Trane YC-UC-6 User's Information Manual

User’s Information Guide
Combination Cooling/Gas Heating Packaged Unit
IMPORTANT: Read this entire manual before proceeding and keep for future reference.
!
WARNING
SAFETY HAZARD! This information is for use by individuals having adequate backgrounds of electrical and mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property damage. The manufacturer or seller cannot be responsible for the inter­pretation of this information, nor can it assume any liability in connection with its use.
Contents
General Information 1
To Start the Heating System 3
YC-UC-6
!
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— DO NOT RELY ON SMELL ALONE TO DETECT
LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES.
• U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
!
WARNING
EXPLOSION HAZARD! Propane gas is heavier than air and may collect in any low areas or confined spaces. In addition, odorant fade may make the gas undetectable except with a warning device. If the gas furnace is installed in a basement, an excavated areas or a confined space, it is strongly recommended to contact a gas supplier to install a gas detecting warning device in case of leak. The manufacturer of your furnace does not test any detectors and makes no representations regarding any brand or type of detector.
!
WARNING
FIRE OR EXPLOSION HAZARD. The furnace area must be kept clear and free of combustible materials, gasoline and other flammable vapors and liquids.
Proper Filter Maintenance 4
Regular Owner Maintenance 4
Regular Dealer Maintenance 5
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WARNING
FIRE OR EXPLOSION HAZARD. Do not use this furnace if any part has been under water. A flood-damaged furnace is extremely dangerous. Attempts to use the furnace can result in fire or explosion. A qualified service agency should be contacted to inspect the furnace and to replace all gas controls, control system parts, and electrical parts that have been wet if deemed necessary.
!
WARNING
FIRE OR EXPLOSION HAZARD. Should overheating occur, or the gas supply fail to shut off, shut off the manual gas valve to the furnace before shutting off the electrical supply.
In the event that electrical, fuel or mechanical failures occur, the owner should immediately turn off the gas supply at the manual gas valve located in the burner compartment and electrical power to the furnace and contact service technician.
User’s Information
General Information
Understand the signal words DANGER, WARNING, and CAUTION. These words are safety alert words. DANGER
indicates the most serious hazards which
will result in severe personal injury or death. WARNING indicates hazards which
could result in personal injury or death. CAUTION is used to indicate unsafe practices which could result in minor injury or property damage.
Overview
Your combination gas heating/electric cooling unit is de­signed to provide comfort all year long with safe, efficient, trouble-free operation. It is important that you understand how to operate and maintain your unit to keep it operating safely and efficiently. This guide will acquaint you with these important procedures. Familiarize yourself with this manual and store it in a convenient location for future reference.
Any additions, changes, or conversions required in order for the unit to satisfactorily meet the application needs, should be made by a qualified product distributor or local dealer, using factory specified and approved parts. See Figure 1 for component layout.
Remember these instructions at all times:
Never perform any maintenance procedures until the electrical power to the unit is turned off.
Never perform any maintenance procedures until the gas valve in the gas supply line is turned off.
Never remove any panel from the unit while it is operat­ing.
Never remove panels or parts from the unit that are not discussed in this guide.
Never cover the unit since it is designed to operate year round.
Never store anything flammable or combustible around or near the unit.
Your unit is of complex design. To ensure that it performs safely and gives long-lasting service, some of the mainte­nance work must be performed by a qualified service technician.
When a service technician is referred to in this manual, it is describing a service technician that has had special
training or a number of years experience in servicing this type of equipment. It is your responsibility to select a
qualified service company that can provide a service techni­cian of this caliber.
Thermostat
Room thermostats are delicate temperature-sensing controls. Their main function is to energize and de-energize the heating or cooling circuit to maintain the temperature setting you select.
Many thermostats contain a room thermometer to indicate the approximate room temperature, and a temperature scale to select the desired indoor air temperature. In addition, most thermostats have modes of HEAT, OFF and COOL, and fan modes of ON and AUTO.
When OFF is selected your unit will not operate in either heat or cool modes. If HEAT or COOL is selected, the unit will automatically cycle on and off to maintain the desired tem­perature settings.
When AUTO is selected, the fan will only operate as required during the heating or cooling cycles. The fan mode can be used to operate the indoor fan continuously by selecting ON. Con- tinuous fan mode during cooling operation may not be appro­priate in humid climates. If the indoor air exceeds 60% relative humidity or simply feels uncomfortably humid, it is recom­mended that the fan only be used in the AUTO mode.
To ensure that the thermostat operates properly, it must be level and positioned to avoid the influence of such external heat sources as lamps, televisions or other heat-producing appli­ances.
Two Stage Cooling Models --For units with the feature of two staged cooling, the thermostat will determine whether to run the system at the full capacity or a lower capacity. This depends on the daily cooling load of the conditioned space. The system is more efficient when running at low capacity (1 will be sufficent to maintain indoor comfort.
With the thermostat set to COOL, the system will automatically cycle on and off as well as from low (1st stage) to high (2 point for indoor comfort. During 1 compressor, as well as the indoor fan, will run at a reduced speed. This produces a reduced capacity which is more efficient than the high capacity 2 (1st stage) is not sufficient to maintain the thermostat setting, the system will switch to high speed (2 the thermostat temperature setting is reached, the system will cycle to low speed then off.
st
stage). At lower outdoor temperatures 1st stage
nd
stage) as needed to maintain the thermostat set
st
stage operation the
nd
stage. If the low capacity
nd
stage). As
Compressor
Indoor Blower Motor
Note: Depending on furnace size,
your unit may have 1, 2, or 3 burners.
2
Heat Exchangers
Gas Valve
Burners
Figure 1. Component Layout
User’s Information
To Start the Heating System
Heating Cycle Operation
Your unit's heating system has a solid-state electronic ignition control that lights the furnace burners each time the thermostat calls for heat. At the end of each heating cycle, the furnace burners are extinguished. This type of system is called Direct Spark Ignition (DSI).
A normal heating cycle begins when the air temperature in your home drops below the thermostat setting. The thermo­stat then energizes the heating electrical circuit that starts and controls the furnace burners. Shortly after the burners ignite, the indoor fan starts and circulates warm air through your home.
When the air temperature rises above the thermostat setting, the thermostat de-energizes the heating electrical circuit, which in turn, extinguishes the furnace burners. The indoor fan continues to circulate warm air until the remaining heat is removed from the unit's heat exchanger.
Safety Controls
Your unit is equipped with an automatic reset safety limit control to prevent overheating. When this control opens, it shuts down the heating electrical circuit until the unit cools down sufficiently. Inadequate airflow may cause the unit to cycle on and off as the limit control trips and automatically resets. If you suspect that the unit is cycling on its limit control, immediately contact a service technician for instruc­tions.
If the unit is unable to exhaust combustion by-products properly, due to a blocked flue hood or other blockage, a pressure switch safety device will prohibit the unit from operating. The cause must be investigated by a qualified service technician.
If flames from the burner are not properly drawn into the heat exchanger, a Flame Rollout Protection Control will open causing the furnace to shut off. The cause must be investi­gated by a qualified service technician.
Heating System Start Up
!
CAUTION
Never attempt to manually light the burner. This unit is equipped with an ignition device which automatically lights the burners.
3. Remove the access panel that is identified as CONTROL/ HEAT.
4. Turn gas control off by moving the toggle switch to OFF. See Figure 2 on page 5.
5. Wait five (5) minutes to clear any gas. If you then smell gas, STOP!, for your safety follow the “What To Do If You Smell Gas” instructions on the front page. If you do not smell gas, go to next step.
6. Turn gas on by moving the toggle switch to ON.
7. Replace the panel that you removed in Step 3 and make sure all other unit panels are securely in place.
8. Turn on all electrical power to the unit.
9. Set thermostat to desired temperature and the fan to ON. The unit will now operate automatically.
10.If the unit will not operate, perform the steps in the following section, "To Turn Off Gas To Unit" (under Heating System Shutdown) and call your service techni­cian or gas supplier.
NOTE: The unit is to be adjusted to obtain a temp air rise that is specified on the nameplate.
Heating System Shutdown
To shut down the heating system for brief periods of time, simply adjust the thermostat selector switch to the OFF position.
If you need to turn the gas off to the unit, follow the steps below:
To Turn Off Gas To Unit
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the unit if service is to be
performed.
3. Remove the access panel that is identified as CONTROL/
HEAT.
4. Turn gas control off by moving the toggle switch to OFF.
See Figure 2 on page 5.
5. Replace the panel you removed in Step 3.
Your unit has an automatic ignition system. This feature makes it easy to start the heating cycle at the beginning of the heating season.
In order for this unit to operate properly and safely, the furnace needs air for both combustion and ventilation. Accordingly, observe the area in which the furnace is installed. Check to make sure that all the air openings are unob­structed. Likewise, insure that the spacing around the furnace itself is not blocked or obstructed.
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the unit if service is to be performed.
!
CAUTION
If you shutdown your heating system during the cold weather months, precautions must be taken to prevent freeze-up of all water pipes and water receptacles. When-
ever your home or building is to be vacant, arrange to have someone inspect your structure for proper temperature. This is very important in below freezing weather. If for any reason your furnace should fail to operate, damage such as frozen water pipes could result.
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