Trane TCONT800AS11AA User Manual

TCONT800AS11AA Touch Screen
Programmable Comfort Control
18-HD25D18-1
INSTALLATION INSTRUCTIONS

APPLICATION

Table 1. TCONT800AS11AA Comfort Control Description.
Power Method Changeover System Selection Fan Selection Comments
24 Vac common wire Automatic or
RECYCLE NOTICE
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Dispose of properly.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of the old control.
manual selectable

INSTALLATION

Heat-Off-Cool-Auto On-Auto-Circ System and Fan selection vary
NO
based on system type
YES
NO
5 FEET
[1.5 METERS]
NO

When Installing this Product...

1. Read these instructions carefully. Failure to follow the instructions can damage the product or cause a hazardous condition.
2. Installer must be a trained, experienced service technician.
3. After completing installation, use these instructions to check out the product operation.

Selecting Location

Install the comfort control about 5 ft. (1.5m) above the floor in an area with good air circulation at average temperature. See Fig. 1.
® U.S. Registered Trademark • US Pat. #6,595,430 and Other Patents Pending Copyright © 2005 American Standard Inc. • All Rights Reserved •
Fig. 1. Selecting comfort control location.
Do not install the comfort control where it can be affected by: — Drafts or dead spots behind doors and in corners. — Hot or cold air from ducts. — Radiant heat from sun or appliances. — Concealed pipes and chimneys. — Unheated (uncooled) areas such as an outside wall
behind the comfort control.
M19925
69-1787-1
TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
/COOL
SC
S
P
S1
S2
C
G

Installing Wallplate

CAUTION
Electrical Hazard. Can cause electrical shock or equipment damage.
Disconnect power before wiring.
The comfort control can be mounted horizontally on the wall or on a 4 in. x 2 in. (101.6 mm x 50.8 mm) wiring box.
1. Position and level the wallplate (for appearance only).
2. Use a pencil to mark the mounting holes.
WALL
WIRES THROUGH WALL AND WIRE SLOT
WALL ANCHORS (2)
MOUNTING HOLES
MOUNTING SCREWS (2)
Fig. 2. Mounting wallplate.
3. Remove the wallplate from the wall and, if drywall,
drill two 3/16-in. holes in the wall, as marked. For firmer material such as plaster, drill two 7/32-in. holes. Gently tap anchors (provided) into the drilled holes until flush with the wall.
4. Position the wallplate over the holes, pulling wires through the wiring opening. See Fig. 2.
5. Insert the mounting screws into the holes and tighten.
M19916
3. Securely tighten each screw.
4. Push excess wire back into the hole.
5. Plug the hole with nonflammable insulation to
prevent drafts from affecting the comfort control.
HEAT PUM
HEAT
R
W1
S1
S2
REW TERMINAL
Fig. 3. Selecting terminal identifications for
Table 2. Selecting Terminal Identifications for
System Type
system type.
System Type.
Wallplate
Terminal
Identifications
Standard Heat/Cool Heat/Cool Fig. 5,
Heat Pump with No Auxiliary Heat
NOTE: The factory default setting is configured for a
1 heat/1cool system with a gas furnace.
Heat Pump Fig.7
RC
R
Y
O
Y
G
B
M22655
Wiring
Diagram
Reference
Fig. 6
M19917

WIRING (FIG. 5-7)

All wiring must comply with local electrical codes and ordinances.
1. Select set of terminal identifications (Table 2) that corresponds with system type (conventional or heat pump) in Fig. 3.
2. Loosen the screws for the appropriate system type selected; see Table 2. Insert wires in the terminal block under the loosened screw. See Fig. 4.
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69-1787-1 2
Fig. 4. Inserting wires in terminal block.
IMPORTANT
Use 18 gauge comfort control wire.
TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
HEAT/COOL
RC
1
S1
S2
T
2
GYR
W2
W1
INDOOR
OUTDOOR
ODT
Y
TO POWER SUPPLY PER LOCAL CODES
FACTORY INSTALLED JUMPER.
1
2
OPTIONAL OUTDOOR OR INDOOR REMOTE SENSOR. AVAILABLE ON SELECT MODELS. WIRES MUST HAVE A CABLE SEPARATE FROM THE THERMOSTAT CABLE.
Fig. 5. Typical hookup of single-stage heat and cool
system with single transformer
R
W1
Y G B
AIR
W3
B/C
HANDLER
COOLING UNIT O.D. SECTION
B
(SINGLE STAGE)
(3 PH ONLY)
M22656
(1H/1C).
HEAT PUMP
1
S1
S2
T
2
O
GYR
W1
INDOOR
OUTDOOR
O
Y
R
FACTORY INSTALLED JUMPER.
1
OPTIONAL OUTDOOR OR INDOOR REMOTE SENSOR. AVAILABLE
2
ON SELECT MODELS. WIRES MUST HAVE A CABLE SEPARATE FROM THE THERMOSTAT CABLE.
ODT-1
ODT-2
BR/X2 OR BK
I-PF
W2
W3
BR(T)
HEAT/COOL
RC
R
W1
W
T
(3 PH ONLY)
(1H/1C).
B/C
B
Y G B
OIL FURNACE
COOLING UNIT O.D. SECTION (SINGLE STAGE)
S1
S2
T
1
GYR
T
OIL BURNER PRIMARY
INDOOR
OUTDOOR
Y
TO POWER SUPPLY PER LOCAL CODES
OPTIONAL OUTDOOR OR INDOOR REMOTE SENSOR. AVAILABLE
1
ON SELECT MODELS. WIRES MUST HAVE A CABLE SEPARATE FROM THE THERMOSTAT CABLE.
Fig. 6. Typical hookup of single-stage heat and cool
RC
R
O
Y G B
PM-A
SUPPL. HTR.
CONTROL BOX
TO POWER
SUPPLY PER
LOCAL CODES AND AS DEFINED
IN FIELD
WIRING TABLE
TO POWER SUPPLY PER LOCAL CODES
system with two transformers
AIR
B/C
T
B
(3 PH ONLY)
HANDLER
HEAT PUMP O.D. SECTION (SINGLE STAGE)
M22658
REQ.
FOR
3 PH
F
M22657
Fig. 7. Typical hookup of single-stage heat pump with no auxiliary/backup heat (1H/1C heat pump).
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TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL

Powering the Comfort Control

The comfort control can be powered with 24 Vac.
24 Vac Common Power (Recommended)
Wire the common side of the transformer to the B screw of the comfort control wallplate. When installing in a single transformer system, keep the jumper wire between the R and Rc screws. When installing in a two­transformer system, use the common from the cooling transformer to connect to the B screw and remove the jumper wire between the R and Rc screws.
Battery Power (Optional)
CAUTION
Equipment or Property Damage Hazard. Using battery power only may not provide adequate power to comfort control and can cause damage during freezing conditions.
Connect the 24 Vac Common (B) wire from the system transformer to the comfort control for proper operation when the battery power is drained.
Three AAA alkaline batteries can be used to power the comfort control for armchair programming only. To prevent the comfort control and heating/cooling system from shutting down due to lack of battery power, it is not recommended that the comfort control be solely powered with the three AAA batteries during normal system operation. When using batteries, make sure positive and negative terminals are oriented correctly, as marked on the device. See Fig. 8.
WALL
INSTALLATION
REMOVE DURING
M22643
Fig. 9. Mounting comfort control on wallplate.

Adjusting Real-Time Clock

Setting Calendar and Time
Locate and remove the tab labeled Remove in the lower left corner on the comfort control back. The tab must be removed to activate the real-time clock. See Fig. 10.
REMOVE TAB TO ACTIVATE REAL TIME CLOCK
BATTERIES (3)
M19918
Fig. 8. Installing batteries on comfort control back.

Mounting the Comfort Control

1. Align the terminal screw blocks with the pins on the back of the comfort control.
2. Push the comfort control straight onto the wall­plate. See Fig. 9.
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69-1787-1 4
INSTALLATION
REMOVE DURING
INSTALLATION
REMOVE DURING
M22644
Fig. 10. Removing tab to activate real-time clock.
This comfort control is designed to automatically keep current time and day in memory for up to ten years under normal use after calendar is set. When comfort control is first powered, display is ready to enter calendar date. See Fig. 11.
TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
E
MON
UE
THUSASUN
E
MON
THUSASUN
CHANGE FILTER UV LAMP HUMIDIFIER PAD
OK TO PICK MULTIPLE DAYS SCREEN LOCKED
US
E
R
U
SET CURRENT DAY SET MONTH
T
DON
E ARROWS TO SET YEAR AND TIM
DON
M22645
Fig. 11. Setting calendar and time after initial
IMPORTANT
T he ta b on b ac k of c om fo r t c o nt r ol i n l o we r- l ef t corner must be removed to activate this feature.
powerup.

Using the Comfort Control

The comfort control has a touch screen interface. Words or symbols appear, highlighting keys, as needed, to complete tasks. Press keys with your fingertips. Sharp tips on pens or pencils can damage the comfort control.
1. Use arrow keys to set Year, Month and Day (see Fig. 11).
2. Press Done key.
3. Use arrow keys to set current time. See Fig. 11.
4. Press Done key.

OPERATION

System and Fan Settings

The System default setting is Heat and the Fan default setting is Auto.
SYSTEM Settings
Heat: controls heating system. Off: both heating and cooling are off. Cool: controls cooling system. Auto: automatically changes between heating and cooling systems, depending on indoor temperature. (See Installer Setup section.)
FAN Settings
The Fan setting can be programmed into the comfort control schedule for each period (Wake, Leave, Return, Sleep). See the Owners’ Guide for additional information.
Preprogrammed Settings
Table 3 shows the default program settings. See Owners’ Guide for complete instructions on changing the program.
Table 3. Default Program Settings.
°
70 (21
°
62 (16.5
°
70 (21
°
62 (16.5
Setpoints
F
°
C)
F
°
C)
F
°
C)
F
°
C)
°
78 (25.5
°
85 (29.5
°
78 (25.5
°
82 (28
Fan
SettingHeat Cool
Auto
F
°
C)
Auto
F
°
C)
Auto
F
°
C)
Auto
F
°
C)
Schedule
Period Time
Wake 6:00AM
Leave 8:00AM
Return 6:00PM
Sleep 10:00PM
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Pu b. No . 18 -HD 25D 18- 1
TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
E
MO
USASU
SYSTE
OFF
g
Schedule
de
Se
o
E
DONE
MON
THUSASUN
A

INSTALLER SETUP

The comfort control works with many different system types. To operate correctly, the comfort control must be set up to operate the installed heating and/or cooling system.
Follow these steps to enter the Installer Setup:
1. Be sure the comfort control is powered.
2. Press and release the System Key.
FAN
ON
AUTO
SYSTEM
EM HEAT
OFF
COOL
3. Press and hold the two blank keys on either side of the center blank key for approximately five seconds until screen changes.
THU
Inside
SCHED HOLD CLOCK SCREE
Insi
Set To
A M
T
t T
Following Schedule
Followin
M22647
4. Release the two blank keys when the screen on the comfort control matches the screen below.
DON
M22649
5. See screen below to review how the comfort con­trol keys are used during Installer Setup. See Table 4 for Installer Setup Numbers and Settings.
ADVANCE TO NEXT
INSTALLER SETUP NUMBER
INSTALLER SETUP
CURRENT SETTING
DON
CANC
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M22648
PRESS TO EXIT INSTALLER SETUP
6. Press the Done key to exit the Installer Setup screen.
CHANGE THE CURRENT SETTING
M22650
TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
IMPORTANT
The Installer Setup Menu (Table 4) shows all available options. These options customize themselves as you make selections to Installer Setup. So not all Installer Setup Selections are shown or are available to change.
Table 4. Installer Setup Menu.
Factory Setting Other Choices
Installer
Select
Setup
Number
CommentsOption Description Options Description
Not used. 1 thru 0099
Date (Year Upper)
Date (Year Lower)
Date (Month) 0140 6 Digit(s) represents
Date (Day)
Schedule Options
System Type Selection
Fan Operation 0180 0 H eat/cool appli-
Cycles per hour (cph) for 1st Stage Compressor
Cycles per hour (cph) for Heater Stage 1
0120 20 Set first two digits of
0130 05 Represents last two
0150 15 Digit(s) represents
current calendar year (20 for year 2005, etc)
digits of current calendar year (2005).
current calendar month.
current calendar date.
21 21 —first two digits of
00 -99 Select last two digits of
1-12 Select number that
1-31 Select number that
current calendar year (21xx)
current calendar year.
represents current calendar month.
represents current calendar date.
2000 -2178 available
2000 -2178 available
0160 4 7-day programming 0 0 —nonprogrammable
0170 1 1 Heat/1 Cool
0220 3 Compressor Stage
0240 5 Heater Stage 1
System
cations where equipment controls fan operation in heat mode.
1 cycles per hour (cph)
cycles per hour (cph).
1-6 1—1 heat/1 cool
1 Heat pump or electric heat
1-6 1-6 available;
1-12 1-12 available; typical
2—single-stage heat pump (no aux. heat) 3—heat only (no fan) 4 —heat only (with fan) 5—hot water Series 20 (3-wire or normally open zone valves) 6—cool only
applications where comfort control controls fan operation in heat mode.
3 is recommended.
s e tt i n g s : 1—1 cph used for steam or gravity system. 3—3 cph used for 2-stage fossil fuel forced air systems or hot water systems. 5—5 cph used for single­stage fossil fuel forced air systems. 9—9 cph used for electric forced air heat systems (electric auxiliary heat for heat pump systems).
Available options and defaults vary by comfort control. System selection automatically modifies some default settings and/or hides other Installer Setup options.
Only shown if heat/cool system is selected. If heat pump is chosen, fan defaults to electric.
Not shown if system selection is heat pump. Selection in this stage changes default cph for 2nd stage heat.
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TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
Table 4. Installer Setup Menu. (Continued)
Factory Setting Other Choices
Installer
Select
Continuous Backlight
Setup
Number
0280 0 Backlight not on
continuously. Comfort control backlight comes on with each key press.
1 Backlight is on continuously
(comfort control must have a common wire attached for this function).
CommentsOption Description Options Description
Option is always shown; however, continuously on backlight works only if comfort control is wired with 24 Vac Common.
Changeover 0300 0 Manual changeover 1 1—auto changeover
Deadband 0310 3 Heating and cooling
Temperature Indication Scale
Daylight Savings
Remote Temperature Sensor (Outdoor or Indoor)
Furnace Filter Change Reminder
0320 0 Temperature is
0330 1 Daylight savings
0340 0 No remote
0500 0 Furnace filter
setpoints can be set no closer than
°
F (1.5°C)
3
°
displayed in
enabled (United States).
F.
temperature sensor
change reminder off
2 thru 9 Heating and cooling
setpoints can be set no closer than chosen v a l u e :
°
F (1°C )
2—2
°
3—3
F (2°C )
°
4—4
F (2.5°C )
°
5—5
F (3°C )
°
6—6
F (3.5°C )
°
7—7
F (4°C )
°
8—8
F (4.5°C )
°
9—9
F (5°C)
1 Temperature is displayed
in °C.
0 0—daylight savings is
1,3 1—outdoor temperature
1-6 1—1 0 r u n t i m e d a y s
disabled.
sensor for display only. 3—indoor temperature sensor.
2—3 0 r u n t i m e d a y s 3—6 0 r u n t i m e d a y s 4—9 0 r u n t i m e d a y s 5—1 2 0 r u n t i m e d a y s 6—3 6 5 r u n t i m e d a y s
Shown only if automatic changeover is selected.
Set to 0 in areas that do not follow daylight savings.
Defaults and Options depend on System Type selected. Indoor Temperature Sensor uses an averaging network and does not include on­board sensor.
Run time based on call for fan.
Humidifier Pad Replacement Reminder
Pub. No. 18-HD25D18-1
69-1787-1 8
0510 0 Humidifier pad
replacement reminder off
1-3 1—90 calendar days
2—180 calendar days 3—3 6 5 c a l e n d a r d a y s
Select
Adaptive Intelligent Recovery™
Number of Periods
Minimum Compressor Off Time
TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
Table 4. Installer Setup Menu. (Continued)
Factory Setting Other Choices
Installer
Setup
Number
0530 1 Adaptive Intelligent
0540 4 Four periods
0580 5 Five-minute
Recovery™ control is activated (system starts early so setpoint is reached by start of program period).
available (Wake, Leave, Return, Sleep)
minimum off time for compressor
0 0—conventional recovery
2 Two periods availbable
0, 2, 3, 4 Minimum number of minutes
(system starts recovery at programmed time)
(Wake and Sleep)
compressor is off between calls for compressor
CommentsOption Description Options Description
Not shown if non­programmable is selected. 2 or 4 applies to all days of the week.
Five minutes recommended.
Heat Temperature Range Stop
Cool Temperature Range Stop
Clock Format 0640 12 12-hour clock
Extended Fan on time Heat
Extended Fan on time Cool
Keypad Lockout
0600 90 Highest heating
0610 50 Lowest cooling
setpoint.
setpoint.
format
0650 0 No extended fan
0660 0 No extended fan
operation after call for heat ends
operation after call for cool ends
0670 0 Unlocked keypad 1, 2 1—partially locked
40 to 89 Temperature range (1°F
51 to 99 Temperature range (1°F
increments) of heating setpoint.
increments) of cooling setpoint.
Shown in 1/2 °C.
Shown in 1/2 °C.
24 24-hour clock format
90 Fan operation is extended
90 Fan operation is extended
90 seconds after call for heat ends.
90 seconds after call for cool ends.
ke ypa d 2—fully locked keypad
Not shown if fan operation is set to fossil fuel or in Cool Only Systems
Not shown in Heat Only Systems.
Unlocked—all functions are available. Partially locked— only temperature up and down keys and ability to enter and modify Installer Setup mode are a v a i l a b l e . Fully locked— only ability to enter and modify Installer Setup mode are available.
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TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL
Table 4. Installer Setup Menu. (Continued)
Factory Setting Other Choices
Installer
Select
Temperature Control in Heat
Temperature Control in Cool
Temperature Display Offset
Reset Comfort Control
Setup
Number
0680 2 Standard
0690 2 Standard
0700 0 No difference in
0710 0 No comfort control
temperature control in heating
temperature control in cooling
displayed temperature and actual room temperature
reset.
1, 3 1—less aggressive
1, 3 1—less aggressive
-3, -2, -1, 0, 1, 2, 3
1 Resets all Installer Setup
temperature control (could cause temperature u n d e r s h o o t ) 3—more aggressive temperature control (could cause temperature overshoot)
temperature control (could cause temperature u n d e r s h o o t ) 3—more aggressive temperature control (could cause temperature overshoot)
°
F (-1.5°C )
-3
- 2 ° F ( - 1 ° C )
- 1 ° F ( - . 5 ° C ) 0 F ( 0 . ° C ) 1 ° F ( . 5 ° C ) 2 ° F ( 1 ° C ) 3°F (1.5°C)
Options to default values and resets schedule to default setting.
CommentsOption Description Options Description
Applies to recovery ramp and use of auxiliary heat during recovery.
Choose 1 if getting temperature overshoot.
Choose 3 if getting temperature undershoot.
Applies to recovery ramp.
Choose 1 if getting temperature overshoot.
Choose 3 if getting temperature undershoot.
Only calendar settings and time are retained.
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TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL

SYSTEM CHECKOUT

Installer System Test

The Installer System Test mode is used to test the HVAC system(s). See Table 5. While in System Test mode, minimum off -time for compressors is bypassed.
The Installer Test is part of Installer Setup options. Enter Installer Setup screen and press Down arrow key to bring up test selection(s) quickly.
Table 5. System Test(s).
Select
Installer Test Cool
Installer Test Fan
Installer Test Heat
Installer
Setup
Number
Test 1 0 Cool is off 1 0—cool off
Test 2 0 Fan is off 1 0— f a n o f f
Test 3 0 Heat is off 1 0—heat off
Factory Setting Other Choices

ADVANCED FEATURES

Outdoor or Indoor Temperature Sensor

For accuracy, the initial reading of the indoor or outdoor temperature sensor requires fives minutes to stabilize. See the Sensor instructions for installation information.
CAUTION
Equipment Damage Hazard. Minimum compressor off-time is bypassed during Installer System Test.
Avoid cycling compressor quickly.
CommentsOptions Description Options Description
1—cool stage 1
turns on
1—fan turns on
1—stage 1heat on
System selection deter­mines tests available and number of stages shown.
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TCONT800AS11AA TOUCH SCREEN PROGRAMMABLE COMFORT CONTROL

TROUBLESHOOTING (SEE TABLE 6)

Table 6. Troubleshooting.
Symptom Possible Cause Action
Display does not come on. Comfort control is not
Temperature settings do not change.
being powered.
The upper or lower temperature limits were reached.
The keypad is fully locked. Check Installer Setup Number 0670 to change
Heating or cooling does not come on.
Comfort control is calling for Heat (Heat on) or Cool (Cool on) but no heating or cooling is running.
Comfort control does not respond when touchpad is pressed.
Comfort control minimum off-time is activated.
System selection is not set to Heat or Cool.
System type Selection is incorrect.
Heating or cooling equipment is not operating.
The keypad is locked. Check Installer Setup Number 0670 to change
Check for 24 Vac between B and Rc.
Check temperature setpoints. Check Installer Setup Numbers 0600 and 0610; modify.
keypad lock options.
Wait up to five minutes for the system to respond.
Set system Selection to correct position.
Check Installer Setup Number 0170 and make sure correct System type is chosen.
Check wiring. Check Installer Setup Number 0170; verify correct system type is chosen. Verify equipment operation in System Test mode.
keypad locked options.
Pub. No. 18-HD25D18-1
69-1787-1 G.H. 02-05
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
American Standard Inc. Troup Highway Tyler, TX 75711-9010
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