the RJ-11 connector
must be connected to the terminals
TB2-5 and TB2-6 on the Tracer
ZN.520 unit controller. (See Figure
3: “Rover service tool connected to
the RJ-11 communication jack in a
zone sensor”)
The zone sensor may also be used
when trying to locate a unit. By
pressing the O N button on the zone
sensor for 5 seconds or using the
“wink” command in Rover, the circuit board receives the signal causing the Communication LED to
“wink”. Winking allows visual
identifier on the board for service
technicians.
The Tracer ZN.520 also includes
features such as a test output to
manually test all of the end devices
and color coded wires (i.e. red for
heating valves and blue for cooling
valves) to aid in the troubleshooting process.(See “Manual Output
Test” on page48, for more information.)
Figure 3: Rover service tool connected to the RJ-11 communication jack in a zone sensor
Typical Components
A typical classroom unit ventilator
system with a DDC package consists of the following physical components, in addition to the
mechanical equipment:
q Tracer ZN.520—contains the
sensor input circuits, service
adjustments, microprocessor
control electronics, and
communications hardware.
10UV-SVP01A-EN
Power is supplied by a
separately mounted 24 VAC\90
VA transformer.
q Sensor Modules—a variety of
analog sensors that provide
temperature and optional
humidity sensing and CO2
sensor; and an operator
interface to the Tracer ZN.520
for operating modes, status,
and temperature setpoints.
q Standard End Devices—a
variety of devices that help to
gather information, control
capacity, and provide
ventilation are used by the
Tracer ZN.520 in its control
algorithm to condition the
space to the desired
temperature and relative
humidity level. (See “Standard
End Devices ” on page13, for
more information.)
Communication Configurations
Note: The Tracer ZN.520 is a
configured controller. It will
not operate without a valid
downloaded configuration
file.
The Tracer ZN.520 controller supports ICS and peer-to-peer communications as well as standalone operation. A number of control features may be configured at
the factory or by using the Rover
service tool. (See “Configuration”
on page32, for more information.)
Integrated Comfort
System
Note: The Tracer ZN.520
controller may only be used
with Tracer Summit version
11.0 or greater with a Comm5
communications card.
Classroom unit ventilators can operate as part of a large building automation system controlled by
Tracer Summit. The Tracer ZN.520
is linked directly to the Tracer
Summit via a twisted pair communication wire. Each Tracer Summit
building automation system can
connect to a maximum of 120
Tracer ZN.520 controllers.
Figure 4: Communications link wire
The ICS system allows for complete communication with the
classroom unit ventilators via
Tracer ZN.520 unit controller. All
points connected to the Tracer
ZN.520 may be observed from the
Tracer Summit front-end controller. The Tracer Summit can also
initiate an alarm on a loss of performance or equipment malfunctions.
The ICS system also allows all of
the classroom unit ventilators to
share information without the
presence of hardwired sensors at
each unit. Some typical shared
points include outside air temperature, entering water temperature,
and occupancy schedules.
Peer-to-Peer
Communications
On a peer-to-peer communication
system, multiple Tracer ZN.520
controllers may share data, via a
twisted pair communication wire,
without the need for a Tracer Summit system. (See Figure 5: “Peer-
to-peer communication connections”)
Peer-to-peer communications allows features such as master/slave
operation, in which multiple units
operate off of a single zone sensor.
This is typically seen in large spaces requiring multiple units.
The Rover service tool is required
to set up peer-to-peer communications.
Figure 5: Peer-to-peer communication connections
UV-SVP01A-EN11
Communication Configurations
Stand-Alone
In a stand-alone configuration,
commands for operation are determined based on input from the
zone sensor, humidity sensor, and
factory- or field-mounted timeclock.(See Figure 6: “Typical class-
room unit ventilator installation ”)
q The timeclock is wired to the
Tracer ZN.520 to index the unit
between occupied and
unoccupied modes.
q A unit-mounted, analog,
outside-air temperature sensor
is used to initiate the dry bulb
economizer and freeze
avoidance routines.
q On changeover units, a unit-
mounted, analog, entering
water temperature sensor is
used to automatically control
the system in the heat/cool
mode.
These sensors are required for
proper system operation and are
provided as standard on standalone units.
Figure 6: Typical classroom unit ventilator
installation
Communication Interface
Important! To help ensure
optimal performance of the
Rover service tool, please use
the latest version. To obtain
the latest version contact your
local Trane sales representtative or service technician.
Note: Refer to the Tracer
system manuals for more
information on communications.
The Tracer ZN.520 communicates
via Comm5 (LonTalk) to a building
management system, the Rover
service tool, and other unit controllers on the communications link.
Each Tracer ZN.520 requires a
unique address for the system to
operate properly. Every Tracer
ZN.520 has this address (Neuron
ID) embedded in the microprocessor, which eliminates the need for
field-addressing of the units. Each
unit also ships from the factory
with a unit identification tag. (See
“Location Identifier ” on page38,
for more information.)
Building automation system
Trane offers a state-of the art frontend building automation system
designed to coordinate and monitor Trane equipment and controllers: Tracer Summit.
The Tracer Summit system allows
the user to monitor and/or change
Tracer ZN.520:
q status, parameters, sensor data,
diagnostics, and internal
variables; and
q setpoints, operating modes,
and outputs.
Service tool
Trane also offers a service tool to
work in conjunction with the Tracer
Summit system or with peer-topeer and stand-alone systems: the
Rover service tool.
Communication to the Tracer
ZN.520, or multiple controllers, can
also be accomplished by using the
ICS software service tool.
A personal computer running Rover may be directly connected to a
standalone Tracer ZN.520; connected to the communications jack
in the Trane zone sensor; or connected to a communicating unit’s
Tracer ZN.520 unit controller, to access all of the units on a communicating link.
Rover allows the user to interface
with the Tracer ZN.520, but will not
allow any advanced control (e.g.
equipment scheduling or trending). To purchase a copy of the ICS
software service tool, contact the
BAS department at your local
Trane dealer.
Interoperability
Trane has lead the industry with
BACnet interoperability and Trane
is now expanding the realm of interoperable solutions by offering
LonMark certified unit controllers.
The Tracer ZN.520 controller conforms to the LonMark Space Comfort Controller profile. (See
“Appendix—Data Lists” on
page64, for more information.)
This allows the ZN.520 to be used
as a unit controller on other control
systems that support LonTalk and
the SCC profile. Now building owners have more choices and design
engineers have more flexibility to
meet the challenges of building automation.
12UV-SVP01A-EN
Standard End Devices
Table 2: End Device Specifications
DeviceCharacteristicDescription
Fan Status Switch MaterialContact Blade—Pilot duty rated
Operating Temperature Range -40°F/250°F (-40°C/120°C)
Contact FormSPST-NO
PresetFan status - 0.07”
Low Temperature Detection Switch (Freezestat)
OutsideAir Sensor/discharge AirSensor/Entering
Water Temperature Sensor/Unit Mounted, Zone
Return-air Temperature Sensor
Trip Temperature:
Release Temperature
Rating—Auto Reset
Sensing Element
36°F ± 2°F
(2°C + - 1.11°C)
44°F ± 3°F
(6.67°C + - 1.67°C)
Pilot Duty
(24 VAC)
FLA 10.0 5.0
LRA60.030.0
Thermistor 10 KOhms @ 77°F ± 1.8°F (25°C
±1°C)
120 VAC 240 VAC
UV-SVP01A-EN13
Standard End Devices
Table 2: End Device Specifications
DeviceCharacteristicDescription
Outside Air Actuator DescriptionThree-point floating with spring return
Ambient Temperature Rating-25°F to 125°F
Power Consumption5 VA
Torque35 in-lbs.
Drive Time90 seconds, 95 degree stroke
Face and Bypass Actuator DescriptionThree-point floating
Ambient Temperature Rating32°F to 122°F
Power Consumption3 VA
Torque35 in-lbs.
Drive Time80-110 seconds, 95 degree stroke
2-way Control ValveDescriptionThree-point modulating
Ambient Temperature Rating140°F at 95% relative humidity
Drive Time50 seconds
Max Pressure 400 psi water
Close OffVaried by size and Cv
Temperature Water 200°F maximum
14UV-SVP01A-EN
Standard End Devices
Table 2: End Device Specifications
DeviceCharacteristicDescription
3-way Control ValveDescriptionThree-point modulating
Ambient Temperature Rating140°F at 95% relative humidity
Drive Time50 seconds
Max Pressure 400 psi water
Close OffVaried by size and Cv
Temperature Water 200°F maximum
Time clock Size2.83'' x 4.0'' x 2.06''
Power Consumption4.4 VA
SwitchSPDT dry contacts, silver cadmium oxide
Switch Rating16A 250V resistive, 1000 Watts tungsten
Minimum Switching Current100mA,230V
Shortest Switching Time1 minute
Ambient Temperature Range -14°F to 131°F
Wiring ConnectionsScrew terminals suitable for #10 to #24 AWG
BackupSeven day capacitor backup
Zone sensor
Zone Sensor Wiring Size And
Maximum Lengths
16-22 AWG: up to 200 feet
UV-SVP01A-EN15
Standard End Devices
Table 2: End Device Specifications
DeviceCharacteristicDescription
Humidity SensorSensing ElementPolymer capacitive
Sensing ElementAccuracy: ± 5% over 20-95% RH @ 77ºF
Range0 to 99% RH
Operating Temperature Range0°F to 140ºF
Max Supply Voltage24VDC
Output Characteristics4 to 20 MA for 0-100% RH
Drift RateLess than 1% per year
CO2 SensorSensing ElementAccuracy: ± 100ppm full scale
Range0-2000 ppm
Operating Temperature Range59°F to 95ºF
Supply Voltage24VAC
Output Characteristics0-10 VDC for 0-2000 ppm
Power consumption10 VA
Each binary input associates an input signal of 0 VAC with open contacts and 24 VAC with closed
contacts.
Table 3: Binary inputs (typically 24 mA AC)
DescriptionTerminalsTerminal Function
Binary input 1
(BI 1)
Binary input 2
(BI 2)
Binary input 3
(BI 3)
Binary input 4
(BI 4)
J2-124 VAC
J2-2Input
J2-324 VAC
J2-4Input
J2-524 VAC
J2-6Input
J2-724 VAC
J2-8Input
UV-SVP01A-EN19
Binary Outputs
Outputs are load side switching triacs. The triac acts as a switch, either making or breaking the circuit
between the load (valve, damper,
contactor, relay) and ground.
Table 4: Binary outputs
Installation and Wiring
DescriptionTerminals
Fan highJ1-1 12 VA
Fan medium,
Exhaust fan
Fan lowJ1-3 12 VA
No connectionJ1-4 (Key)———
Cool open, face bypass cool valve
DX, 2-position cooling valve, BI 5
Cool closeJ1-612 VA
Face/bypass damper openJ1-712 VA
Face/bypass damper closeJ1-812 VA
Heat open
Face bypass isolation valve,
2-position heating valve
Electric heat 1st stage
GroundTB3-2Analog groundNA
SetTB3-3Setpoint input40° to 115°F
FanTB3-4Fan switch input4821 to 4919 Ω (Off)
GroundTB3-6Analog groundNA
Analog Input 1J3-1Entering water temperature -40° to 212°F (-40° to 100°C)
J3-2Analog groundNA
Analog Input 2J3-3Discharge air temperature-40° to 212°F (-40° to 100°C)
J3-4Analog groundNA
Analog Input 3J3-5Outdoor air temperature / Generic
temperature
J3-6Analog groundNA
Analog Input 4J3-7Power port4-20 mA
J3-8Universal input
Generic 4-20ma
Humidity
CO2
J3-9Analog groundNA
(-15° to 50°C)
(4.4° to 46.1°C)
2297 to 2342 Ω (Auto)
10593 to 10807 Ω (Low)
13177 to 13443 Ω (Medium)
15137 to 16463 Ω (High)
-40° to 212°F (-40° to 100°C)
0 – 100%
0 – 100%
0 – 2000ppm
UV-SVP01A-EN21
Mounting
The Tracer ZN.520 circuit board is
mounted in the left-hand end pocket for all classroom unit ventilator
configurations. The sheet metal
mounting plate has raised embosses to accept the mounting feet on
the circuit board. (See Figure 8:
“Classroom unit ventilator control
box with close-up of horseshoe
embosses and circuit board
mounting feet. ”) This design al-
lows the Tracer ZN.520 controller
to be secured with a minimal number of sheet metal screws.
Installation and Wiring
Figure 8: Classroom unit ventilator control box with close-up of horseshoe embosses and circuit board mounting feet.
22UV-SVP01A-EN
Installation and Wiring
The mounting position on the vertical classroom unit ventilator
configuration allows complete access to the Tracer ZN.520 by removing the front panel. (See
Figure 9: “Vertical classroom unit
ventilator end pocket”) The
mounting plate swings out of the
way with the removal of a single
screw to allow access to the components behind the control board.
The mounting plate on the hori-
zontal classroom unit ventilator configuration is designed to
slide out with the removal of a single screw for complete access to
the Tracer ZN.520. (See Figure 10:
“Horizontal classroom unit ventilator end pocket”) The location of
the control board on this unit configuration allows complete access
to the other components in the
end pocket when the front panel is
removed.
For additional convenience, quick
connects and modular wire harnesses are used on the control
board and mounting plate. (See
Figure 11: “Quick connects to control board in the classroom unit
ventilator”) These quick connects
help facilitate ease of wiring devices (e.g., zone sensor) to the control
board, and helps add accessibility
to major components.
Figure 11: Quick connects to control board
in the classroom unit ventilator
Figure 9: Vertical classroom unit ventilator
end pocket
Figure 10: Horizontal classroom unit
ventilator end pocket
UV-SVP01A-EN23
Installation and Wiring
Wiring
!
WARNING
Warning! Disconnect all electrical power before servicing
unit to prevent injury or
death due to electrical shock.
Use copper conductors only.
The use of aluminum or
other incorrect types of wire
may result in overheating
and equipment damage.
!
CAUTION
Caution: To prevent damage
to the unit ventilator, refer to
the diagram provided on the
inside of the unit's access
panel for specific wiring infor-
mation. All controls are wired
at the factory. Single point
power, zone sensor, and
communication wiring is to
be installed by the contractor.
Important! All wiring must
comply with state, local, and
federal guidelines. Contact the
appropriate local agency for
furthur information.
Important! Wires for
temperature sensors,
communication lines, 24 VAC,
and contact closure sensing
inputs should not be bundled
with or run near high voltage
wiring.
q Power wiring must be
separated from the Tracer
ZN.520 and all low voltage
wires. External input wires
should be run in separate
conduits from high voltage
wires.
q Wires connected to pin headers
should be formed and routed
so as to cause minimum strain
on the Tracer ZN.520
connector.
q A minimum of 1.5" clearance
(from the pin centerline) for
wires up to 16 AWG is
recommended for bending and
forming wires.
q All sensor and input circuits are
at or near ground potential. Do
not connect any sensor or input
circuit to an external ground
connection.
q A close-coupled ground
connection is required for the
Tracer ZN.520. T
q Table 7: Tracer ZN.520 Wiring
Requirements, shows Tracer
ZN.520 wire types and lengths.
Table 7: Tracer ZN.520 Wiring
Requirements
ApplicationWire TypeLength
Contact Closure 18 AWG
24 VAC16-22 AWG
Thermostat16-22 AWG
Zone
Sensor
Communications
16-22 AWG
Belden 8760
or equivalent
Up to
1000 ft.
Up to
1000 ft.
Up to
1000 ft.
Up to
200 ft.
Up to
5000 ft.
Power
The Tracer ZN.520 controller is
powered by 24 VAC. (See Table 7:
“Tracer ZN.520 Wiring Requirements”)A total of two 1/4-inch
quick-connect terminals are provided for 24 VAC connection to the
board.
Figure 12: Power connection to the Tracer ZN.520 unit controller
24UV-SVP01A-EN
Installation and Wiring
Installing the WallMounted Zone Sensor
(Optional)
Zone sensor location is an important element of effective room
control and comfort.
The best sensor location is typically on a wall, remote from the
HVAC unit. Readings at this location assure that the desired setpoint is achieved across the space,
not just near the unit itself.
Note: It may be necessary to
subdivide the zone with
multiple units to ensure
adequate control and comfort
throughout the space.
The following are typical areas
where the zone sensor should NOT
be mounted:
q Near drafts or “dead spots”
(e.g., behind doors or corners);
q Near hot or cold air ducts;
q Near radiant heat (e.g., heat
emitted from appliances or the
sun);
q Near concealed pipes or
chimneys;
q On outside walls or other non-
conditioned surfaces; or
q In air flows from adjacent
zones or other units.
Figure 13: Proper zone sensor placement
Note: All zone sensor wiring
will be done in the factory
unless zone sensor options are
selected to be wall mounted.
When a unit-mounted speed
switch is selected with a wallmounted zone sensor, the contractor must disconnect the cooling
setpoint on the unit mounted sensor if the wall mounted cooling
setpoint is used. The zone signal
will be cut at the factory. The unitmounted speed switch cannot be
used as a zone sensor.
THe communications link is not
connected in the factory. Communications should be wired to the
wall-mounted sensor.
UV-SVP01A-EN25
Humidity and CO2 Sensors
Humidity and CO2 sensors should
be mounted in a similar location as
the zone sensor.
Installation and Wiring
Figure 14: Relative humidity sensor
Figure 15: CO2 Sensor
26UV-SVP01A-EN
Typical Wiring Diagram—Wall
Mounted Zone Sensor
UV-SVP01A-EN27
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