Trane TAYSTAT 575 Installation Instructions Manual

Page 1
X-XX UL
INSTALLATION INSTRUCTIONS
Electronic
Heat Pump Thermostat
TAYST AT 575
APPLICATION
The TAYSTAT 575 Electronic Heat Pump Thermostat provides electronic control of 24 Vac, two speed or two com­pressor heat pump systems with auxiliary heat. The TAYSTAT 575 can be configured to operate a single compressor heat pump system. Refer to Table 1 for a general description of the thermostat. All TAYSTAT 575 Thermostats require a common wire to supply power.
Table 1. TAYSTAT 575 Thermostat Description.
MERCURY NOTICE
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Dispose of properly.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of the old control.
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow
the instructions can damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After completing installation, use these instructions to check out the product operation.
CAUTION
Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry.
Disconnect power supply before installation.
Location
Install the thermostat about 5 ft (1.5m) above the floor in an area with good air circulation at average temperature. See Fig. 1.
Do not install the thermostat where it can be affected by: — drafts, or dead spots behind doors and in corners. — hot or cold air from ducts. — radiant heat from sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall
behind the thermostat.
®U.S. Registered Trademark. • • All Rights Reserved
Pub. No. 11-HD28D2-1
69-1591-1
TAYSTAT Changeover
System Selection
Fan
Selection Comments
575 Automatic Em. Ht. – Heat-Off-Auto-Cool On-Auto Down-selectalbe for single compressor
systems.
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Pub. No. 11-HD28D2-1
Fig. 1. Typical location of thermostat.
5 FEET
[1.5 METERS]
YES
NO
NO
NO
M10106
Fig. 2. Mounting the wallplate.
WIRES THROUGH WALL
WALL
MOUNTING HOLES
MOUNTING SCREWS
M6530
WALL ANCHORS (2)
Wallplate Installation
Mount tthermostat horizontally on the wall or on a 2 in. x 4 in. wiring box.
1. Position and level the wallplate (for appearance only). The thermostat functions properly even when not level.
2. Use a pencil to mark the mounting holes. See Fig. 2.
3. Remove the wallplate from the wall and drill two 3/16 inch holes in the wall (if drywall) as marked. For firmer material such as plaster or wood, drill two 7/32 inch holes. Gently tap anchors (provided) into the drilled holes until flush with the wall.
4. Position the wallplate over the holes, pulling wires through the wiring opening.
5. Loosely insert the mounting screws into the holes.
6. Tighten mounting screws.
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Pub. No. 11-HD28D2-1
Fig. 4. Correct wiring technique.
Mounting Thermostat
1. Engage tabs at the top of the thermostat and
wallplate. See Fig. 5.
2. Press lower edge of case to close and latch.
M4826
FOR WRAPAROUND INSERTION STRIP 7/16 IN. (11 MM).
FOR STRAIGHT INSERTION STRIP 5/16 IN. (8 MM).
WIRING
All wiring must comply with local electrical codes and ordinances. Refer to Fig. 3 for typical hookup. A letter code is located near each terminal for identification.
COMPRESSOR CONTACTOR 2
M20273A
W
L1
L2
FAN
SWITCHOVER VALVE
Y1 Y2
X2
THERMOSTAT
B RO
COMPRESSOR CONTACTOR 1
EM. HT. RELAY
TRANSFORMER
OT OT
OUTDOOR TEMPERATURE SENSOR TAYSENS100A
G
F
DEFROST CONTROLLER
1
1
2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
FEATURE NOT AVAILABLE ON ALL SYSTEMS.
3
USE OUTDOOR TEMPERATURE SENSOR TAYSENS200A AND CONFIGURE INSTALLER SETUP NUMBERS 24 TO 1.
3
AUX. HEAT RELAY
BLUE
YELLOW
BROWN
GREEN
ORANGE
BLACK
WHITE
RED
Fig. 3. Typical hookup in heat pump system with emergency heat relay.
CAUTION
Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry.
Disconnect power supply before installation.
1. Loosen the terminal screws on the wallplate and connect the system wires. See Fig. 4.
IMPORTANT
Use 18 gauge, color-coded thermostat cable for proper wiring.
2. Securely tighten each terminal screw.
3. Push excess wire back into the hole.
4. Plug the hole with nonflammable insulation to
prevent drafts from affecting the thermostat.
Fig. 5. Mounting thermostat on wallplate.
NOTE: To remove the thermostat from the wall, first
pull out at the bottom of the thermostat; then remove top.
M6798
A
B.
PRESS LOWER EDGE OF CASE TO LATCH.
A.
ENGAGE TABS AT TOP OF THERMOSTAT AND WALLPLATE
.
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Pub. No. 11-HD28D2-1
Using Thermostat Keys
Use thermostat keys to:
• Set temperature,
• Display present setting,
• Configure Installer Setup,
• Check System-Test,
• Display outdoor temperature (select models).
• Set system operation,
• Set fan operation. See Fig. 6 for the key information.
Fig. 7. ASYSTAT 575 (automatic changeover)
System and Fan key locations.
NOTE: Always press the system and fan keys with your
fingertip or similar blunt tool. Sharp instruments like a pen or pencil point can damage the keyboard.
Emergency Heat
The Emergency Heat feature allows you to turn on the electric heat section of the system by moving the System switch to the Em. Ht. position. The LED lights (see Fig. 7) when the thermostat is moved to the Em. Ht. position or when the system goes into defrost. The thermosat displays Em. Ht. when the system calls for emergency heat.
LED indication
One LED indicator is located on the lower right bottom of the thermostat. It indicates when a CHECK signal is sent to the thermostat from the system. See Fig. 7.
Temperature Settings
The default setpoint for heat is 70°F (21°C) and for cool is 78°F (25.5°C). Press the increase or decrease key to change the present setting. To change between heat and cool, press the Information i key until the setting to be changed appears.
Cooling Droop
Cooling system operation or cycling below the setpoint temperature is called “Cooling Droop”. Thermostats that provide this operation improve the comfort during extended off periods by providing air circulation to prevent stagnation and improved moisture removal due to increased run time. Cooling Droop is most effective in mild weather conditions and during nighttime operation (low load). The effect of Cooling Droop on indoor temperature operation typically lowers the indoor temperature by up to one or two degrees. If the cooling droop is not desired, it can be disabled.
Comfort R™
Comfort R helps achieve comfort with a lower humidity level. When enabled (selected in installer setup) the thermostat calculates a fan delay on a call for cool. The calculated delay maximizes dehumidification and comfort from the air conditioning system.
M10147C
i
Press to select heating or cooling equipment.
Em. Ht.
-Emergency heating Heat—Heating equipment Off — No equipment Cool—Cooling equipment Auto—Thermostat
automatically selects heating and cooling equipment.
Press to select heating or cooling equipment.
On— Fan runs continuously Auto—Fan runs when
heating or cooling equipment operates
System
System
System
Fan
Fan
Fan
TWO LED INDICATORS ON MOST MODELS.
1
1
M680
1
DISPLAY PRESENT SETTINGS AND SCROLL THROUGH INSTALLER SETUP MODES (INFORMATION KEY)
i
DECREASE TEMPERATURE SETTING
INCREASE
TEMPERATURE SETTING
Fig. 6. Thermostat key locations and descriptions.
SETTINGS
System and Fan Settings
System settings control the thermostat operation as follows:
Em. Heat: The thermostat cycles the Emergency Heat
relay and the highest heat stage. The cooling
system is off. The compressor is de-energized. Heat: The thermostat controls the heating. Off: Both the heating and cooling are off. Cool: The thermostat controls the cooling. Auto: The thermostat automatically changes between
heating and cooling operation, depending on the indoor temperature.
Fan settings control the system fan as follows:
On: Fan operates continuously. Auto: Equipment controls fan.
The system default setting is Heat and the fan default setting is Auto. Use the keyboard to change to the desired settings. See Fig. 7.
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Pub. No. 11-HD28D2-1
INSTALLER SETUP
NOTE: For most applications, the thermostat factory
settings do not need changing. Review the Factory Setting column in Table 2 and if no changes are necessary, go to the Installer System-Test section.
Use the Installer Setup to customize the thermostat to specific systems. Some of the options include temperature display, changeover, minimum equipment on time and minimum off time. Installer Setup numbers are listed in Table 2. It includes all the configuration options and the factory-settings available for the TAYSTAT 575.
IMPORTANT
The Installer Setup must be set correctly for the HVAC equipment, thermostat and subbase to operate properly.
A combination of key presses are required to use the Installer Setup feature:
1. To enter the Installer Setup, press and hold the Information i key and the increase and decrease keys until the first number displays. All display segments appear for approximately three seconds before the number displays. See Fig. 8 and 9.
2. To advance to the next Installer Setup, press the Information i key.
3. To change a setting, press the increase ▲ or decrease key.
4. To exit the Installer Setup, press and hold the Information i key until the display returns to normal (approximately three seconds). The display scrolls the numbers backward to get to the normal display. The Installer Setup is automatically exited if no key presses are made for five minutes.
Fig. 8. Display of all LCD segments.
Fig. 9. Display of installer setup and setting.
NOTE: Only configurable numbers are shown.
Em HeatOffCool Auto Only
Heat Cool
OnAuto
System Fan
Room
Outdoor
Em Ht Temporary Setting
Wait
%Humid
Aux Ht
Remote
Repl Batt
M4844
Table 2. Thermostat Installer Setup Options.
M10105A
INSTALLER SETUP
NUMBER DISPLAY (COLUMN 2 OF TABLE 2)
FACTORY SETTING OR OTHER CHOICE DISPLAY (COLUMN 3 OR 5 OF TABLE
2)
Installer
Setup Number
Factory-Setting
Other Choices
(Press or key to change)
Select Display Description Display Description
Number of compressor stages
03 01 2 heating staes and 1
cooling stage (2H/1C)
02 3 heating stages and 2
cooling stages (3H/2C)
Compressor 1 heating cycle rate
04 03 3—3 cph recommended
5, 6 or 9 cph—not recommended
05, 06 or 09
05—5 cph 06—6 cph 09—9 cph
Compressor 2 heating cycle rate
05 03 3—3 cph recommended
5, 6 or 9 cph—not recommended
Auxiliary heating cycle rate
06 05 5—5 cph recommended
3, 6 or 9 cph—not recommended
03, 06, or 09
03—3 cph 06—6 cph 09—9 cph
Em. Ht. cycle rate 07 05 5—5 cph recommended
3, 6 or 9 cph—not recommended
Stage 1 cooling cycle rate 09 03 3—3 cph recommended
2 or 5 cph—not recommended
02 or0502—2 cph
05—5 cph
Stage 2 cooling cycle rate 10 03 System setting
adjustment
12 00 Automatic changeover 01 01—Manual changeover
02—Auto Only
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Pub. No. 11-HD28D2-1
Table 2. Thermostat Installer Setup Options (Continued).
Installer
Setup Number
Factory-Setting
Other Choices
(Press or key to change)
Select Display Description Display Description
Degree temperature display
14 00 Temperature displays in°F01 Temperature displays in °C
Extended fan operation in heating
19 00 No extended fan
operation after the call for heat ends
01, 02 or 03
01—Fan operation exends 30 seconds after the call ends
02—Fan operation exends 60 seconds after the call ends
03—Fan operation exends 90 seconds after the call ends
Extended fan operation in cooling
20 00 No extended fan
operation after the call for cool ends
01, 02 or 03
01—Fan operation exends 30 seconds after the call ends
02—Fan operation exends 60 seconds after the call ends
03—Fan operation exends 90 seconds after the call ends
Outdoor temperature display (select models)
24 00 No outdoor temperature
displays.
01 Outdoor temperature is
displayed. Needs a TAYSENS100A Outdoor Sensor
Comfort-R Enable 28 00 No fan delay 01 or
02
01—30 seconds (maximum delay)
02—15 seconds (maximum delay)
Minimum deadband between heating and cooling in auto changeover mode
30 04 Heating and cooling
setpoints can be set no closer than 4°F (2°C)
03 thru10Heating and cooling
setpoints can be set no closer than the chosen value:
3—3°F (1.5°C) 4—4°F (2°C) 5—5°F (2.5°C) 6—6°F (3°C) 7—7°F (3.5°C) 8—8°F (4°C) 9—9°F (4.5°C) 10—10°F (5°C)
Minimum on time (heat) 32 10 Ten-minute minimum on
time for compressor (heating)
00 thru15Minimum number of minutes
(0 thru 15) the compressor is on during call for heat
Minimum on time (cooling)
33 10 Ten-minute minimum on
time for compressor (cooling)
00 thru15Minimum number of minutes
(0 thru 15) the compressor is on during call for cool
Temperature range stops in heating
34 85 Highest heating
sepoint setting
01 Temperature range (1°F
increments) of heating setpoint setting
Temperature range stops in cooling
35 65 Lowest cooling
sepoint setting
Temperature range (1°F
increments) of cooling setpoint setting
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Pub. No. 11-HD28D2-1
Em HeatOffCool Auto Only
Heat Cool
OnAuto
System Fan
Room
Outdoor
Em Ht Temporary Setting
Wait
%Humid
Aux Ht
Remote
Repl Batt
M4844
INSTALLER SYSTEM-TEST
Use the Installer System-Test to check the thermostat configurations and operation. Refer to Table 3 for a list of the available system-tests.
To start the system-test:
CAUTION
Equipment Damage Hazard. Minimum compressor off-time is bypassed during the Installer System Test.
Be aware that equipment damage can occur if the compressor is cycled too quickly.
Press and hold the increase and decrease keys, at the same time, until two zeros appear. All segments of the LCD are displayed before the zeros appear.
NOTE: Press and hold the increase and decrease
keys for three seconds to exit the system-test. The system-test times out after five minutes without any key presses.
Table 3. Installer System-Tests.
Refer to Table 4 for descriptions of the specific tests.
M6792
TEST NUMBER
Test
Number System-Test Description
10-19 Heating equipment can be turned on and off 20-29 Emergency heat (select models) equipment
can be turned on and off 30-39 Cooling equipment can be turned on and off 40-49 Fan equipment can be turned on and off 60-69 System key or system switch position test 70-79 Thermostat information displayed including
date code and software versions.
Table 2. Thermostat Installer Setup Options (Continued).
Installer
Setup Number
Factory-Setting
Other Choices
(Press or key to change)
Select Display Description Display Description
Temperature display adjusment
37 00 No difference in
displayed temperature and actual room temperature.
3, 2, 1,
-1, -2, or -3
3—Display adjusts to 3°F
higher than actual room temperature.
2—Display adjusts to 2°F
higher than actual room temperature.
1—Display adjusts to 1°F
higher than actual room temperature.
-1—Display adjusts to 1°F lower than actual room temperature.
-2—Display adjusts to 2°F lower than actual room temperature.
-3—Display adjusts to 3°F lower than actual room temperature.
Minimum off time (heat) 38 05 Five minute minimum off
time for the heating.
00 thru15Minimum number of minutes
(0 thru 15) the compressor is off between calls for heat.
Minimum off time (cooling)
39 05 Five minute minimum off
time for the heating.
00 thru15Minimum number of minutes
(0 thru 15) the compressor is off between calls for heat.
Cooling Droop 41 01 Cooling droop activated 00 No cooling droop
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Pub. No. 11-HD28D2-1
Table 4. Installer System-Test Options.
Key to
Press
Test
Number Description
Heating Equipment System Test
i
10 Enter heating equipment system test.
11 Stage-one heat comes on. The system fan is also energized.
a
12 Stage-two heat comes on. Stage-one heat and system fan remain on. ▲ 13 Stage-three heat comes on. Stage-one heat and stage two remain on. ▼ 12 Stage-three heat turns off. ▼ 11 Stage-two heat turns off. ▼ 10 Stage-one heat and system fan turn off.
Emergency Heating Equipment System-Test
i 20 Change from heating to emergency heating equipment system-test.
21 Emergency heat comes on. System fan also comes on. ▼ 20 Emergency heat turns off.
Cooling Equipment System Test
i
30 Enter cooling equipment system test.
31 Stage-one cool and system fan come on. ▲ 32 Stage-two cool comes on. Stage-one cool and system fan remain on. ▼ 31 Stage-two cool turns off. ▼ 30 Stage-one cool and system fan turn off.
Fan Equipment System Test
i
40 Change from cooling to fan equipment system test.
41 Fan comes on. ▼ 40 Fan turns off.
Key Operation System Test IMPORTANT
Test Numbers will be displayed only when the system is configured for the selected function. EXAMPLE: Numbers 60, 61 and 62 are the only numbers that will be displayed when a system is configured for heat only.
SYSTEM KEY
i
60 Change from cooling or fan to key operation system test. System 61 Heat Test Number is displayed. System 62 Off Test Number is displayed. System 63 Cool Test Number is displayed. System 64 Auto Test Number is displayed. System 65 Emergency Heat Test number is displayed.
NOTE: Press system key again to repeat the System Key System-Test.
FAN KEY SYSTEM TEST
Fan 68 Fan On Test Number is displayed. Fan 69 Fan Off Test Number is displayed.
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M4867
5. Press the increase ▲ key again to display the EEPROM identification code (Example: 222 = EEPROM ID 222).
6. Press and hold the increase ▲ and decrease keys until the room temperature is displayed to exit the system-test. The system-test times out after five minutes without any key presses.
CHECKOUT
Outdoor Temperature Sensor (Where Applicable)
Allow the outdoor temperature sensor to absorb the outdoor air for a minimum of five minutes before taking a reading. With an accurate thermometer (±1°F [±0.5°C]), measure the temperature at the sensor location, allowing time for the thermometer to stabilize before reading. Match the thermometer reading to the outdoor temperature display at the thermostat.
M6791
M4864
M4865
M4866
Thermostat Information
1. Press the Information i key to access the thermo-
stat information.
2. Press the increase ▲ key to display the production date code. The first two large digits are the month and the third digit is the last digit of the year (Example: 026 = February 1996).
3. Press the increase ▲ key again to display the software identification code (Example: 02 = software ID code 2).
4. Press the increase ▲ key again to display the software revision number (Example: 001 = revision number 1).
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Pub. No. 11-HD28D2-1
TROUBLESHOOTING GUIDE
a
Available on select models.
Symptom Possible Cause Action
Display does not come on.
Thermostat is not being powered.
• Check that B terminal is connected to the system transformer.
• Check for 24 Vac between B and R terminals. — If missing 24 Vac:
— Check if the circuit breaker is tripped—reset the
circuit breaker. — Check if the system fuse is blown—replace the fuse. — Check if the power switch on the HVAC equipment is
in the Off position—set to the On position. — Check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Thermostat microprocessor is locked up.
Remove the thermostat from wallplate for 2 minutes. After 2 minutes, replace the thermostat on the wallplate.
Temperature display is incorrect.
Room temperature display was reconfigured.
Enter Installer Setup Number 37 and reconfigure the display.
Thermostat is configured for °F or °C display.
a
Enter Installer Setup Number 14 and reconfigure the display.
Bad thermostat location. Relocate the thermostat.
Temperature settings will not change. (Example: Cannot set the
The upper or lower temperature limits were reached.
Check the temperature setpoints:
• Heating limits are 55 to 85°F (13 to 29°C)
• Cooling limits are 65 to 99°F (18 to 37°C).
heating higher or the cooling lower.)
The setpoint temperature range stops were configured.
Check Installer Setup mode numbers 34 and 35 and reconfigure the setpoint stops.
Heating does not come on.
No power to the thermostat. • Check that B terminal is connected to the system
transformer.
• Check for 24 Vac between B and R terminals. — If missing 24 Vac:
— Check if the circuit breaker is tripped—reset the
circuit breaker. — Check if the system fuse is blown—replace the fuse. — Check if the system switch at the equipment is in the
Off position—set to the On position. — Check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Thermostat minimum off time is activated.
Wait up to five minutes for the system to respond.
System selection is not set to Heat.
Set system selection to Heat.
Heating setpoint is below room temperature.
Check heating setpoint. Set heating setpoint to desired temperature.
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Troubleshooting Guide (Continued)
a
Available on select models.
Symptom Possible Cause Action
Cooling does not come on.
No power to the thermostat. • Check that B terminal is connected to the system
transformer.
• Check for 24 Vac between B and R and Y terminals. — If missing 24 Vac:
— Check if the circuit breaker is tripped—reset the
circuit breaker. — Check if the system fuse is blown—replace the fuse. — Check if the system switch at the equipment is in the
Off position—set to the On position. — Check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Thermostat minimum off time is activated.
• Wait up to five minutes for the system to respond.
• Enter Installer Setup mode number 33. Reconfigure minimum off time (if required).
System selection is not set to Cool.
Set system selection to Cool.
System On indicator is lit, but no heat is being delivered.
Heating equipment is not operating.
Verify operation of heating equipment in system test.
Outdoor temperature not displayed
a
.
Option not activated. Enter Installer Setup mode number 24 and set to 01.
Thermostat must have OT terminals and a TAYSENS100A installed.
Outdoor temperature
Outdoor sensor is connected incorrectly.
Refer to TAYSENS100A installation instructions and check wiring between the thermostat and sensor.
display is incorrect
a
.
Incorrect sensor. Replace sensor with TAYSENS100A Sensor.
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American Standard Inc. Troup Highway Tyler, TX 75711-9010
CUSTOMER ASSISTANCE
If, after reading this guide, you have any questions concerning the operation of your thermostat, please call the Thermostat Customer Assistance Helpline at 1-877-880-3381.
For service, contact your local heating and cooling contractor.
Pub. No. 11-HD28D2-1
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