Trane AUH1D120A9H51B, AUH1B060A9H31B, ADH1B040A9H21B, ADH1B065A9H31B, ADH1C085A9H41B Installation Manual

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Page 1

18-CD33D1-4

Installer’s Guide

High Efﬁciency Single Stage Upﬂow/ Horizontal and Downﬂow/ Horizontal Gas-Fired, Direct Vent Condensing Furnaces

*UH1B040A9H21B *UH1B060A9H31B *UH1B080A9H31C *UH1C100A9H41B *UH1D120A9H51B

*__First letter may be “A” or “T”

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT — This Document is customer property and is to remain with this unit.

Please return to service information pack upon completion of work.

*UH1-H

*DH1B040A9H21B *DH1B065A9H31B *DH1C085A9H41B *DH1D110A9H51B

*DH1-H

DOWNFLOW

UPFLOW/HORIZONTAL

UPFLOW

DOWNFLOW/HORIZONTAL

A341624P15

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Installer’s Guide

▲

WARNING

SAFETY SECTION

The following safety practices and precautions must be followed during the installation, servicing, and operation of this furnace.

1. Use only with the type of gas approved for this furnace. Refer to the furnace rating plate.

2. Install this furnace only in a location and position as speciﬁed in “Location and Clearances” (page 4), of these instructions.

3. Provide adequate combustion and ventilation air to the furnace space as speciﬁed in “Air for Combustion and Ventilation” (pages 8-9), of these instructions.

4. Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as speciﬁed in the “Venting” section (pages 13-

22), of these instructions.

5. Never test for gas leaks with an open ﬂame. Use a commercially available soap solution made speciﬁcally for the detection of leaks to check all connections, as speciﬁed in “Gas Piping” (pages 29-

30), of these instructions.

6. Always install the furnace to operate within the furnace’s intended temperature-rise range with a duct system which has an external static pressure within the allowable range, as speciﬁed on the unit rating plate. Airﬂow with temperature rise for cfm versus static is shown in the Service Facts accompanying this furnace.

7. When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.

8. A gas-ﬁred furnace for installation in a residential garage must be installed as speciﬁed in “Location and Clearances” section (page 4), of these instructions.

9. The furnace may be used for temporary heating of buildings or structures under construction only when the following conditions have been met:

a. The furnace venting system must be complete

and installed per manufacturers instructions.

b. The furnace is controlled only by a room

thermostat (no ﬁeld jumpers).

c. The furnace return air duct must be complete and

sealed to the furnace and clean air ﬁlters are in place.

d. The furnace input rate and temperature rise must

be veriﬁed to be within nameplate marking.

e. 100% of the furnace combustion air requirement

must come from outside the structure.

f. The furnace return air temperature range is

between 55 and 80 degrees Fahrenheit.

g. Clean the furnace, duct work, and components

upon substantial completion of the construction process, and verify furnace operating conditions including ignition, input rate, temperature rise and venting, according to the manufacturer's instructions.

10. This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts.

CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deﬁciencies which could cause an unsafe condition.

3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other deﬁciencies which could cause an unsafe condition.

4. Close ﬁreplace dampers.

5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously.

7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221.1/NFPA 54 and/or CAN/CGA B149.1 Installation Codes.

8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, ﬁreplace dampers and any other gas-ﬁred burning appliance to their previous conditions of use.

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Installer’s Guide

▲

WARNING

Safety signal words are used to designate a degree or level of seriousness associated with a particular hazard. The signal words for safety markings are WARNING and CAUTION. a. WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

b. CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property damage.

FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Improper servicing could result in dangerous operation, serious injury, death, or property damage.

GENERAL INSTALLATION INSTRUCTIONS

The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Contractors Association (ACCA) or A.R.I. 230 be followed in estimating heating requirements. When estimating heating requirements for installation at altitudes above 2000 ft., remember the gas input may need to be reduced (See High Altitude Installation).

Material in this shipment has been inspected at the factory and released to the transportation agency without known damage. Inspect exterior of carton for evidence of rough handling in shipment. Unpack carefully after moving equipment to approximate location. If damage to contents is found, report the damage immediately to the delivering agency.

Codes and local utility requirements governing the installation of gas ﬁred equipment, wiring, plumbing, and ﬂue connections must be adhered to. In the absence of local codes, the installation must conform with latest edition of the National Fuel Gas Code ANSI Z223.1 • National Installation Code, CAN/CGA B149.1. The latest code may be obtained from the American Gas Association Laboratories, 400 N. Capitol St. NW, Washington D.C. 20001. 1-800-699-9277 or www.aga.org These furnaces have been classiﬁed as CATEGORY IV furnaces in accordance with latest edition of ANSI Z21.47

• CAN/ CGA 2.3 standards.

Contents

INSTALLATION INSTRUCTIONS

General Installation Instructions 3 Location and Clearances 4 Outline Drawings 5 Upﬂow Installation 7 Downﬂow Installation 7 Horizontal Installation 7 Air For Combustion and Ventilation 8 Duct Connections 10 Return Air Filters 11 General Venting Instructions 14 Venting Material 15 Venting Tables 15 Horizontal Venting 16 Venting Through The Wall 20 Venting Through The Roof 20 Downward Venting 22 Venting Through a Masonry Chimney 22 Condensate Drain Instructions 25 Electrical Connections 27 Field Wiring Diagrams 27 Gas Piping 29 Combustion Input Checks 31

Start Up and Adjustment 33

Preliminary Inspections 33 Lighting Instructions 34 Sequence Of Operation 34 Control And Safety Switch Adjustments 34 Airﬂow Adjustment 35

Conditions Affecting Operation 35

IFC Error Flash Code 37

Category IV furnaces operate with positive vent static pressure and with a ﬂue loss less than 17 percent. These conditions require special venting systems, which must be gas tight and water tight. These Category IV Direct Vent furnaces are approved for installation in Manufactured/Mobile housing when used with BAYMFGH100A.

18-CD33D1-4 3

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Installer’s Guide

▲

CAUTION

▲

CAUTION

▲

WARNING

To prevent shortening its service life, the furnace should not be used as a “Construction Heater” during the ﬁnishing phases of construction until the requirements listed in item 9, a-g of the safety section of this publication have been met. Condensate in the presence of chlorides and ﬂuorides from paint, varnish, stains, adhesives, cleaning compounds, and cement create a corrosive condition which may cause rapid deterioration of the heat exchanger.

Do NOT install the furnace in a corrosive or contaminated atmosphere.

EXPLOSION HAZARD! PROPANE GAS IS HEAVIER THAN AIR AND MAY COLLECT IN ANY LOW AREAS OR CONFINED SPACES. IN ADDITION, ODORANT FADE MAY MAKE THE GAS UNDETECTABLE EXCEPT WITH A WARNING DEVICE. IF THE GAS FURNACE IS INSTALLED IN A BASEMENT, AN EXCAVATED AREA OR A CONFINED SPACE, IT IS STRONGLY RECOMMENDED TO CONTACT A GAS SUPPLIER TO INSTALL A GAS DETECTING WARNING DEVICE IN CASE OF A GAS LEAK.

NOTE: The manufacturer of your furnace does NOT test any detectors and makes no representations regarding any brand or type of detector.

LOCATION AND CLEARANCES

The location of the furnace is normally selected by the architect, the builder, or the installer. However, before the furnace is moved into place, be sure to consider the following requirements:

1. Is the location selected as near the vent and as centralized for heat distribution as practical?

2. Do all clearances between the furnace and enclosure equal or exceed the minimums shown in the Table 1.

3. Is there sufﬁcient space for servicing the furnace and other equipment? A minimum of 24 inches front accessibility to the furnace must be provided. Any access door or panel must permit removal of the largest component.

4. Are there at least 3 inches of clearance between the furnace front panel and any closed panel or door provided?

5. Are the ventilation and combustion air openings large enough and will they remain unobstructed? If outside air is used, are the openings set 12" minimum above the highest snow accumulation level (18" in Canadian applications)?

6. Allow sufﬁcient height in supply plenum above or below the furnace to provide for cooling coil installation if the cooling coil is not installed at the time of this furnace installation.

7. A furnace shall be installed so electrical components are protected from water.

8. If the furnace is installed in a residential garage, it must be installed so that the burners and the ignition source are located not less than 18 inches above the ﬂoor and the furnace must be located or protected to avoid physical damage from vehicles.

IMPORTANT:

The furnace must be installed level. The only allowable variation would be slightly to the left and/or forward in upﬂow installations or slightly toward the front in horizontal installations. This is necessary for proper condensate drainage.

4 18-CD33D1-4

Page 5

Installer’s Guide

From Dwg. 21C341884

APPLICATION.

REFER TO THE VENT LENGTH TABLE FOR PROPER

OR 3” ON SOME MODELS AT DIFFERENT ALTITUDES.

NOTES:

1. *UH1C100A9H41, & *UH1D120A9H51

REQUIRE 3” DIAMETER VENT PIPE.

2. DIAMETER OF VENT PIPE MAY BE LIMITED TO 2-1/2”

(ALL DIMENSIONS ARE IN INCHES)

*UH1-H OUTLINE DRAWING

18-CD33D1-4 5

Page 6

Installer’s Guide

From Dwg. 21C341885

(ALL DIMENSIONS ARE IN INCHES)

*DH1-H DOWNFLOW/ HORIZONTAL OUTLINE DRAWING

6 18-CD33D1-4

Page 7

UPFLOW INSTALLATION

▲

WARNING

UPFLOW

FURNACE

CASED

COIL

SCREWS

(BOTH SIDES)

STANDOFFS

(BOTH SIDES)

STANDOFFS (4)

DRILL SCREWS (4)

Standoffs and screws (See Figure 1) are included with the cased coils for attachment to the furnace. There are clearance alignment holes near the bottom of the coil wrapper. Drill screws are used to engage the furnace top ﬂanges. The standoff is inserted into the cabinet alignment hole. The drill screws are inserted through the standoffs then screwed into the furnace ﬂange. The coil is always placed downstream of the furnace airﬂow.

FOR VERTICAL

INSTALLATIONS:

DOWNFLOW INSTALLATIONS

FIRE HAZARD Do NOT install the furnace directly on carpeting, tile or other combustible material other than wood ﬂooring. For vertical downﬂow application, subbase (BAYBASE205) must be used between the furnace and combustible ﬂooring. When the downﬂow furnace is installed vertically with a cased coil, a subbase is not required.

Required ﬂoor opening:

Installer’s Guide

FURNACE

FRONT

HORIZONTAL INSTALLATION

The coil and furnace must be fully supported when used in the horizontal position. It is always recommended that an auxiliary drain pan be installed under a horizontally installed evaporator coil or 90% gas furnace. Connect the auxiliary drain line to a separate drain line (no trap is needed in this line). Three brackets (with screws) are included with downﬂow furnaces for installation to stabilize and secure the furnace and TXC cased coil in the horizontal position. See Figure 3.

IMPORTANT: The 2/4TXC cased coil must be placed downstream of the furnace. In horizontal installations, the apex of the coil may point either toward or away from the furnace. See the

2/4TXC coil Installer's Guide for more details.

The cased coil is secured to the furnace and both the furnace and the cased coil must be properly supported. The brackets mount using the rear screws on the coil case and use the screws provided to secure the bracket to the furnace. The remaining bracket is placed as close to center as possible (horizontally) between the coil case front and the furnace bottom channel (for downﬂow/horizontal furnace). Use four of the screws provided to secure the bracket. The upﬂow furnace, converted to horizontal, aligns and attaches the TXC coil as in Figure 1. However, the coil requires additional support.

CASED COIL CONNECTION

BRACKET FOR DOWNFLOW FUR-

NACE IN HORIZONTAL

A (width)

B (depth)

CABINET

WIDTH

17-1/2" 16-1/4" 16-5/8" 20-1/8" 15-5/8" 19-3/8"

21" 19-3/4" 20-1/8" 20-1/8" 19-1/8" 19-3/8"

24-1/2" 23-1/4" 23-5/8" 20-1/8" 22-5/8" 19-3/8"

18-CD33D1-4 7

SUBBASE CROSS SECTION

TABLE 1

RETURN

DUCT WIDTH

FLOOR OPENING PLENUM OPENING

"A" "B" "C" "D"

DOWNFLOW ONLY

The furnace may be installed in an attic or crawl space in the horizontal position by placing the furnace on the left side (as viewed from the front in the vertical position). The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace (See Figure 4 & Clearance Table). Line contact is only permissible between lines formed by intersections of the top and two sides of the furnace casing and building joists, studs, or framing.

Page 8

Installer’s Guide

The furnace may be placed horizontally in a crawl space on a pad or other noncombustible material which will raise the unit for sufﬁcient protection from moisture. The

furnace must be supported at both ends and the middle when installed horizontally.

UPFLOW/ HORIZONTAL SHOWN

The furnace must also be elevated a minimum of 6 inches to allow clearance for the condensate drain to exit the cabinet in the horizontal position.

The horizontal furnace may also be suspended from the joists using 3/8" all-thread rods with pieces of angle iron underneath the furnace to form a hanging rack at both ends and the midpoint. The rods need to be of sufﬁcient length to allow for proper clearances from combustible materials. The angle iron needs to be at least 32" in length to allow for access to service panels.

50 CU. FT. OR MORE PER 1000 BTU/HR. INPUT ALL EQUIP. INSTALLED

made in accordance with latest edition of Section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1 — CAN/CGA B149.1 or applicable provisions of the local building codes. Special conditions created by mechanical exhausting of air and ﬁreplaces must be con sidered to avoid unsatisfactory furnace operation.

OUTSIDE AIR IS RECOMMENDED

The use of indoor air for most applications is acceptable, unless there is the presence of corrosive chemicals

or contamination. Certain types of installation will require the use of outside air for combustion.

The following types of installations will require use of OUTDOOR AIR for combustion, due to chemical exposures: * Commercial buildings * Buildings with indoor pools * Furnaces installed in “conﬁned” laundry rooms * Furnaces installed in “conﬁned” hobby or craft rooms * Furnaces installed near chemical storage areas.

Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. * Hydrochloric acid * Cements and glues * Antistatic fabric softeners for clothes dryers * Masonry acid washing materials

UNCONFINED

AIR FOR COMBUSTION AND VENTILATION

If these furnaces are installed in a nondirect vent capacity then the adequate ﬂow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided for combustion air must be kept free of obstructions which restrict the ﬂow of air. Airﬂow restrictions affect the efﬁciency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Furnaces must have a free ﬂow of air for proper performance. Provisions for combustion and ventilation air shall be

8 18-CD33D1-4

Furnace locations may be in a “conﬁned space” or an “unconﬁned space”.

Unconﬁned space is deﬁned in Figure 5. These spaces may have adequate air by inﬁltration to provide air for combustion and ventilation. Buildings with tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air to be provided as described for conﬁned space.

Conﬁned spaces are installations with less than 50 cu. ft. of space per 1000 BTU/ hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 8 or from the outdoors, as in Figure 9.

Page 9

Installer’s Guide

MINIMUM AREA IN SQUARE FEET

FOR UNCONFINED SPACE INSTALLATIONS

FURNACE MAXI-

MUM BTUH INPUT

RATING

60,000

80,000 100,000 120,000

1. All air from inside the building as in Figure 8: The conﬁned space shall be provided with two permanent openings communicating directly with an additional room(s) of sufﬁcient volume so that the combined volume of all spaces meets the criteria for an unconﬁned space. The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination. Refer to Table 2 for minimum open areas requirements.

WITH 8 FT. CEILING

MINIMUM AREA IN SQUARE FEET

OF UNCONFINED SPACE

375 500 625 875

CONFINED

SPACE

2. All air from outdoors as in Figure 9: The conﬁned

space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. Refer to Table 2, for minimum open areas requirements.

TABLE 2

MINIMUM FREE AREA IN SQUARE INCHES

EACH OPENING (FURNACE ONLY)

Furnace

Maximum

BTUH/INPUT

Rating

40,000 60,000 80,000 97,000

110,000

Air

From

Inside

100 100 100 100 110

Air From Outside

Vertical

Duct

10 15 20 25 28

Horizontal

Duct

20 30 40 50 55

18-CD33D1-4 9

Page 10

Installer’s Guide

DUCT CONNECTIONS

Air duct systems should be installed in accordance with standards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accordance with ACCA Manual D or whichever is applicable. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling coil to avoid condensation in the heat exchanger. With a parallel ﬂow arrangement, the dampers or other means used to control ﬂow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. On any job, ﬂexible connections of nonﬂammable material may be used for return air and discharge connections to pre vent transmission of vibration. Though these units have been speciﬁcally designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slightest vibration to the annoyance level. When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns to minimize noise transmission through the return air grille. Although these furnaces are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objectionable when the unit is located very close to a living area. It is often advisable to route the return air ducts under the ﬂoor or through the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space containing the furnace.

RETURN AIR DUCT SYSTEMS Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, or crawl space. Do Not install return air through the back of the furnace

cabinet Do Not install return air through the side of the furnace cabinet on horizontal applications.

PREPARATION FOR UPFLOW BOTTOM AND SIDE RETURN AIR FILTER INSTALLATION

All return air duct systems should provide for installation of return air ﬁlters.

1. Determine the appropriate position to set the furnace in order to existing supply and return ductwork.

2. The return air ﬁlter is shipped in either the bottom or side location. Remove the ﬁlter by ﬁrst turning the two latches on the blower door and tilting the door forward to remove. Remove the ﬁlter by sliding it out.

3. For upﬂow side return installations, remove the insulation around the opening in the blower compartment.

4. The side panels of the upﬂow furnace include locating notches that are used as guides for cutting an opening for return air, refer to Figure 10 and the outline drawing on page 5 for duct connection dimensions for various furnaces.

5. If a 3/4" ﬂange is to be used for attaching the air inlet duct, add to cut where indicated by dotted lines in Figure 10. Cut corners diagonally and bend outward to form ﬂange.

6. If ﬂanges are not required, and a ﬁlter frame is installed, cut between locating notches (See Figure

10).

7. The bottom panel of the upﬂow furnace must be removed for bottom return air. After removing the ﬁlter, lay the furnace on its back. Remove the two 5/16" hex screws securing the front of the bottom channel to the cabinet. Rotate the channel downward (or remove by lowering the front edge of the channel and pulling forward). Slide the bottom return air panel out of the cabinet. Rotate the front channel to its original position and reinstall the two 5/16” screws.

8. The ﬁlter retainer is factory supplied for upﬂow bottom return. Use the ﬁlter retainer on side or bottom if ﬁlter is to be used within the furnace cabinet on upﬂow only installations.

NOTE: Minimum return air temperature is 55° F.

All return air duct systems should provide for installation of return air ﬁlters.

10 18-CD33D1-4

Page 11

Installer’s Guide

Filter Rack

Furnace

Cabinet

Side

Filter Rack Retaining Screw/Pin

Engagement Hole For

Bottom Return

Filter Rack

Installation With

9. The horizontal installation of the upﬂow furnace requires an external ﬁlter section. Do NOT use the bottom return ﬁlter within the furnace. Filter kits are available for horizontal applications.

10. Connect duct work to furnace. See Outline Drawing for supply and return duct size and location. Flexible duct con nectors are recommended to connect both supply and return air ducts to the furnace. If only the front of the furnace is accessible, it is recommended that both supply and return air plenums are removable.

RETURN AIR FILTERS

TYPICAL UPFLOW RETURN AIR FILTER INSTALLATIONS

furnaces require high velocity type air ﬁlters. The ﬁlters may be installed within the furnace blower compartment for UPFLOW furnaces in either a BOTTOM or SIDE (left side or right side) return air inlet. Some ﬁlters may need to be trimmed for side or bottom ﬁlter use.

UPFLOW FURNACE ONLY

LOCATING NOTCHES PROVIDED FOR SIDE RETURN CUTOUT

CUT OUT FOR SIDE FILTER

TABLE 3

UPFLOW FURNACE RETURN AIR FILTERS

CABINET

WIDTH

14-1/2" 1 14" X 25" X 1" 17-1/2" X 25" X 1"

17-1/2" 1 17" X 25" X 1" 17-1/2" X 25" X 1"

21" 1 20" X 25" X 1" 17-1/2" X 25" X 1"

24-1/2" 1 24" X 25" X 1" 17-1/2" X 25" X 1"

**NOTE: For upﬂow 5 ton airﬂow models where the airﬂow requirement exceeds 1800 CFM - Models will require return air openings and ﬁlters on: (1) both sides, or (2) one side and the bottom, or (3) just on the bottom

NOTE: For upﬂow 5 ton airﬂow models where the airﬂow requirement exceeds 1800 CFM - Models will require return air openings and ﬁlters on: (1) both sides, or (2)1 side and the bottom, or (3) just the bottom.

QTY*

CABINET

BOTTOM FIL-

TER

CABINET

SIDE FILTER

The furnace and the bottom ﬁlter rack, BAYRACK960, installation can be seen in Figure 11. The furnace ﬁlter in the bottom or side conﬁguration can be removed by simply turning the two latches on the blower door and tilting the door forward.

ALTERNATE FILTER RACK INSTALLATION FOR BOTTOM RETURN - BAYRACK960

*SEE OUTLINE DRAWING

BOTTOM FILTER RACK INSTALLATION

Airflow

FRONT of Furnace

The following checklist should be used when installing a bottom return ﬁlter on an upﬂow furnace:

a. Remove the ﬁlter.

b. Remove the bottom panel.

c. With the ﬁlter removed, the ﬁlter rack is com-

pressed and then inserted into the bottom of the furnace. The retaining screw/pin on each side inserts into engagement holes at the bottom of the furnace cabinet side. See Figure 12.

d. Reinstall the furnace ﬁlter in the bottom position

by inserting the chamfer end ﬁrst into the ﬁlter rack.

18-CD33D1-4 11

Page 12

Installer’s Guide

RETAINING

(Both Sides)

SPRINGS

SIDE

CUTOUT

FILTER

RACK RAILS

BOTTOM

PANEL

INSTALLED

Airflow

RETAINING

(Both Sides)

SPRINGS

SIDE

CUTOUT

FILTER

RACK

RAILS

BOTTOM

PANEL

INSTALLED

Airflow

Filter Rack Assembly

Furnace Blower Deck

Filter Rack Retaining Screw/Pin

Engagement Hole For

Return

Filter Rack Installation With Side

Furnace

Cabinet

Side

Bottom Panel

Filter Rack

Furnace

Cabinet

Side

Filter Rack Retaining Screw/Pin

Engagement Hole

For

Bottom Return

Filter Rack

Installation With

ALTERNATE FILTER RACK INSTALLATION FOR SIDE RETURN AIR ON UPFLOW FURNACES (Left or Right) BAYRACK960

The following checklist should be used when installing a right or left side return ﬁlter on an upﬂow furnace:

a. Remove the ﬁlter.

b. Leave the bottom panel in place.

c. Make side cutout by following the directions in the

“Return Air Duct Connections” section on page 10.

d. Compress the ﬁlter rack and reinstall in the side

position on the furnace. Conﬁrm that the upper retaining pin/screw locks into the engagement hole in the blower deck and the lower pin/screw rests against the side of the bottom panel. See Figures 13-16.

e. Reinstall the furnace ﬁlter in the side position by

inserting the chamfer end ﬁrst into the ﬁlter rack.

BLOWER DECK

Typical Upﬂow Left Side Return Filter Rack Installation

Typical Upﬂow Right Side Return Filter Rack Installation

12 18-CD33D1-4

Conversion kits for horizontal ﬁlters are BAYFLTR203 for 17 1/2" width cabinets, BAYFLTR204 for 21" width cabinets, and BAYFLTR205 for 24" width cabinets. These include ﬁlters and brackets necessary for horizontal ﬁlters. See Figure 19, Downﬂow/Horizontal.

RETURN AIR FILTERS FOR UPFLOW FURNACE IN HORIZONTAL CONFIGURATION

When the Upﬂow Furnace is installed in the horizontal conﬁguration, the return air ﬁlters must be installed exterior to the furnace cabinet. Remote ﬁlter grilles may be used for homeowner convenience or the ﬁlters may be installed in the duct work upstream of the furnace. See Figure 17.

Airﬂow

Accessory ﬁlter kit BAYFLTR203, 204, or 205 used for Upﬂow Horizontal furnaces

Typical Horizontal Filter Installation

Page 13

Installer’s Guide

SIDE

CUT-OUT

ALTERNATE SIDE

FILTER CLIPS

LOCATIONS

ALTERNATE BOTTOM

FILTER CLIPS LOCATIONS

UPFLOW FILTER CLIP/BRACKET INSTALLATION

1. Determine the location to be used. The furnace cabinet has dimples for location of the alternate furnace clips (Side return only). Pre-drill clearance holes with a 3/16" drill. Bottom return holes are pre-drilled. See Figure 18. Attach clip to bottom channel and rear of unit with screws provided for bottom return.

2. Install the clips in front and rear of the desired location using the screws provided. The ﬁlter clip with the leaf spring mounts in the rear of the cabinet.

TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS

These furnaces require high velocity type air ﬁlters. Downﬂow furnace ﬁlters must be located outside the furnace cabinet. Typical installations are shown in Figure

19. Tables 4, 5 and 6 provide information for installation of the ﬁlter retaining brackets shipped with downﬂow furnaces.

TABLE 4

CABINET

WIDTH

14-1/2" 2 - 14X20X1 12-7/8" 17-1/2" 2 - 16X20X1 14-3/8"

21" 2 - 16X20X1 13-1/8"

24-1/2" 2 - 16X20X1 11-5/8"

* Location dimension is from end of duct to the screw holes for the bracket.

CABINET

WIDTH

14-1/2" 13-1/4" 12" 14" 17-1/2" 16-1/4" 15" 14"

21" 19-3/4" 19-1/2" 14"

24-1/2" 23-1/4" 22" 14"

RETURN

DUCT

WIDTH

FILTER

SIZE

TABLE 5

FILTER ACCESS

OPENING - DI-

MENSION "A"

FILTER BRACKET

LOCATION *

FILTER ACCESS

OPENING -

DIMENSION "B"

DOWNFLOW

MINIMUM CLEARANCE FROM COMBUSTIBLE MATERIALS FOR

UPFLOW/HORIZONTAL AND DOWNFLOW/ HORIZONTAL FURNACES

UNIT LOCATION

FURNACE SURFACE

SIDES 0" 1" 0"

BACK 0" 3" 6"

TOP 1" 1" 1"

FRONT 3" 3" 18"

VENT 0" 0" 0"

NOTE: CLEARANCE REQUIRED AT TOP OF PLENUM IS 1"

18-CD33D1-4 13

Airﬂow

VERTICAL

CLOSET

Optional accessory door kit BAYFLTR206 is also available with narrow door to avoid ﬂue piping in downﬂow furnaces.

DOWNFLOW/ HORIZONTAL

Airﬂow

TABLE 6

HORIZONTAL

CLOSET

HORIZONTAL

ALCOVE / ATTIC

Page 14

Installer’s Guide

GENERAL VENTING

THIS FURNACE MUST BE VENTED TO THE OUTDOORS. THESE FURNACES ARE INDUCED DRAFT VENTED AND MUST NOT BE CONNECTED TO ANY VENT SERVING ANOTHER APPLIANCE. PLEASE NOTE THAT THESE FURNACES USE POSITIVE-PRES- SURE VENT SYSTEMS. Proper venting is essential to obtain maximum efﬁciency from a condensing furnace. Proper installation of the vent system is necessary to assure drainage of the condensate and prevent deterioration of the vent system. American Gas Association has certiﬁed the design of condensing furnaces for a minimum of 0" clearance from combustible materials with a single wall plastic vent pipe. The recommended system is assembled from 2", 2-1/2", or 3" plastic pipe and ﬁttings (See Table 7, page 12). Where the system is routed to the outdoors through an existing masonry chimney containing ﬂue products from another gas appliance, or where required by local codes, then 3" venting of Type 29-4C stainless steel must be used in place of PVC material. These furnaces have been classiﬁed as CATEGORY IV furnaces in accordance with the latest edition of ANSI Z21.47 • CAN/CGA-2.3 Standards. Category IV furnaces operate with positive vent pressure and with a vent gas temperature less than 140° F above the dewpoint. These conditions require special venting systems, which must be gas tight and water tight.

NOTE: When an existing furnace is removed from a venting system serving other gas appliances, the venting system is likely to be too large to properly vent the remaining attached appliances.

The following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation.

1. Seal any unused openings in the common venting system.

2. Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion or other deﬁciencies which could cause an unsafe condition.

3. Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the common

venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan, close ﬁreplace dampers.

4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance will operate continuously.

5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the ﬂame of a match or candle, or smoke from a cigarette, cigar, or pipe.

6. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return door, windows, exhaust fans, ﬁreplace dampers and any other gas-burning appliance to their previous conditions of use.

If improper venting is observed during any of the above tests, the remaining common venting system must be corrected. Correction of the remaining common vent system should be done by referring to the latest edition

of the National Fuel Gas Code (ANSI Z223.1) • CAN/

CGA B149.1 Installation Codes or “Exhibit J” of

ANSI Z21.47 • CAN/CGA-2.3 Standards. The following are

general steps to be used to correct or resize a remaining vent system when a furnace which may not be common vented is removed from the system: a. Determine the Btu per hour input of all remaining

appliances attached to the venting system.

b. Determine the diameter, rise, and lateral of the ex-

isting venting system, as well as quantity and type of bends.

c. Use the appropriate tables in the latest edition of

the National Fuel Gas Code (ANSI Z223.1 • CAN/

CGA B149.1 Installation Codes or “Exhibit J” of

ANSI Z21.47 • CAN/CGA-2.3 Standards. “Exhibit J”

includes examples and drawings of typical venting systems.

IMPORTANT:

These furnaces may be installed as Direct Vent (sealed combustion) or as Nondirect vent (single pipe). The furnaces are shipped DIRECT VENT with sealed combustion. For DIRECT VENT APPLICATION: The furnaces must be vented to the exterior of the house and combustion air MUST come through the inlet air pipe FROM OUTSIDE AIR. For NONDIRECT VENT APPLICATION: The furnace shall be vented to the exterior of the house, but combustion air may enter from the surrounding area as long as combustion air requirements are met. (See AIR FOR COMBUSTION AND VENTILATION)

14 18-CD33D1-4

Page 15

Installer’s Guide

PVC VENT FITTING MATERIAL

These ﬁttings are available from your Gas Furnace Distributors.

Straight Pipe Sections, Couplings, 45° Elbows, 60° Elbows, 90° Elbows, Vent or Sanitary Tee, or other necessary ﬁttings may be 2", 2½", 3", or 4" diameter. The allowable materials are shown in Table 7.

VENT FITTING MATERIAL – PLASTIC

Gas and liquid tight single wall vent ﬁttings, designed for resistance to corrosive ﬂue condensate, MUST be used throughout.

Listed in Table 8 & 9 are 2", 2½", 3", and 4" size ﬁttings that meet these requirements. The materials listed are various grades of PVC and ABS plastic.

socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe.

DO NOT ALLOW PRIMER TO DRY BEFORE AP-

PLYING CEMENT.

3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into ﬁtting with a slight twisting movement until it bottoms out.

4. Hold the pipe in the ﬁtting for 30 seconds to prevent tapered socket from pushing the pipe out of the ﬁtting.

5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to ﬁt, temperature and humidity.

PIPE JOINTS: All joints must be fastened and sealed to prevent escape of combustion products into the building.

TABLE 7

PLASTIC PIPE DESIGNATIONS

PVC

ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING

F891 CELLULAR CORE *158 ASTM F891

D2665 DWV PIPE **158 ASTM D2665

D1785 SCH 40, 80, 120 **158 ASTM D1785

D2241 SDR SERIES **158 ASTM D2241

CPVC

ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING

D2846 CPVC 41 **212 ASTM D2846

F441 SCH 40, 80 **212 ASTM F441

F442 SDR SERIES **212 ASTM F442

ABS

ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING

D2661 SCH 40 DWV ***180 ASTM D2661

F628 SCH 40 DWV CELLULAR CORE ***180 ASTM F628

* - Allowable temperatures based on classiﬁcations covered in ASTM D4396 [Deﬂection Temps Under Load (264 PSI)] ** - Allowable temperatures based on classiﬁcations covered in ASTM D1784 [Deﬂection Temps Under Load (264 PSI)] *** - Allowable temperatures based on classiﬁcations covered in ASTM D3965 [Deﬂection Temps Under Load (264 PSI)]

NOTE: It is recommended that the ﬁrst joints from the furnace be connected and sealed with high temperature RTV. This will enable the pipes to be removed later without cutting. Be sure to properly support these joints.

BONDING OF PVC

Commercially available solvent cement must be used to join the pipe and ﬁttings. Follow instructions on the container carefully. Procedure for Cementing Joints:

1. Cut pipe square, remove ragged edges and burrs. Chamfer end of pipe, then clean ﬁtting socket and pipe joint area of all dirt, grease, moisture or chips.

2. After checking pipe and socket for proper ﬁt, wipe

18-CD33D1-4 15

IMPORTANT:

Products installed in Canada must use vent systems that are certiﬁed to the Standard for Type BH Gas Venting Systems (ULC S636) for Class II-A venting systems (up to 65°C). Components of the vent system must not be interchanged with other vent systems or unlisted pipe or ﬁttings. Plastic components, speciﬁed primers, and glues must be from a single system manufacturer and not intermixed with other system manufacturer's vent system parts. In addition, the ﬁrst three feet of the vent pipe must be visible for inspection.

Page 16

Installer’s Guide

Seal VENT PIPE

with RTV sealant

Seal INLET AIR PIPE

with RTV sealant

Front of Furnace

LABEL SAYS "TOP"

STRAIGHT SIDE MUST BE ON BOTTOM FOR PROPER CONDENSATE DRAINAGE.

WHEN THE FACTORY SUPPLIED "OFF-SET" (2X3 REDUCING COUPLING) IS USED FOR 3" VENT PIPE INSTALLATION, MAKE SURE THE MARKING "TOP" IS LOCATED ON THE TOP SIDE OF THE PIPE.

2" TO 3" COUPLING

FURNACE VENT OUTLET

FACTORY SUPPLIED ONLY WITH THE FOLLOWING MODELS: *UH1C100A9H41B, *UH1D120A9H51B, AND ALL *DH1 DOWNFLOW MODELS

#CPL00938

VENT AND INLET AIR CONNECTIONS

NOTE:

Follow venting instructions carefully when using PVC cement.

IMPORTANT:

All joints must be water tight. Flue condensate is somewhat acidic, and leaks can cause equipment damage.

Connection of the pipe and collar of the combustion air inlet should just be a friction ﬁt. It is recommended that

the inlet air joint be sealed with RTV type sealant to allow the joint to be separated for possible future service. The inlet and vent pipes must be properly supported throughout the entire length. Connection of the vent pipe to the vent collar should also be accomplished using RTV type sealant. This type sealant provides a connection which remains ﬂexible and can be separated in the future if service needs require the removal of the vent pipe for service or clearance.

NOTE: To ensure proper operation at the vent lengths indicated, the combustion air inlet and vent terminals should be in the same pressure zone. Terminating the vent and inlet in different pressure zones will change the maximum vent lengths and may cause nuisance tripping of the pressure switch(es). The amount of change can not be predicted. The selection of the inlet and outlet terminal locations are the responsibility of the designer/installer. If the installer chooses separate pressure zones for the terminals, the combustion air inlet termination must be in the higher (more positive) pressure zone.

HORIZONTAL VENTING

NOTE: Vent termination kit BAYAIR30AVENTA or BAYVENT200B may be used in addition to the horizontal and vertical termination options shown in Figure 26. See Figure 31. For Canadian applications ONLY: IPEX 196006 may be used for horizontal and vertical terminations. IPEX 081216, IPEX 081218, and IPEX 081219 may only be used for horizontal vent terminations.

HORIZONTAL INSTALLATION Upﬂow/ Horizontal

NOTE: In horizontal venting when the factory supplied “offset” (2X3 reducing coupling) is used for 3” vent pipe installation, make sure the marking “Top” is located on the top side of the pipe. The straight side must be on bottom for proper condensate drainage. This coupling is only factory supplied with *UH1C100A9H41B, *UH1D120A9H51B, and all downﬂow models.

16 18-CD33D1-4

Page 17

Installer’s Guide

Vent only to outside

Air Inlet

A = 2' minimum

DOWNFLOW

FURNACE

Vent only to outside

Air Inlet

A (0-2') or greater B (0-2') or greater A+B = 2' minimum

UPFLOW FURNACE

TABLE 8 - UPFLOW/ HORIZONTAL VENTING TABLE

MAXIMUM VENT LENGTH:

DIRECT VENT (2 PIPE SYSTEM) -

MAXIMUM TOTAL EQUIVALENT FEET FOR

MODEL

*UH1B040A9H21B

*UH1B060A9H31B

*UH1B080A9H31C

*UH1C100A9H41B

*UH1D120A9H51B

NOTES: * - First letter may be "A" or "T"

1. The INLET AIR of one pipe systems require the installation of a 90° elbow (to prevent dust and debris from falling straight into thefurnace) and a 2 foot

horizontal or vertical straight pipe section connected before or after the elbow.

2. DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET (Except adapters at the top of the furnace).

If different inlet and vent pipe sizes are used, the vent pipe must adhere to the maximum length limit shown in the table above (See Note 7 below for exception). The inlet pipe can be of a larger diameter, but never smaller than the vent pipe.

3. MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED! THE LENGTH SHOWN IS NOT A COMBINED TOTAL, IT IS THE MAXIMUM LENGTH OF EACH

(Vent or Inlet air pipes in two pipe systems).

4. One standard radius 90° elbow is equivalent to 12' of 4" pipe; one SHORT radius 90° elbow is equivalent to 10' of 3" pipe and one LONG radius elbow is

equivalent to 6' of 3" pipe. One SHORT/LONG radius 90° elbow is equivalent to 7½' of 2½" pipe, & 5' of 2" pipe. Two 45° elbows equal one 90°elbow.

5. The termination tee or bend must be included in the total number of elbows. If the BAYAIR30AVENTA termination kit is used, the equivalent length of pipe is 5 feet.

There is zero equivalent length for the BAYVENT200.

6. Pipe adapters are ﬁeld supplied.

7. 4" pipe may be reduced to 3" for termination with BAYAIR30AVENTA or BAYVENT200 without additional length restriction.

8. For Canadian applications ONLY, IPEX 196006 may be used for horizontal and vertical terminations. IPEX 081216, IPEX 081218, and IPEX 081219 may only be used for

horizontal vent terminations. Equivalent lengths are IPEX 196009 = 5 feet, IPEX 081216 = 11 feet, IPEX 081218 = 16 feet, and IPEX 081219 = 21 feet

NOT ALLOWED NOT ALLOWED 90 130 NOT ALLOWED NOT ALLOWED 70 130

NOT ALLOWED NOT ALLOWED 50 130 NOT ALLOWED NOT ALLOWED 30 130

VENT AND INLET AIR PIPES (See Notes)

2" PIPE

& FITTINGS

60 80 100 130 50 80 80 130

40 80 100 130 30 80 80 130

2-1/2" PIPE

& FITTINGS

3" PIPE

& FITTINGS

4" PIPE

& FITTINGS

NONDIRECT VENT (1 PIPE SYSTEM) -MAXIMUM TOTAL

EQUIVALENT FEET FOR VENT PIPES ONLY (See Notes)

2" PIPE

& FITTINGS

2-1/2" PIPE & FITTINGS

3" PIPE

& FITTINGS

4" PIPE

TABLE 9 - DOWNFLOW/ HORIZONTAL VENTING TABLE

MAXIMUM VENT LENGTH:

DIRECT VENT (2 PIPE SYSTEM) -

MAXIMUM TOTAL EQUIVALENT FEET FOR

MODEL

& FITTINGS

*DH1B040A9H21B

*DH1B065A9H31B

*DH1C085A9H41B

*DH1D110A9H51B

NOTES: * - First letter may be "A" or "T"

1. The INLET AIR of one pipe systems require the installation of a 90° elbow (to prevent dust and debris from falling straight into thefurnace) and a 2 foot

horizontal or vertical straight pipe section connected before or after the elbow.

2. DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET (Except adapters at the top of the furnace).

3. MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED! THE LENGTH SHOWN IS NOT A COMBINED TOTAL, IT IS THE MAXIMUM LENGTH OF EACH

(Vent or Inlet air pipes in two pipe systems).

4. One standard radius 90° elbow is equivalent to 12' of 4" pipe; one SHORT radius 90° elbow is equivalent to 10' of 3" pipe and one LONG radius elbow is

equivalent to 6' of 3" pipe. One SHORT/LONG radius 90° elbow is equivalent to 7½' of 2½" pipe, & 5' of 2" pipe. Two 45° elbows equal one 90°elbow.

5. The termination tee or bend must be included in the total number of elbows. If the BAYAIR30AVENTA termination kit is used, the equivalent length of pipe is 5 feet.

There is zero equivalent length for the BAYVENT200.

6. Pipe adapters are ﬁeld supplied.

7. 4" pipe may be reduced to 3" for termination with BAYAIR30AVENTA or BAYVENT200 without additional length restriction.

8. For Canadian applications ONLY, IPEX 196006 may be used for horizontal and vertical terminations. IPEX 081216, IPEX 081218, and IPEX 081219 may only be used for

horizontal vent terminations. Equivalent lengths are IPEX 196009 = 5 feet, IPEX 081216 = 11 feet, IPEX 081218 = 16 feet, and IPEX 081219 = 21 fee

NOT ALLOWED 80 100 130 NOT ALLOWED 80 80 130

NOT ALLOWED 15 60 130 NOT ALLOWED NOT ALLOWED 50 130

VENT AND INLET AIR PIPES (See Notes)

2" PIPE

60 80 100 130 50 80 80 130

45 80 100 130 40 80 80 130

2-1/2" PIPE

& FITTINGS

3" PIPE

& FITTINGS

4" PIPE

& FITTINGS

SINGLE PIPE VENTING

NONDIRECT VENT (1 PIPE SYSTEM) -MAXIMUM TOTAL

EQUIVALENT FEET FOR VENT PIPES ONLY (See Notes)

2" PIPE

& FITTINGS

2-1/2" PIPE

& FITTINGS

3" PIPE

& FITTINGS

4" PIPE

& FITTINGS

18-CD33D1-4 17

Page 18

Installer’s Guide

INSIDE

CORNER DETAIL

FIXED

CLOSED

OPERABLE

FIXED

CLOSED

VENT TERMINAL

AIR SUPPLY INLET

AREA WHERE TERMINAL IS NOT PERMITTED

OPERABLE

Direct Vent Terminal Clearances

Canadian Installations US Installations

Clearance above grade, veranda, porch, deck, or

balcony

6 inches (15 cm) for appliances =/< 10,000 Btuh (3

B= Clearance to window or door that may be opened

C= Clearance to permanently closed window * *

Vertical clearance to ventilated sofﬁt located above

the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

E= Clearance to unventilated sofﬁt * *

F= Clearance to outside corner * *

G= Clearance to inside corner * *

Clearance to each side of center line extended

above meter/regulator assembly

I= Clearance to service regulator vent outlet 3 feet (91 cm) *

Clearance to nonmechanical air supply inlet to

building or the combustion air inlet to any other appliance

K= Clearance to a mechanical air supply inlet 6 feet (1.83m) 3 feet (91 cm) above if within 10 feet (3m) horizontally

Clearance above a paved sidewalk or paved drive-

way located on public property

M= Clearance under veranda, porch, deck, or balcony `12 inches (30 cm) ‡ *

Notes:

1. In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code.

2. In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code. †. A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwelling and serves both dwellings. ‡. Pemitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the ﬂoor. * Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer's Installation Instructions.

kw), 12 inches (30 cm) for appliances > 10,000 Btuh (3 kw) and =/< 100,000 Btuh (30 kw), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kw)

3 feet (91 cm) with a height 15 feet (4.5 m) above the

6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), 12 inches (30 cm) for appliances > 10,000 Btuh (3 kw) and =/< 100,000 Btuh (30 kw), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kw)

12 inches (30 cm) 12 inches (30 cm)

6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), 9 inches (23 cm) for appliances > 10,000 Btuh (3 kw) and =/< 50,000 Btuh (15 kw), 12 inches (30 cm) for appliances > 50,000 Btuh (15 kw)

* *

meter/regulator assembly

6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), 9 inches (23 cm) for appliances > 10,000 Btuh (3 kw) and =/< 50,000 Btuh (15 kw), 12 inches (30 cm) for appliances > 50,000 Btuh (15 kw)

7 feet (2.13 m) † *

18 18-CD33D1-4

Page 19

Installer’s Guide

Non-Direct Vent Terminal Clearances

Canadian Installations US Installations

Clearance above grade, veranda, porch, deck, or

balcony

6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), 12

B= Clearance to window or door that may be opened

C= Clearance to permanently closed window * *

Vertical clearance to ventilated sofﬁt located above the

terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

E= Clearance to unventilated sofﬁt * *

F= Clearance to outside corner * *

G= Clearance to inside corner * *

Clearance to each side of center line extended above

meter/regulator assembly

I= Clearance to service regulator vent outlet 3 feet (91 cm) *

Clearance to nonmechanical air supply inlet to building

or the combustion air inlet to any other appliance

K= Clearance to a mechanical air supply inlet 6 feet (1.83m)

Clearance above a paved sidewalk or paved driveway

located on public property

M= Clearance under veranda, porch, deck, or balcony `12 inches (30 cm) ‡ *

Notes:

1. In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code.

inches (30 cm) for appliances > 10,000 Btuh (3 kw) and =/< 100,000 Btuh (30 kw), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kw)

3 feet (91 cm) with a height 15 feet (4.5 m) above the meter/

6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), 12 inches (30 cm) for appliances > 10,000 Btuh (3 kw) and =/< 100,000 Btuh (30 kw), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kw)

12 inches (30 cm) 12 inches (30 cm)

4 feet (1.2m) below or to the side of opening; 1 foot (0.3m) above opening.

* *

regulator assembly

4 feet (1.2 m) below or to side of opening; 1 foot (300 m) above opening

3 feet (91 cm) above if within 10 feet

(3m) horizontally

7 feet (2.13 m) † 7 feet (2.13 m)

POSSIBLE CONFIGURATIONS FOR TWO PIPE VENTING SYSTEMS

ELBOW AND TEE MUST BE AS CLOSE TOGETHER AS POSSIBLE

18-CD33D1-4 19

Page 20

Installer’s Guide

▲

CAUTION

VENT

COMBUSTION AIR

VENT

VENT PLATE

VENT CAP

12" MINIMUM TO OVERHANG

MAINTAIN 12" MINIMUM CLEARANCE

ABOVE HIGHEST ANTICIPATED SNOW

LEVEL OR GRADE WHICHEVER IS GREATER

SCREWS (4 req.)

ANCHORS (4 req.)

7.2"

3.2"

COUPLING (PLASTIC VENTING)

STUD

PVC WALL MOUNT FLANGE (OPTIONAL)

APPROVED TERMINATION

1” CLEARANCE (AIR SPACE)

VENTING THROUGH COMBUSTIBLE WALLS Pitch - 1/4 Inch Per Foot

CLEARANCE (0” ACCEPTABLE FOR PVC VENT PIPE) (1” ACCEPTABLE FOR TYPE 29-4C STAINLESS STEEL VENT PIPE)

12” MINIMUM ABOVE NORMALLY EXPECTED SNOW ACCUMULATION LEVEL

6 IN. MIN. (TO JOINT)

When the vent pipe is exposed to temperatures below freezing, i.e., when it passes through unheated spaces, etc., the pipe must be insulated with 1/2 inch (22.7 mm) thick Armaﬂex-type insulation or equal. If the space is heated sufﬁciently to prevent freezing, then the insulation would not be required. If domestic water pipes are not protected from freezing then it is assumed the space meets the condition of a heated space.

HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent (as shipped) or as nondirect vent. Installation must conform to national, state, and local codes.

The vent & inlet terminals must be located at least 12" minimum above normally expected snow accumulation level (18" minimum in Canadian applications). Avoid areas where staining or condensate drippage may be a problem. Location of the vent/ wind terminal should be chosen to meet the requirements of Figure 24 for either direct or non-direct vent applications. PITCH – Venting through the wall must maintain 1/4" per foot pitched upward to insure that condensate drains back to the furnace. FLUE GAS DEGRADATION – The moisture content of the ﬂue gas may have a detrimental effect on some building materials. This can be avoided by using the roof or chimney venting option. When wall venting is used on any surface that can be affected by this moisture, it is recommended that a corrosion resistant shield (24 inches square) be used behind the vent terminal. This shield can be wood, plastic, sheet metal, etc. Also, silicone caulk all cracks, seams and joints within 3 feet of the vent terminal.

Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal. Minimum dimensions are 12"x12". Shield must be fastened to both inside and outside of wall. Use screws or anchor type fasteners suited to the outside or inside wall surfaces.

NONCOMBUSTIBLE MATERIAL WALL

The hole through the wall must be large enough to maintain pitch of vent and properly seal. Use cement mortar seal on inside and outside of wall. See Figure 29.

VENTING THROUGH THE ROOF

When penetrating roof with a 2" PVC vent pipe, a 2" electrical conduit ﬂashing may be used for a weather tight seal. Lubricate ﬂexible seal on ﬂashing before PVC pipe is pushed through the seal. (Field Supplied)

BAYAIR30AVENTA

(Sidewall)

For Canadian applications only, IPEX 196006, IPEX 081216, IPEX 081218, and IPEX 081219 may be used for horizontal vent terminations.

NOTE:

No vent cap as shown in Figure 33 is the preferred method for vertical vent termination in extremely cold climates. In extreme climate conditions, insulate the exposed pipe above the roof line with Armaﬂex type insulation.

For Canadian applications only, IPEX 196006, IPEX 081216, IPEX 081218, and IPEX 081219 may be used for horizontal vent terminations.

COMBUSTIBLE MATERIAL WALL

BAYVENT200B

A minimum clearance of 1" to combustible materials must be maintained when using single wall stainless steel venting. See Figure 28.

20 18-CD33D1-4

Page 21

Installer’s Guide

40" UPFLOW OR DOWNFLOW MODELS

SEE VENTING TABLE

OUTSIDE

WALL

NOTE: ANY FITTINGS PASSING THROUGH AN UNHEATED SPACE MUST BE INSULATED.

FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE.

UPWARD PITCH -- 1/4" PER FOOT

STRAPS OR OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3'-0" INTERVALS

COMBUSTION AIR INLET

USE ONLY

APPROVED

TERMINATION

3" PIPING

2", 2-1/2"

or 3" PIPING

REDUCING COUPLING, FIELD SUPPLIED IF NEEDED

SEAL ALL

WALL CAVITIES

RAIN CAP

COMBUSTION AIR

STRAP (FIELD SUPPLIED)

COMBUSTION AIR

VENT

ELBOW (FIELD SUPPLIED)

VENT

1" + 1/2"

COUPLING (PLASTIC VENTING)

PVC WALL MOUNT FLANGE (OPTIONAL)

APPROVED TERMINATION

CEMENT MORTAR SEAL INSIDE & OUTSIDE

VENTING THROUGH NON-COMBUSTIBLE WALLS Pitch - 1/4 Inch Per Foot

12” MINIMUM ABOVE NORMALLY EXPECTED SNOW ACCUMULATION LEVEL

6 IN. MIN. (TO JOINT)

;

SUPPORT HORIZONTAL PIPE EVERY 3' 0" WITH THE FIRST SUPPORT AS CLOSE TO THE FURNACE AS POSSIBLE. INDUCED DRAFT BLOWER, HOUSING, AND FURNACE MUST NOT SUPPORT THE WEIGHT OF THE FLUE PIPE.

NOTE: VENT AND INLET MUST BE SUPPORT-

ED AT A MAXIMUM OF 3' INTERVALS

BAYAIR30AVENTA

18-CD33D1-4 21

For Canadian applications only, IPEX 196006,

IPEX 081216, IPEX 081218, and IPEX 081219

may be used for horizontal vent terminations.

TEE

BAYVENT200B

Page 22

Installer’s Guide

6" Min.

40 Inch Upflow or Downflow

Furnace

Slope 1/4" per ft.

MAINTAIN 12 IN. (18 IN. FOR CANADA) MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF.

VENT

COMBUSTION AIR

REMOVE RIBS FROM CAP

COMBUSTION AIR

ROOF BOOT (FIELD SUPPLIED)

COMBUSTION AIR

VENT

ELBOW (FIELD SUPPLIED)

MAINTAIN 12 IN. (18 IN. FOR CANADA) MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF

SUPPORT (FIELD SUPPLIED)

VENT

12 INCHES MIN. CLEARANCE MUST BE MAINTAINED ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM NOT TO EXCEED 24 INCHES ABOVE ROOF.

DOWNWARD VENTING

Furnace may be in vertical

or horizontal conﬁguration.

DOWNWARD VENT

LENGTH IS LIMITED

TO A MAXIMUM OF 15

EQUIVALENT FEET.

All horizontal pipes must be supported

at a maximum of 3 foot intervals

NOTES: A) Condensate trap for vent pipe must be a minimum

of 6 inches in height.

B) Condensate trap for vent and inlet pipe must be

connected into a condensate drain pump; an open or vented drain; or it can be connected to the outlet hose of the furnace's condensate trap. Outdoor draining of the furnace and coil condensate is permissible if allowed by local codes. Caution should be taken to prevent drains from freezing or causing slippery conditions that could lead to personal injury. Excessive draining of condensate may cause saturated ground conditions that may result in damage to plants.

C) The condensate trap should be primed at initial

start up prior to heating season operation.

NOTE: Both venting methods shown in Figure 30 & 31 must also have the combustion air inlet installed - meeting dimension requirements of Figure 21.

BAYAIR30AVENTA

CONCENTRIC VENT

ROOF TOP APPLICATION

For Canadian applications only, IPEX 196006 may be used for vertical vent terminations.

VENTING ROUTED THROUGH A MASONRY CHIMNEY VENT FITTING MATERIAL – STAINLESS STEEL

Gas and liquid tight single wall metal vent ﬁtting, designed for resistance to corrosive ﬂue condensate such as Type 29-4C MUST be used throughout. These ﬁttings and ﬁtting accessories are to be supplied locally.

DIRECTION OF STAINLESS STEEL FITTING

All stainless steel ﬁtting must be installed with male end towards the furnace. All horizontal stainless steel sections must be positioned with the seam on top. All long horizontal sections must be supported to prevent sagging. All pipe joints must be fastened and sealed to prevent escape of combustion products into the building.

22 18-CD33D1-4

CONCENTRIC VENT

ROOF INSTALLATION

For Canadian applications only, IPEX 196006 may be used for vertical vent terminations.

Page 23

Installer’s Guide

▲

CAUTION

IMPORTANT:

The Commonwealth of Massachusetts requires compliance with regulation 248 CMR 4.00 and 5.00 for installation of through – the – wall vented gas appliances as follows:

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasﬁtter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂoor level where the gas equipment is to be installed. In addition, the installing plumber or gasﬁtter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent ﬂoor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁed.

3. SIGNAGE. A metal or plastic identiﬁcation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. This appliance requires a special venting system. If BAYAIR30AVENTA or BAYVENT200B are used, a copy of the installation instructions for the kit shall remain with the appliance or equipment at the completion of installation. The venting system installation instructions can be obtained from the manufacturer by writing to the following address:

Trane 6200 Troup Highway Tyler, TX 75707 Attention: Manager of Field Operations Excellence

The vent for this appliance shall not terminate

(1) Over public walways; or

(2) Near soﬁt vents or crawl space vents or other ar-

eas where condensate or vapor could create a nuisance or hazard or cause property damage; or

(3) Where condensate vapor could cause damage or

could be detrimental to the operation of regulators, relief valves. or other equipment.

18-CD33D1-4 23

Page 24

Installer’s Guide

SUPPORT THE SINGLE WALL STAINLESS STEEL GAS VENTING AND CENTER IT IN THE CHIMNEY OPENING WITH ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER.

NOTE: HORIZONTAL VENTING TO VERTICAL VENTING

6 IN. MIN.

SEE CAUTION

STAINLESS STEEL VENT CAP (OPTIONAL)

GALVANIZED FIRESTOP SHOULD BE FABRICATED WITH 3-7/8" DIA. HOLE FOR SUPPORT FLANGE (12" x 12" PANEL OR 12" DIA MIN.)

VENTING THROUGH CEILING

CEILING

SUPPORT

FLANGE

FLUE PIPE

COUPLING

SEAL BETWEEN FLANGE, PIPE, COUPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT

CLEARANCE ( 0" ACCEPTABLE FOR PVC VENT PIPE )

( 1" ACCEPTABLE FOR TYPE 29-4C STAINLESS STEEL VENT PIPE )

SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT IN THE CHIMNEY OPENING WITH ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER.

NOTE: HORIZONTAL VENTING TO VERTICAL VENTING

6 IN. MIN.

STAINLESS STEEL VENT CAP (OPTIONAL)

SEE CAUTION

FLUE PIPE

COUPLING AS REQUIRED

FLUE PIPE

COUPLING TO SUPPORT PIPE FROM ANGLES OR OTHER SUITABLE SUPPORT METHOD

TYPE 29-4C STAINLESS STEEL VENTING

IMPORTANT – Refer to Section 12.6.8 of NFPA 54 / ANSI 223.1 2012 when routing vent piping through a chimney.

THROUGH UNUSED CHIMNEY

IMPORTANT – Refer to Section 12.6.8 of NFPA 54 / ANSI 223.1 2012 when routing vent piping through a chimney.

PVC PLASTIC VENTING

THROUGH UNUSED CHIMNEY

IMPORTANT – The single wall ﬂue pipe joints must be sealed. The 90° elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of masonry chimney.

24 18-CD33D1-4

IMPORTANT –

The single wall ﬂue pipe joints must be sealed. The 90° elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of masonry chimney.

Page 25

Installer’s Guide

▲

CAUTION

IT IS RECOMMENDED THAT A DRAIN PAN BE INSTALLED UNDER THE FURNACE TO PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH FROM LEAKING CONDENSATE.

CONDENSATE DRAIN INSTRUCTIONS

VERTICAL APPLICATIONS Upﬂow furnace - The connection tubing for left and right

side drainage is shipped in the blower compartment. Install the connection tubing from the trap to the side of the unit and trim all excess tubing to avoid kinks. See Figures 40 and 42.

Downﬂow furnace - Use RTV silicon sealant to connect the ﬁtting to the trap for ease of removal when cleaning the trap. For left side drain a 1/2" slip PVC ﬁtting is needed. See Figure 44. To change to a right side drain, remove the drain lines from the trap, rotate the trap 180° so it exits to the right, then reconnect the lines. Start with a 1/2" 90° CPVC street elbow connected to the trap using RTV silicon sealant. Run 1/2" CPVC pipe to a CPVC elbow. Run 1/2" CPVC pipe from the elbow out through the right side knock-out. See Figure 45.

HORIZONTAL APPLICATIONS Upﬂow and Downﬂow furnaces - All horizontal applications

are left side only. It is always recommended that the auxiliary drain pan be installed under a horizontally installed evaporator and/or 90% gas furnace. Connect the auxiliary drain

UPFLOW (VERTICAL)

UPFLOW HORIZONTAL

17" UNITS

(Left side only)

18-CD33D1-4 25

Use Inducer Drain

hose without

extension

Right side

Left side

UPFLOW (VERTICAL)

Use exten-

sion hose

here

UPFLOW HORIZONTAL 21" & 24" UNITS

(Left side only)

Page 26

Installer’s Guide

pan to a separate drain line (no trap is needed in this line). The trap must be repositioned to the exterior of the cabinet. Remove the trap from its present location and reposition the trap outside of the unit, through the long circular hole, next to the secondary recuperative cell. Remove the larger drain line (from the secondary cell) and trim to ﬁt between the secondary cell and the new trap location. On upﬂow units, plug the hole in the blower deck where the tube went through. Remove the hose from the induced blower and reposition into the other drain tap of the inducer, which is located 90° clockwise around the inducer. Move the cap from that drain tap to the unused drain tap. On upﬂow units, plug the hole in the blower deck where the tube went through. This tube on downﬂow units will need to be cut to ﬁt between the inducer and the trap. On upﬂow units, this tube may need to be extended, using the tubing shipped with the furnace.

Cut off curved end of

Inducer drain hose

DOWNFLOW (HORIZONTAL)

Connections must be made to an OPEN/ VENTED DRAIN. Outdoor draining of the furnace and coil con-

densate is permissible if allowed by local codes. Caution should be taken to prevent drains from freezing or causing slippery conditions that could lead to personal injury. Excessive draining of condensate may cause saturated ground conditions that may result in damage to plants.

Left

side

DOWNFLOW (VERTICAL)

Right

side

NOTE: Use 1/2" or larger PVC or CPVC pipe and ﬁttings as required for drain connections (ﬁttings, pipe and solvent cement not provided).

NOTE: A corrosion resistant condensate pump must be used if a pump is required for a speciﬁc drain system.

IMPORTANT:

The condensate drain should be installed with provisions to prevent winter freeze-up of the condensate drain line. Frozen condensate will block drains, resulting in fur nace shutdown. If the drain line cannot be installed in a conditioned space, then UL listed heat tape should be applied as required to prevent freezing (per manufacturer’s instructions). The heat tape should be rated at 5 or 6 watts per foot at 120 volts. Self-regulating (preferred) or thermostatically controlled heat tape is required.

Evaporator and furnace condensate drain piping may be manifolded together. A primary drain vent stack must be installed and terminated below the outlet of the secondary heat exchanger drain connection to prevent water from damaging furnace controls if the primary drain outlet plugs up. Where the furnace is installed above a ﬁnished ceiling, the primary drain vent stack must be installed such that overﬂow from the vent stack opening will ﬂow into an axillary drain pan in order to prevent water damage to the ﬁnished ceiling below.

DOWNFLOW

(VERTICAL)

26 18-CD33D1-4

Use CPVC tubing from Trap outlet,

over burner box to cabinet exit

Page 27

ELECTRICAL CONNECTIONS

SEE

NOTE 6

From Dwg. B341437 Rev. 1

FURNACE

TWIN

SEE

NOTE 7

B/C

TO 115 V 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES

HUM SEE NOTE 5

EAC SEE NOTE 5

FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE

1 STAGE HEATING

USING A 1 STAGE HEATING THERMOSTAT

NO COOLING

Primary drain vent stack must terminate below secondary heat exchanger condensate drain outlet.

To drain opening

If upflow furnace is installed over a finished ceiling, overflow from the primary drain vent stack must flow into an auxillary drain pan to prevent damage to the finished ceiling below.

Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that furnace be provided with a separate “circuit protection device” in the electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/ NFPA 70 or CSA C22.1 Electrical Code, if an external electrical source is utilized. The integrated furnace control is polarity sensitive. The hot leg of the 120V power supply must be connected to the black power lead as indicated on the wiring diagram. Provision for hooking up an electronic air cleaner and or humidiﬁer is provided on the integrated control. Refer to the SERVICE FACTS literature and unit wiring diagram attached to furnace diagram attached to furnace.

TWINNING FURNACES

These furnaces may be twinned. Twinning requires that two furnaces with the same conﬁguration, capacity, and airﬂow must be used. They shall have common returns with equal pressure drops or ducts with equivalent lengths and sizes. See Field Wiring Diagrams for proper hookup.

Installer’s Guide

18-CD33D1-4 27

Page 28

Installer’s Guide

OUTDOOR UNIT

(NO TRANSFORMER)

SEE

NOTE 6

From drawing B340388 Rv 2

SEE

NOTE 8

FURNACE

B/C

TO 115 V 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES

HUM SEE NOTE 5

EAC SEE NOTE 5

FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE

1 STAGE HEATING, 1 STAGE COOLING

USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT

(OUTDOOR SECTION WITHOUT TRANSFORMER)

TWIN

TWINNING CONNECTION DIAGRAM

FOR TWINNING 1 STAGE FURNACES WITH

SINGLE WIRE TWINNING FEATURE

1 STAGE HEATING ONLY THERMOSTAT

1 STAGE HEAT

ONLY

THERMOSTAT

(WITH FAN SWITCH) FURNACE NO. 1

FURNACE NO. 2

BLOWER OPERATION OF

UNIT NO. 2 IS SYNCRONIZED

WITH UNIT NO. 1 VIA SIGNALS

FROM TWIN CONNECTION.

SEE NOTE 4

SEE NOTE 3

ISOLATION RELAY

(FIELD SUPPLIED)

SEE NOTE 4

ISOLATION RELAY

SEE NOTE 4

B/C

From Dwg. 21B341422 Rev. 3

28 18-CD33D1-4

Page 29

Installer’s Guide

TWIN

TWINNING CONNECTION DIAGRAM

FOR TWINNING 1 STAGE FURNACES WITH

SINGLE WIRE TWINNING FEATURE

1 STAGE HEAT / 1 STAGE COOL THERMOSTAT

1 STAGE

HEATING / COOLING

THERMOSTAT FURNACE NO. 1

FURNACE NO. 2

BLOWER OPERATION OF UNIT NO. 2 IS SYNCRONIZED WITH UNIT NO. 1 VIA SIGNALS

FROM TWIN CONNECTION.

SEE NOTE 4

SEE NOTE 5

ISOLATION RELAY (FIELD SUPPLIED)

SEE NOTE 4

ISOLATION RELAY

SEE NOTE 4

OUTDOOR UNIT

(NO TRANSFORMER)

OUTDOOR UNIT

(WITH TRANSFORMER)

ISOLATION RELAY (FIELD SUPPLIED)

SEE NOTE 3

B/C

From Dwg. 21B341423 Rev. 2

GAS PIPING

The upﬂow/ horizontal furnace is shipped standard for left side installation of gas piping. A knockout is provided on the right side for an alternate gas piping arrangement. See Figure 37. The installation of piping shall be in accordance with piping codes and the regulations of the local gas company. Pipe joint compound must be resistant to the chemical reaction with liqueﬁed petroleum gases. Refer to piping Table 10, for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut-off valve as shown in Figures 37-39. National codes require a condensation drip leg to be installed ahead of the controls as shown in Figures 37-39. The furnace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The furnace must be isolated from the gas supply piping by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

NOTE: Maximum pressure to the gas valve for natural gas is

13.8" W.C. Minimum pressure is 5.0" W.C. Maximum pressure to the gas valve for propane is 13.8" W.C. Minimum pressure is 11.0" W.C. All gas ﬁttings must be checked for leaks using a soapy solution before lighting the furnace. DO NOT CHECK WITH AN OPEN FLAME!

ANSI Z223.1/ NFPA 54 or National Standard of Canada, Natural Gas and Propane Installation Code, CSA B149.1.

18-CD33D1-4 29

Page 30

Installer’s Guide

MAIN MANUAL

SHUTOFF VALVE

GROUND

UNION

JOINT

DRIP

LEG

UPFLOW – LEFT HAND GAS PIPING

(

AUTOMATIC GAS VALVE

WITH MANUAL SHUTOFF

AUTOMATIC GAS VALVE

WITH MANUAL SHUTOFF

MAIN MANUAL

SHUTOFF VALVE

GROUND

UNION

JOINT

DRIP

LEG

UPFLOW – RIGHT HAND GAS PIPING

THE DOWNFLOW (VERTICAL) MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING

)

AUTOMATIC GAS VALVE WITH

MANUAL SHUTOFF

MAIN MANUAL

SHUTOFF VALVE

GROUND

UNION JOINT

HORIZONTAL FURNACE GAS PIPING MAY BE FROM EITHER SIDE (UPFLOW SHOWN)

30 18-CD33D1-4

DRIP LEG

MAIN MANUAL

SHUTOFF VALVE

AUTOMATIC GAS VALVE

WITH MANUAL SHUTOFF

GROUND UNION JOINT

DRIP LEG

Page 31

▲

CAUTION

Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly.

TABLE 10

FINAL MANIFOLD PRESSURE SETTINGS

MODEL FUEL PRESSURE

NATURAL GAS LP GAS

*UH1B040A9H21B 3.5" W.C. 11.0" W.C.

*UH1B060A9H31B 3.5" W.C. 11.0" W.C.

*UH1B080A9H31C 3.5" W.C. 11.0" W.C.

*UH1C100A9H41B 3.5" W.C. 11.0" W.C.

*UH1D120A9H51B 3.3" W.C. 11.0" W.C.

*DH1B040A9H21B 3.5" W.C. 11.0" W.C.

*DH1B065A9H31B 3.0" W.C. 9.5" W.C.

*DH1C085A9H41B 3.5" W.C. 11.0" W.C.

*DH1D110A9H51B 4.5" W.C. 11.0" W.C.

TABLE 11

ORIFICE SIZES

MAIN BURNER

MODEL

*UH1B040A9H21B 40,000 2 45 56

*UH1B060A9H31B 60,000 3 45 56 *UH1B080A9H31C 77,000 4 45 56

*UH1C100A9H41B 100,000 5 45 56

*UH1D120A9H51B 110,000 6 45 56

*DH1B040A9H21B 40,000 2 45 56

*DH1B065A9H31B 60,000 4 48 56 *DH1C085A9H41B 80,000 5 48 56 *DH1D110A9H51B 110,000 6 48 56

INPUT

RATING

BTUH

NUMBER

BURNERS

ORIFICE

DRILL SIZE

NAT. GAS

LP GAS

COMBUSTION AND INPUT CHECK

1. Make sure all gas appliances are off except the furnace.

2. Clock the gas meter with the furnace operating (determine the dial rating of the meter) for one revolution.

3. Match the “Sec” column in the gas ﬂow (in cfh) Table 13 with the time clocked.

4. Read the “Flow” column opposite the number of seconds clocked.

5. Use the following factors if necessary:

For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading ÷2 For 1/2 Cu Ft. Dial Gas Flow CFH = Chart Flow Reading ÷4 For 5 Cu. Ft. Dial Gas Flow CFH = 10X Chart Flow Reading ÷4

Installer’s Guide

6. Multiply the ﬁnal ﬁgure by the heating value of the gas obtained from the utility company and compare to the nameplate rating. This must not exceed the nameplate rating.

Gas Valve Adjustment

Changes can be made by adjusting the manifold pres-

sure (See Table 12), or changing oriﬁces (oriﬁce change may not always be required). To adjust the manifold pressure:

1. Turn off all electrical power to the system.

2. Attach a manifold pressure gauge with ﬂexible tub-

ing to the outlet pressure boss marked “OUT P” on White-Rodgers gas valve model 36G or 36J. See Figure 54 for White-Rodgers gas valve model 36J. See Figure 53 for White-Rodgers gas valve model 36G.

3. Loosen (Do Not remove) the pressure tap test set

screw one turn with 3/32" hex wrench.

a. The pressure tap adjustment kit (KIT07611) con-

tains a 3/32" hex wrence, a 5/16" hose and a connector and can be ordered through Global Parts.

4. Turn on system power and energize valve.

5. Adjust gas heat by removing the adjustment regula-

tor cover screw.

a. To increase outlet pressure, turn the regulator

adjust screw clockwise.

b. To decrease outlet pressure, turn the regulator

adjust screw counterclockwise.

c. Adjust regulator until pressure shown on mano-

meter matches the pressure speciﬁed in Table 12.

1. The input of no more than nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for high altitude.

d. Replace and tighten the regulator cover screw

securely.

6. Cycle the valve several times to verify regulator setting.

a. Repeat steps 5-6 if needed.

7. Turn off all electrical power to the system.

8. Remove the manometer and ﬂexible tubing and tighten the pressure tap screw.

9. Using a leak detection solution or soap suds, check for leaks at the pressure outlet boss and pressure tap test screw.

10. Turn on system power and check operation of the unit.

18-CD33D1-4 31

Page 32

Installer’s Guide

▲

CAUTION

▲

CAUTION

Replace and/ or tighten all plugs removed or loosened when adjusting gas pressure. Leak check the ﬁttings before placing the furnace into regular service. Failure to follow this warning could result in ﬁre, explosion, or property damage.

NOTE: The manifold pressure must be referenced to the burner box. The burner box pressure tap equalizes the gas valve pressure regulator. Manifold pressure is checked by installing a tee (ﬁeld supplied) in the tubing, between the tee coming from the burner box tube and the gas valve, in addition to the regular gas valve pressure tap on the outlet side of the gas valve. See Figure 51.

Replace manifold pressure tap threaded plug and leak check after checking/ adjusting manifold gas pressure.

Table 11 lists the main burner oriﬁces used with the furnace. If a change of oriﬁces is required to correct the furnace input rating refer to Table 14.

TABLE 12

FINAL MANIFOLD PRESSURE SETTINGS

FUEL PRESSURE

NATURAL GAS 3.5" W.C.

LP GAS 11.0" W.C.

HIGH ALTITUDE DERATE

Input ratings (BTUH) of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft.

If the installation is 2,000 ft. or above, the furnace input rate (BTUH) shall be reduced 4% for each 1,000 ft. above sea level. The furnace input rate shall be checked by clocking the gas ﬂow rate (CFH) and multiplying by the heating value obtained from the local utility supplier for the gas being delivered at the installed altitude.

Input rate changes can be made by adjusting the manifold pressure (min 3.0 - max 3.7 in. W.C. - Natural Gas) or changing oriﬁces (oriﬁce change may not always be required). If the desired input rate can not be achieved with a change in manifold pressure, then the oriﬁces must be changed. LP installations will require an oriﬁce change.

Installation of this furnace at altitudes above 2,000 ft. (610m) shall be in accordance with local codes, or in the absence of local codes, the National Fuel Gas Code,

TABLE 13

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW

8 900 29 248 50 144 82 88

9 800 30 240 51 141 84 86 10 720 31 232 52 138 86 84 11 655 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 36 200 57 126 96 75 16 450 37 195 58 124 98 73 17 424 38 189 59 122 100 72 18 400 39 185 60 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 44 164 70 103 124 58 24 300 45 160 72 100 128 56 25 288 46 157 74 97 132 54 26 277 47 153 76 95 136 53 27 267 48 150 78 92 140 51 28 257 49 147 80 90 144 50

32 18-CD33D1-4

Page 33

Installer’s Guide

▲

WARNING

Outlet Pressure Boss

On/Off Switch

Inlet Pressure

Boss (opt.)

Regulator

Adjust

COVER AS SHOWN

INSERT THE TOP FLANGE OF THE FRONT COVER UNDER THE LIP INSIDE THE BOX

ALL SIDE FLANGES MUST BE OUTSIDE OF THE BOX

ROTATE THE FRONT COVER INWARD MAKING SURE THAT ALL SIDE FLANGES ARE OUTSIDE OF THE BOX.

Installation of this furnace at altitudes above 2,000 ft. (610m) shall be made in accordance with the listed high Altitude Conversion Kit available with this furnace.

IMPORTANT: Re-install the propane oriﬁces to the same depth as the oriﬁces supplied with the equipment.

See Table 15 for help in selecting oriﬁces if oriﬁce change is required. Furnace input rate and temperature rise should be checked again after changing oriﬁces to conﬁrm the proper rate for the altitude. Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT*** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA.

ROTATE THE FRONT

TABLE 14

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

44 45 46 47 48 49 50

PART

NUMBER

ORF00501 ORF00644 ORF00909 ORF00910 ORF01099 ORF00503 ORF00493

DRILL

SIZE

54 55 56 57 58 59

PART

NUMBER

ORF00555 ORF00693 ORF00907 ORF00908 ORF01338 ORF01339

Oriﬁce

Twist Drill

Size If

Installed

At Sea

Level

42 43 44 45 46 47

54 55 56 57 58

and Oriﬁce Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42 44 45 46 47 48

54 55 56 58 59

From National Fuel Gas Code - Table F-4

TABLE 15

ALTITUDE ABOVE SEA LEVEL

43 44 45 47 47 48

55 55 56 59 60

44 45 47 47 49

55 55 57 59 60

44 45 47 48 48 49

55 56 57 60 62

44 46 47 48 49 50

55 56 58 61 62

45 47 48 49 49 50

56 56 59 62 63

46 47 48 49 50 51

56 56 59 63 63

47 48 50 50 51 52

56 57 60 63 64

CARBON MONOXIDE POISONING HAZARD Failure to follow the installation instructions for the venting system being placed into operation could result in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS With gas and electrical power “OFF”

1. Duct connections are properly sealed

2. Filters are in place

3. Venting is properly assembled

4. Blower door is in place Flip the switch on main gas valve within the unit to the “OFF” position. Turn the external gas valve to “ON”. Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution — DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissipate. LP Gas being heavier than air may require forced ventilation. Flip the switch on the gas valve in the unit to the “ON” position.

REINSTALLATION OF THE BURNER BOX COVER

Figure 52 shows the correct way to reinstall the burner box cover if adjustment or replacement of the ﬂame sensor, hot surface igniter, or main burner oriﬁces have required removal of the cover.

18-CD33D1-4 33

White-Rodgers 36G gas valve

Page 34

Installer’s Guide

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WARNING

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CAUTION

Outlet Pressure Boss

Inlet Pressure Boss (opt.)

On/Off Switch

White-Rodgers 36J gas valve

LIGHTING INSTRUCTIONS

SAFETY HAZARD DO NOT attempt to manually light the burner. Failure to follow this warning could result in property damage, personal injury or death.

Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automatically heat, then the gas valve is energized to permit the ﬂow of gas to the burners. After ignition and ﬂame is established, the ﬂame control module monitors the ﬂame and supplies power to the gas valve until the thermostat is satisﬁed.

To shut off.

For complete shut-down: Flip the switch on the main gas valve to the “OFF” position, (See Figure 53 & 54). Disconnect the electrical supply to the unit.

If this is done during the cold weather months, provisions must be taken to prevent freeze-up of all water pipes and water receptacles. Failure to follow this warning could result in property damage.

Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important during freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes.

Regulator Adjustment

SEQUENCE OF OPERATION Thermostat call for heat

R and W thermostat contacts close signaling the control module to run its self-check routine. After the control module has veriﬁed that the pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approximately 20 seconds, then the gas valve is energized to permit gas ﬂow to the burners. The ﬂame sensor conﬁrms that ignition has been achieved. After the ﬂame sensor conﬁrms within a 4 second trial period that ignition has been achieved, the delay to fan ON period begins timing. After approximately 45 seconds the indoor blower motor will be energized and continue to run during the heating cycle. When the thermostat is satisﬁed, R and W thermostat contacts open, the gas valve will close, the ﬂames will extinguish, and the induced draft blower will be de-energized. The indoor blower motor will continue to run for the fan off period (Field selectable at 60, 100, 140 or 180 seconds), then be de-energized by the control module.

CONTROL AND SAFETY SWITCH ADJUSTMENTS LIMIT SWITCH CHECK OUT

The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated temperature to bring on the gas valve. Restrict the airﬂow by blocking the return air (disconnecting the indoor blower may trip the inducer limit). When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reason able time and overheating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet. Refer to Service Facts for additional instructions.

NOTE TO INSTALLER

Review the following warnings with the owner. Review contents of USER’S INFORMATION MANUAL with the owner.

34 18-CD33D1-4

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Installer’s Guide

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WARNING

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WARNING

AIRFLOW ADJUSTMENT

Check inlet and outlet air temperatures to make sure they are within the ranges speciﬁed on the furnace rating nameplate. If the airﬂow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor.

Disconnect power to the unit before removing the blower door. Failure to follow this warning could result in property damage, personal injury or death.

This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace.

INDOOR BLOWER TIMING Heating: The integrated furnace control module controls

the indoor blower. The blower start is ﬁxed at 45 seconds after ignition. The FAN-OFF period is ﬁeld selectable by dip switches at 60, 100, 140, or 180 seconds. The factory setting is 100 seconds (See wiring diagram). Cooling: The fan delay off period is factory set at 0 seconds. The option for 80 second delay off is ﬁeld selectable (See wiring diagram).

ROOM AIR THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT

Set the thermostat heat anticipator according to the current ﬂow measured, or the settings found in the notes on the furnace wiring diagram (found in the SERVICE FACTS or inside the furnace casing).

INSTRUCTIONS TO THE OWNERS

EXPLOSION HAZARD In the event that electrical, fuel, or mechanical failures occur, shut off the gas supply off at the manual gas valve, located on the supply gas piping coming into the furnace, before turning off the electrical power to the furnace. Contact the service agency designated by your dealer.

BURNER BOX TEMPERATURE LIMIT DEVICE All models are equipped with a manual reset temperature limit located on the burner box. In case of excessive temperature, the limit will open and cause the circuit to open which shuts off all ﬂow of gas.

CONDITIONS AFFECTING FURNACE OPERATION

1. EXCESSIVE COMBUSTION PRESSURE (WIND IN EXCESS OF 40 M.P.H.) VENT OR FLUE BLOCKAGE

If pressure against induced draft blower outlet be-

comes excessive, the pressure switch will open and shut off the gas valve until acceptable combustion pressure is again available.

2. LOSS OF FLAME

If loss of ﬂame occurs during a heating cycle, or

ﬂame is not present at the sensor, the ﬂame control module will close the gas valve. The ﬂame control module will then recycle the ignition sequence, then if ignition is not achieved, it will shut off the gas valve and lock out the system.

3. POWER FAILURE

If there is a power failure during a heating cycle, the

system will restart the ignition sequence automatically when power is restored if the thermostat still calls for heat.

4. GAS SUPPLY FAILURE

If loss of ﬂame occurs during a heating cycle, the

system integrated control module will recycle the ignition sequence, then if ignition is not achieved, the integrated control module will shut off the gas valve and lock out the system.

5. INDUCED DRAFT BLOWER FAILURE

If pressure is not sensed by the pressure switch, the

contacts will remain open and not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch contacts will open and the gas valve will close to shut the unit down.

6. CONDENSATE DRAIN BLOCKAGE

If the condensate drain is blocked, either by debris,

improper draining, or by freezing condensate, the pressure switch will receive a signal warning of the accumulation of condensate in the heat exchanger assembly. The pressure switch contacts will open and remain open, not allowing unit operation. The unit will not operate until the condensate drain has been cleared, and the condensate ﬂows freely.

7. RESET AFTER LOCKOUT

When the integrated control module has shut the

system down and gone into lockout, the system must be manually reset before the unit will restart. To reset, turn the system power off, then on, then off and then on again within 30 seconds. This may be done at the unit’s power source or at the thermostat. The system

will not reset unless the procedure off-on-off-on is completed within 30 seconds.

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Page 36

8. RESET AFTER BURNER BOX LIMIT SHUTDOWN

If the furnace shuts down, one thing that can be

checked is the burner box temperature limit switch. It is located on the bottom of the burner box. The vent and combustion air inlet terminations should be checked for blockage. If blockage exists, clear the problem and then the reset button may be depressed.

If there is no blockage of the terminations, the limit switch must be reset by a qualiﬁed servicer.

Carbon monoxide, ﬁre or smoke can cause serious bodily injury, death, and/ or property damage. A variety of potential sources of carbon monoxide can be found in a building or dwelling such as gas-ﬁred clothes dryers, gas cooking stoves, water heaters, furnaces and ﬁreplaces. The U.S. Consumer Product Safety Commission recommends that users of gas-burning appliances install carbon monoxide detectors as well as ﬁre and smoke detectors per the manufacturers installation instructions to help alert dwelling occupants of the presence of ﬁre, smoke or unsafe levels of carbon monoxide. These devises should be listed by Underwriters Laboratories, Inc. Standards for Single and Multiple Station Carbon Monoxide Alarms, UL 2034 or CSA International Standard, Residential Carbon Monoxide Alarming Devic- es, CSA 6.19.

NOTE: The manufacturer of your furnace does not test any detectors and makes no representations regarding any brand or type of detector.

INTEGRATED FURNACE CONTROL ERROR FLASH CODES

Flashing Slow --- Normal - No call for Heat Flashing Fast --- Normal - Call for Heat Continuous ON --- Replace IFC Continuous OFF --- Check Power 2 Flashes --- System Lockout (Retries or Recycles exceeded)

Draft Pressure Error - Possible problems:

3 Flashes ---

a) Venting problem b) Pressure switch problem

c) Inducer problem 4 Flashes --- Open Temperature Limit Circuit 5 Flashes --- Flame sensed when no ﬂame should be present 6 Flashes --- 115 volt AC power reversed, poor grounding or system voltage too low 7 Flashes --- Gas valve circuit error 8 Flashes --- Low ﬂame sense signal

9 Flashes ---

Check Ignitor Circuit and Line "N" to 24VAC "Common" voltage (< 2 volts)

[possible grounding problem]

Trane 6200 Troup Highway Tyler, TX 75707

For more information contact your local dealer (distributor)

Literature Order Number 18-CD33D1-4

File Number 18-CD33D1-4

Supersedes 18-CD33D1-3

Date 01/13

The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and speciﬁcations without notice.

Trane AUH1D120A9H51B, AUH1B060A9H31B, ADH1B040A9H21B, ADH1B065A9H31B, ADH1C085A9H41B Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual