Trane TUX040, TUX060, TUX080, TUX100, TUX120C Owner's Manual

...
TUX-D-2
Upflow/Horizontal Left Downflow/Horizontal Right Condensing, Direct Vent Gas-Fired Furnace
XR 90
TUX040,060,080,100,120C TDX040,060,080,100,120C
Single-Stage Fan Assisted Combustion System
General Features
NATURAL GAS MODELS
Central Heating furnace designs are certified by the American Gas Association for both natural and L.P. gas. Limit setting and rating data were established and approved under standard rating conditions using American National Standards Institute standards.
SAFE OPERATION
The Integrated System Control has solid state devices, which continuously monitor for presence of flame, when the system is in the heating mode of operation. Dual solenoid combination gas valve and regulator provide extra safety.
QUICK HEATING
Durable, cycle tested, heavy gauge
aluminized steel heat exchanger
quickly transfers heat to provide warm conditioned air to the structure. Low energy power vent blower, to increase efficiency and provide a positive dis­charge of gas fumes to the outside.
BURNERS
Multiport Inshot burners will give years of quiet and efficient service. All models can be converted to L.P. gas without changing burners.
INTEGRATED SYSTEM CONTROL
Exclusively designed operational pro­gram provides total control of furnace limit sensors, blowers, gas valve, flame control and includes self diagnostics for ease of service. Also contains connec­tion points for E.A.C./humidifier.
AIR DELIVERY
The four speed, direct drive blower motor, has sufficient airflow for most heating and cooling requirements, will switch from heating to cooling speeds on demand from room thermostat. The blower door safety switch will prevent or terminate furnace operation when the blower door is removed.
STYLING Heavy gauge steel and “wrap-around” cabinet construction is used in the
cabinet with baked-on enamel finish for strength and beauty. The heat ex­changer section of the cabinet is com­pletely lined with foil faced fiberglass insulation. This results in quiet and efficient operation due to the excellent acoustical and insulating qualities of fiberglass. Built-in bottom pan and alternate bottom, left or right side return air connection provision.
FEATURES AND GENERAL OPERATION
The XR 90 High Efficiency Gas Furnaces employ a Silicon Carbide Hot Surface Ignition system, which eliminates the waste of a constant burning pilot. The integrated system control lights the main burners upon a demand for heat from the room thermostat. Complete front service access.
a. Low energy power venter b. Vent proving pressure switch.
© 2003 American Standard Inc. All Rights Reserved 2 22-1674-04-0803 (EN)
Features and Benefits
XR 90 Standard Equipment
• Power supply 115/1/60
• Convertible to horizontal left
Type 29-4C™ stainless steel second-
ary heat exchanger
• Inner blower doors
• Direct drive, 4-speed motors
• Silicon Nitride igniter with adaptive heat up
• Accessory hook-up capability – Hum and EAC
• Quiet induced draft blower
• Blower door safety switch
• Dual solenoid combination gas valve & regulator
• Cleanable high velocity filters
• PVC venting – 1 or 2 pipe vent option
• Left/right gas connection
• Selectable cooling fan off delay eliminates need for BAY24X045 time delay relay
• Single wire twinning
• Integrated solid state control with self­diagnostics
• 24 volt fuse
• Manual reset burner box limit
Lifetime limited primary heat
exchanger or secondary heat exchanger warranty to original owner (Residential use)
5 Year limited parts warranty
Optional extended warranties
Contents
General Features 2 Features and Benefits 3
XR 90 Standard Equipment 3 XR 90 Optional Equipment 4
General Data 5
TUX040C924D 5 TUX060C936D 5 TUX080C942D 5 TUX080C960D 5 TUX100C948D 6 TUX100C960D 6 TUX120C960D 6 TDX040C924D 7 TDX060C936D 7 TDX080C942D 7 TDX100C948D 8 TDX120C960D 8
Performance Data 9 Electrical Data 11 Field Wiring 13 Twinning Field Wiring 14 Dimensions 15
22-1674-04-0803 (EN) 3
Features and Benefits
XR 90 Optional Equipment
Thermostat, Mechanical Heating Only Without Fan Switch ......................................................................................BAYSTAT388 [ ]
Thermostat, Mechanical Heating Only With Fan Switch ...........................................................................................BAYSTAT303 [ ]
Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) ................................................................................ AY28X092 [ ]
Thermostat, Heating/Cooling Single Stage (Mounts Vertically) ................................................................................ BAYSTAT305 [ ]
Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling .............................................................. TAYSTAT300C [ ]
Propane Conversion Kit ........................................................................................................................................ BAYLPKT210B [ ]
Propane Conversion Kit (stainless steel burners) .................................................................................................. BAYLPSS210B [ ]
Wall Mount Flange – 3".............................................................................................................................................. BAY96X147 [ ]
Wall Mount Flange – 2".............................................................................................................................................. BAY96X148 [ ]
Downflow Subbase ................................................................................................................................................. BAYBASE205 [ ]
Filter Access Door Kit.............................................................................................................................................. BAYFLTR206 [ ]
Electronic Air Filter, “Perfect Fit” Super Efficiency (17-1/2" Wide Gas Furnace)..................................................... TFE175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Super Efficiency (21" Wide Gas Furnace)........................................................... TFE210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Super Efficiency (24-1/2" Wide Gas Furnace)..................................................... TFE245A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) ....................................................... TFM175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) ............................................................. TFM210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) ....................................................... TFM245A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace) ................................................ TFP175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ...................................................... TFP210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace) ................................................ TFP245A9FR0 [ ]
Side Filter Rack ...................................................................................................................................................... BAYFLTR200 [ ]
Coil Enclosure (17-1/2" Wide Cabinets) ................................................................................................................ BAYCLE1700C [ ]
Coil Enclosure (21" Wide Cabinets) ...................................................................................................................... BAYCLE2100C [ ]
Coil Enclosure (24-1/2" Wide Cabinets) ................................................................................................................ BAYCLE2400C [ ]
High Altitude Pressure Switch Kit TUX040,100C960D; TDX040C ........................................................................... BAYHALT230 [ ]
High Altitude Pressure Switch Kit TUX060C ............................................................................................................ BAYHALT231 [ ]
High Altitude Pressure Switch Kit TUX080C ............................................................................................................ BAYHALT232 [ ]
High Altitude Pressure Switch Kit TUX100C948D,120C; TDX080,120C ................................................................. BAYHALT233 [ ]
High Altitude Pressure Switch Kit TDX100C ............................................................................................................ BAYHALT234 [ ]
High Altitude Pressure Switch Kit TDX060C ............................................................................................................ BAYHALT241 [ ]
Concentric Vent Kit ...............................................................................................................................................BAYVENT100A [ ]
Sidewall Vent Termination Kit .............................................................................................................................. BAYVENT200B [ ]
Manufactured/Mobile Home Kit ............................................................................................................................BAYMFGH100A [ ]
4 22-1674-04-0803 (EN)
General Data
Product Specifications 1
MODEL TYPE RATINGS
Input BTUH Capacity BTUH (ICS) AFUE (ICS) Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.) No. Used Speeds (No.) CFM vs. in. w.g. Motor HP R.P.M. Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds Motor HP - RPM Volts / Ph / Hz FLA
FILTER — Furnished?
Type Recommended Hi Vel. (No.-Size-Thk.)
VENT — Size (in.) HEAT EXCHANGER
Type-Fired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size L.P. Gas Qty. — Drill Size
GAS VALVE PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz
Ampacity (In Amps) Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (IN.) DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs)
1 Central Furnace heating designs are certified by AGA and CSA. 2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea
3 Based on U.S. government standard tests. 4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
2
3
-Unfired
4
level. For Canadian applicaitons, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.
TUX040C924D
Upflow / Horizontal
40,000 38,000
92.0
30 - 60
DIRECT
9 x 7
1 4
See Fan Performance Table
1/5
1075
115/1/60
Centrifugal
Direct - 1
1/55 - 3000
115/1/60
1.0
Yes
High Velocity
1 - 17x25 - 1in.
2 Round
Aluminized Steel - Type I
20
2 — 45 2 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
2
115/1/60
4.8 15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
139 / 129
TUX060C936D
Upflow / Horizontal
60,000 56,000
92.0
30 - 60
DIRECT
10 x 7
1 4
See Fan Performance Table
1/3
1075
115/1/60
Centrifugal
Direct - 1
1/55 - 3000
115/1/60
1.0
Yes
High Velocity
1 - 17x25 - 1in.
2 Round
Aluminized Steel - Type I
20
3 — 45 3 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
3
115/1/60
8.4 15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
150 / 140
TUX080C942D
Upflow / Horizontal
80,000 74,000
92.0
35 - 65
DIRECT
10 x 8
1 4
See Fan Performance Table
1/3
1075
115/1/60
Centrifugal
Direct - 1
1/24 - 3200
115/1/60
1.35 Yes
High Velocity
1 - 17x25 - 1in.
2 Round
Aluminized Steel - Type I
20
4 — 45 4 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
4
115/1/60
9.5 15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
158 / 148
TUX080C960D
Upflow / Horizontal
80,000 74,000
92.0
30 - 60
DIRECT
10 x 11
1 4
See Fan Performance Table
3/4
1075
115/1/60
Centrifugal
Direct - 1
1/25 - 3200
115/1/60
1.35 Yes
High Velocity
1 - 20x25 - 1in.
2 Round
Aluminized Steel - Type I
20
4 — 45 4 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
4
115/1/60
13.5
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
171 / 160
22-1674-04-0803 (EN) 5
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