Trane SCWH, SCRH User Manual

Installation, Operation, and Maintenance
Midrange Self-Contained Units
Models SCWH/SCRH 3, 5, 7.5, 10, 12, & 15-tons
“AO” and later design sequence
October 2008
PKG-SVX14A-EN

general information

About This Manual Literature Change History
Use this manual for commercial self­contained models SCWH and SCRH. This is the original issue of this manual. It provides specific installation, owner maintenance, and diagnostic troubleshooting instructions for “AO” and later design sequences.
Note: The procedures discussed in this manual should only be performed by qualified, experienced HVAC technicians.
Note: This document is customer property and must be retained for use by maintenance personnel.
It is important to perform periodic maintenance to help ensure trouble free operation. Should equipment failure occur, contact a qualified Trane service organization for an experienced HVAC technician to properly diagnose and repair this equipment.
Warnings and Cautions
Warnings and cautions appear at appropriate sections throughout this manual. Read these carefully.
WARNING
Indicates a potentially hazardous situation, which could result in death or serious injury if not avoided.
CAUTION
Indicates a potentially hazardous situation, which may result in minor or moderate injury if not avoided. Also, it may alert against unsafe practices.
CAUTION
Indicates a situation that may result in equipment or property-damage-only accidents.
Example Warnings and Cautions
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing.Follow proper lockout/tagout procedures to ensure power cannot be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to accept other type conductors. Failure to use copper conductors may result in equipment damage.
Common HVAC Acronyms
For convenience, a number of acronyms and abbreviations are used throughout this manual. These acronyms are alphabetically listed and defined below. CFM = Cubic-feet-per-minute CKT. = Circuit CV = Constant volume CW = Clockwise CCW = Counterclockwise E/A = Exhaust air F/A = Fresh air HGBP = Hot gas bypass HVAC = Heating, ventilation and air conditioning IGV = Inlet guide vanes I/O = Inputs/outputs IOM= Installation/operation/maintenance manual LH = Left-hand O/A = Outside air psig = Pounds-per-square-inch, gauge pressure R/A = Return air RH = Right-hand RPM = Revolutions-per-minute S/A = Supply air SZ = Single-zone (unit airflow) VAV = Variable air volume w.c. = Water column
Special Note on Refrigeration Emissions
World environmental scientists have concluded that ozone in our upper atmosphere is being reduced due to the release of CFC fully halogenated compounds.
Trane urges all HVAC service personnel to make every effort to prevent any refrigerant emissions while installing, operating, or servicing equipment. Always conserve refrigerants for continued use.
© 2008 Trane All rights reserved
contents
Cross reference to related publications/information:
Midrange Self-Contained catalog, PKG-PRC012-EN
Installation…………………………………………………2
general information ……………………………………………2 pre-installation considerations ………………………………6 dimensions & weights ………………………………………11 mechanical requirements ……………………………………17 electrical requirements ………………………………………19 installation procedure ………………………………………21 pre-startup requirements ……………………………………22
startup …………………………………………………………23
Operation…………………………………………………24
sequence of operation ………………………………………24
Maintenance ……………………………………………25
general information …………………………………………25 maintenance procedures ……………………………………26 periodic checklists ……………………………………………29 troubleshooting ………………………………………………30 typical wiring diagrams ……………………………………32
PKG-SVX14A-EN 3
general
Installation
information
Midrange Model Number Description
Following is a complete description of the midrange model number. Each digit in the model number has a corresponding code that identifies specific unit options.
S C W H 075 4 2 A0 1 0 1 0 1 2 3 4 567 8 9 1011 12 13 14 15
Digit 14 - unit finish
1 = painted 2 = corrosion resistant coating
Digit 15 - coil finish/Cu-Ni Condenser
0 = none E = evaporator coated (SCRH)
J = Cupronickel condenser & Evaporator coated (SCWH)
Digit 1 - unit model
S = self contained
Digit 2 - unit type
C = commercial
Digit 3 - condenser medium
R = remote air-cooled W = water cooled
Digit 4 - development sequence
H = development series
Digit 5, 6, 7- unit nominal capacity
030 = 3 tons 050 = 5 tons 075 = 7.5 tons 100 = 10 tons 120 = 12 tons 150 = 15 tons
Digit 8 - unit voltage
3 = 208 - 230 volt/60 hz/3 ph 4 = 460 volt/60 hz/3 ph 5 = 575 volt/60 hz/3 ph
Digit 9 - air flow configuration
2 = vertical discharge / front return 3 = vertical discharge / rear return
Digit 10, 11 - design sequence
A0 = design sequence
Digit 12 - air filter type
1 = one-inch fiberglass throwaway
Digit 13 - control
0 = control interface
Unit Airflow Configurations
unit size discharge fan location comments
030/050/075 vertical CCW top standard
100/120/150 vertical CCW top standard
horizontal CW top field converted
vertical CW top field converted horizontal CW top vertical CW rear horizontal CW rear horizontal CCW rear
4 PKG-SVX14A-EN
general
General
The midrange models SCWH/SCRH is a high efficiency, vertical air condioner. units have either front or top discharge configuration options and easy service access. Unit construction is heavy gage steel with a baked enamel finish. Available unit voltages are 208/3/60, 230/ 3/60, 460/3/60, and 575/3/60.
Refrigeration Circuits
Units are configured in single or double refrigeration circuits. Each circuit consists of:
• high efficiency scroll compressor mounted on rubber isolation grommets
• evaporator coils designed for optimum performance and efficiency with lanced fins and rifled tubing
• filter-drier
Evaporator Section
The evaporator fan section consists of one or two forward curved centrifugal fans powered by a premium efficiency motor through an adjustable motor sheave and fixed diameter blower pulley.
Controls
The standard control panel consists of a high voltage terminal block, overload relays for each fan motor, transformer, 3­pole 24-volt contactors for eachmotor and compressor, and a 5-second delay timer. Remote thermostat controls are field installed.
Field-Installed Accesories
These items ship separately for field installation:
• steam coil
• hot water coil
• plenum
• oversized motors
• remote thermostat
Note: Application of the above options and/or accessories may require field adjustment of fan speeds to ensure proper airflow and performance.
Unit Nameplate
The unit nameplate identifies the unit model number, appropriate service literature, and wiring diagrm numbers. It is mounted on the control panel door. Reference this information when making inquires or ordering parts or literature.
Installation
Refrigerant Handling Procedures
Environmental Accountability Policy
Trane urges that all HVAC servicers to make every effort to eliminate, if possible, or vigorously reduce the emission of CFC, HCFC, and HFC refrigerants to the atmosphere. Always act in a responsible manner to conserve refrigerants for continued usage even when acceptable alternatives are available.
Recover and Recycle Refrigerants
Never release refrigerant to the atmosphere! Always recover and/or recycle refrigerant for reuse, reprocessing (reclaimed), or properly dispose if removing from equipment. Always determine the recycle or reclaim requirements of the refrigerant before beginning the recovery procedure. Obtain a chemical analysis of the refrigerant if necessary. Questions about recovered refrigerant and acceptable refrigerant quality standards are addressed in ARI Standard 700.
Refrigerant Handling and Safety
Consult the manufacturer’s material safety data sheet (MSDS) for information on refrigerant handling to fully understand health, safety, storage, handling, and disposal requirements. Use the approved containment vessels and refer to appropriate safety standards. Comply with all applicable transportation standards when shipping refrigerant containers.
Service Equipment and Procedures
To minimize refrigerant emissions while recovering refrigerant, use the manufacturer’s recommended recycling equipment per the MSDS. Use equipment and methods which will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of pulling a vacuum of less than 1,000 microns of mercury is recommended.
Do not open the unit to the atmosphere for service work until refrigerant is fully removed/recovered. When leak-testing with trace refrigerant and nitrogen, use HCFC-22 (R-22) rather than CFC-12 (R-
12) or any other fully-halogenated refrigerant . Be aware of any new leak test methods which may eliminate
information
refrigerants as a trace gas. Perform evacuation prior to charging with a vacuum pump capable of pulling a vacuum of 1,000 microns of mercury or less. Let the unit stand for 12 hours and with the vacuum not rising above 2,500 microns of mercury.
A rise above 2,500 microns of mercury indicates a leak test is required to locate and repair any leaks. A leak test is required on any repaired area.
Charge refrigerant into the equipment only after equipment does not leak or contain moisture. Reference proper refrigerant charge requirements in the maintenance section of this manual to ensure efficient machine operation. When charging is complete, purge or drain charging lines into an approved refrigerant container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant from escaping to the atmo­sphere. Take extra care to properly maintain all service equipment directly supporting refrigerant service work such as gauges, hoses, vacuum pumps, and recycling equipment .
When cleaning system components or parts, avoid using CFC-11 (R-11) or CFC­113 (R-113). Use only cleaning-solvents that do not have ozone depletion factors. Properly dispose of used materials. Refrigeration system cleanup methods using filters and driers are preferred. Check for leaks when excessive purge operation is observed.
Keep abreast of unit enhancements, conversion refrigerants, compatible parts, and manufacturer’s recommenda­tions that will reduce refrigerant emis­sions and increase equipment operating efficiencies.
PKG-SVX14A-EN 5
pre-installation

Pre-Installation Considerations

Pre-Installation Checklist
Complete the following checklist before beginning unit installation.
Verify the unit size and tagging with the
unit nameplate.
Make certain the floor or foundation is
level, solid, and sufficient to support the unit and accessory weights. Level or repair the floor before positioning the unit if neccesary.
Allow minimum recommended
clearances for routine maintenance and service. Refer to unit submittals for dimensions.
Allow three fan diameters above the
unit for the discharge ductwork. Return air enters the rear of the unit and conditioned supply air discharges through the top.
Electrical connection knockouts are on
the top, left side of the unit.
Allow adequate space for piping
access and panel removal. Condenser water piping, refrigerant piping, and condensate drain connections are on the lower left end panel.
Electrical supply power must meet
specific balance and voltage requirements as described in the “Electrical Requirements” section.
Water-cooled units only: The installer
is responsible for providing a condenser main, standby water pump, cooling tower, pressure gauges, strainers, and all components for waterside piping. See the “Water Piping” section for general waterside recommendations.
Air-cooled units only: The installer is
responsible for providing and installing the remote air-cooled condenser and refrigerant piping, including filter driers.
Receiving and Handling
Shipping Package
Midrange units ship assembled on skids. Units ship assembled, piped, and charged with either R410a (model SCWH) or a dry nitrogen charge (model SCRH).
Installation
Receiving Checklist
Complete the following checklist immediately after receiving unit shipment to detect possible shipping damage.
Inspect individual cartons before

accepting. Check for rattles, bent carton corners, or other visible indications of shipping damage.
If a unit appears damaged, inspect it
immediately before accepting the shipment. Make specific notations concerning the damage on the freight bill. Do not refuse delivery.
Inspect the unit for concealed damage
before it is stored and as soon as possible after delivery. Report concealed damage to the freight line within the allotted time after delivery. Check with the carrier for their allotted time to submit a claim.
Do not move damaged material from
the receiving location. It is the receiver’s responsibility to provide reasonable evidence that concealed damage did not occur after delivery.
Do not continue unpacking the
shipment if it appears damaged. Retain all internal packing, cartons, and crate. Take photos of damaged material if possible.
Notify the carrier’s terminal of the
damage immediately by phone and mail. Request an immediate joint inspection of the damage by the carrier and consignee.
Notify your Trane representative of
the damage and arrange for repair. Have the carrier inspect the damage before making any repairs to the unit.
Unit Storage
Take precautions to prevent condensate from forming inside the electrical compartments and motors if the unit is stored before it is installed.
considerations
Service Access
Maintain adequate clearances around and above the unit to ensure proper unit operationa nd allow sufficient service accesss. Trane recommends 36-inches service access on all sides fo the unit. Service access locations are shown in figures on pages 8 through 9.
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure power cannot be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.
Installation Preparation
Before installing the unit, perform the following procedures to ensure proper unit operation.
1. Verify the floor or foundation is level. Shim or repair as necessary. To ensure proper unit operation, install the unit level in both horizontal axes.
2. Allow adequate service and code clearances as recommended in “Service Access” section. Position the unit and skid assembly in its final location. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location. See the “Proper Lifting Procedure” section for proper rigging procedures and cautions.
3. Remove the skids from under the unit. If you find internal damage, file a claim immediately to the delivering carrier.
4. Remove the protective shipping covers from the unit.
5. Verify the compressor isolator shipping brackets are removed and the isolators are properly tightened for operation.
pre-installation
Service Access
3 through 7.5-ton SCRH/SCWH
Installation
LATCH
PROVIDED DISASSEMBLED (FOR FIELD-INSTALLED REAR RETURN)
considerations
THIS PANEL GOES TO TOP ON HORIZONTAL AIR DISCHARGE CONFIGURATION
HEATER ACCESS
10 through 15-ton SCWH/SRCH with top-mounted fan configuration
FAN ACCESS
AIR FILTER ACCESS
(BOTH SIDES)
DRAIN CONNECTION
(BOTH SIDES)
24"
26" SERVICE CLEARANCE LEFT SIDE
SIGHT GLASS/FILTER DRIER ACCESS
(RIGHT SIDE)
42" SERVICE CLEARANCE FRONT
COMPRESSOR ACCESS
COIL / ELECTRIC HEATER ACCESS
FRONT RETURN
CONTROL BOX & CONDENSER FAN ACCESS
26" SERVICE CLEARANCE RIGHT SIDE
MOTOR / DRIVE ACCESS (RIGHT SIDE)
TXV ACCESS (RIGHT SIDE)
UNIT-MOUNTED T-STAT
OPENING (BOTH SIDES)
POWER ENTRY (BOTH SIDES)
CONTROL ENTRY (BOTH SIDES)
PKG-SVX14A-EN 7
24"
26" SERVICE CLEARANCE LEFT SIDE
18" SERVICE CLEARANCE REAR
REAR RETURN
26" SERVICE CLEARANCE RIGHT SIDE
pre-installation
Service Access
10 through 15-ton SCRH/SCWH
Installation
considerations
10, 12, & 15-ton SCWH/SRCH with side-mounted fan configura­tion, field converted
pre-installation
Isolator Placement
Note: Isolators are field-provided.
Installation
considerations
Table I-PC-1. Isolator load points, units with a vertical discharge configuration, lbs.
model L1 L2 L3 L4 L1 L 2 L3 L4
SCRB/SIRB SCWB/SIWB
3-ton 99 105 120 127 105 133 118 124 5-ton 115 122 157 166 129 165 166 165
7.5-ton 154 203 227 221 177 234 230 231 10-ton 208 266 273 253 263 334 293 300 15-ton 243 332 359 356 315 388 382 375
Table I-PC-2. Isolator load points, units with a horizontal discharge configuration, lbs.
model L1 L 2 L3 L4 L1 L 2 L 3 L 4
SCRB/SIRB SCWB/SIWB
7.5-ton 250 108 313 135 285 126 319 140 10-ton 318 150 363 169 383 211 383 211 15-ton 404 166 510 210 514 215 514 215
Table I-PC-3. Isolator load points & types, units with a horizontal discharge, inverted “L” configuration, lbs.
10-ton unit 318 150 363 169 383 211 383 211
spring red yellow red yellow red yellow red yellow rubber-in-shear green red green red green red green red
15-ton unit 404 166 510 210 514 215 514 215 spring purple yellow purple yellow purple yellow purple yellow
rubber-in-shear gray red gray red gray red gray red
Note: Units ship with two different color isolators and should be placed as depicted in this chart to properly support the
unit weight. See Figures I-PC-1 & I-PC-2 for correct isolator positions by unit size.
3, 5, & 7.5-ton units
bottom view of unit
L1
L2 L4
7
/8” dia. hole under all 4 corners
L3
1 7/
1 7/
8
Figure I-PC-1. Isolator mounting hole locations on 3, 5, &
7.5-ton units
air-cooled models water-cooled models
L1 L2 L3 L4 L1 L2 L3 L4
10 & 15-ton units
bottom view of unit
L1
8
L2 L4
9
/16” dia. hole under all 4 corners
Figure I-PC-2. Isolator mounting hole locations on 10 & 15­ton units
L3
1 3/
8
3 3/
4
PKG-SVX14A-EN 9
pre-installation
WARNING
Improper Unit Lift!
Test lift unit approximately 24 inches high to verify the proper center-of­gravity lift point. To avoid dropping the unit, reposition the lifting point if the unit is not level. Failure to properly lift the unit could result in death, serious injury, or possible equipment/ property-only damage.
Installation
Proper Lifting Procedure
Follow these instructions and reference Figure I-PC-3.
1. Slide a fork lift into the opening provided on the unit base. Move the fork lift carefully.
considerations
2. Using slings, attach through the circular holes provided on the unit base. Protect the unit from damage by rigging equipment.
Figure I-PC-3. Proper unit lifting procedure
3 & 5-tons SCWH/SCRH
vertical discharge

dimensions & weightsInstallation

horizontal discharge
(field converted)
SCRH
SCWH
SCWH/SCRH dimensions & weight, in-lbs.
unit shipping operating size A B C D E F G J K L M N O P Q R S weight weight
3 31.89 64.17 22.24 5.65 11.93 14.31 10.63 18.00 7.80 7.80 15.60 15.63 20.20 6.28 4.33 8.58 4.37 494 459
5 36.41 75.98 24.01 7.73 13.03 15.65 11.61 20.31 12.32 8.66 20.98 18.58 24.20 7.10 5.43 6.38 7.12 592 555
PKG-SVX14A-EN 11
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