Trane GETB User Manual

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Installation Owner Diagnostics

Vertical Stack

Water-Source Heat Pump Model GETB

Models

GETB

009-036 009-036

“A” and later Design Sequence

– 60 HZ – 50 HZ

WSHP-SVN08B-ENFebruary 2006

Notice

NOTICE:

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

WARNING – Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION – Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION – Indicates a situation that may result in equipment or property-damage-only accidents.

Important!

Equipment is shipped FOB (Free on Board) at the manufacturer. Therefore, freight claims for damages against the carrier must be initiated by the receiver.

NOTICE:

Unit contains HCFC (R-22) Refrigerant

Instructions!

Section 608, Paragraph C of the 1990 Clean Air Act states: Effective July 1, 1992, it shall be unlawful for any person, in course of

maintaining, servicing, repairing, or disposing of an air conditioning system, to knowingly vent or release any CFC or HCFC refrigerant. Minimal releases (air purges or refrigerant hoses) associated with good faith attempts to recapture or recycle are exempt from the ban on venting.

Responsible Refrigerant Practices!

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

Contents

Installation/Startup/Commissioning

Pre-installation Checklist

General Information

Dimensions/Weights

Installation Instructions

Electrical Requirements

Pre-Startup Checklist

Startup/Commissioning

Sequence of Operation

Operating Pressures

Startup Checklist & Log

Maintenance

Warranty Information

Troubleshooting Checklist

Unit Wiring

WSHP-SVN08B-EN 3

Pre-installation Checklist

WARNING

Fiberglass Wool!

Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance or repair will expose you to airborne particles of glass wool fibers and ceramic fibers known to the state of California to cause cancer through inhalation. Glass wool fibers may also cause respiratory, skin or eye irritation.

Jobsite Inspection

Always perform the following checks before accepting a unit:

1. Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data).

2. Verify that the power supply complies with the unit nameplate specifications.

3. Visually inspect the exterior of the unit, for signs of shipping damage. Do not

sign the bill of lading accepting the unit(s) until inspection has been completed. Check for damage promptly after the unit(s) are unloaded. Once the bill of lading is signed at the jobsite, the unit(s) are now the property of the SOLD TO party and future freight claims MAY NOT be accepted by the freight company.

4. Verify that the refrigerant charge has been retained during shipment by use of gauges. Schrader taps are located external to the cabinet on the 2-ton through 6-ton equipment.

5. After assuring that charge has been retained, reinstall the schrader caps to assure that refrigerant leakage does not occur.

CAUTION Microbial Growth!

Wet interior unit insulation can become an amplification site for microbial growth (mold), which may cause odors and damage to the equipment and building materials. If there is evidence of microbial growth (mold) on the interior insulation, the insulation should be removed and replaced prior to operating the system.

Jobsite Storage

This unit is intended for indoor use only. To protect the unit from damage due to the elements, and to prevent possible IAQ contaminant sources from growing, the unit should be stored indoors. If indoor storage is not possible, the following provisions for outdoor storage must be met:

1. Place the unit(s) on a dry surface or raise above the ground to assure adequate air circulation beneath the unit.

2. Cover the unit(s) with a water proof tarp to protect them from the elements.

3. Make provisions for continuous venting of the covered units to prevent moisture from standing on the unit(s) surfaces. Wet interior unit insulation can become an amplification site for microbial growth (mold) which has been determined to be a cause of odors and serious health related indoor air quality problems.

4. Store refrigeration units (chassis) units in the normal UP orientation to maintain oil in the compressor. Cabinet configurations may be stored as crated.

5. Do not stack units.

4 WSHP-SVN08B-EN

General Information

Unit Nameplate

The unit nameplate is located at the front of the unit. It includes the unit model number, serial number, electrical characteristics, refrigerant charge, and other pertinent unit data.

Compressor Nameplate

The nameplate for the compressors are located on the compressor shell.

Unit Description

Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and run tested for proper control operation.

Water-to-Refrigerant Coils

The co-axial water-to-refrigerant heat exchanger for the 3/4-ton through 3ton equipment is constructed of copper or cupro-nickel (option) for the water section and stainless steel for the refrigeration section.

The heat exchanger is leak tested to assure there is no cross leakage between the water and refrigerant gas.

Water Connections

1/2" or 3/4" water connections are located on the chassis’s upper section and clearly labeled for water-in/out hose to riser hook-up.

Blower/Motor

The blower and motor is located inside the unit cabinet. The blower and motor may be removed from the cabinet through the chassis opening. After removing the chassis, the blower assembly is strapped into the unit cabinet through a single metal, flexible bracket. We refer to this bracket as a housing belly bracket. After detaching one screw at the bottom/front edge of the bracket, the housing and motor are free to be lifted from the fan deck.

Sound Attenuation

Sound attenuation is applied as a standard feature in the product design. The enhanced reduction package includes a heavy gage base plate, and gasket/ insulation around the compressor enclosure.

An optional deluxe sound reduction package is also available. It includes a heavy gage base plate, gasket and insulation around the compressor enclosure, and vibration isolation between the chassis and cabinet. An additional dampening treatment is applied around the compressor enclosure to achieve greater acoustical reductions.

Controls

The control system offered to control the unit is a Basic 24 volt control for the 3/4-ton through 2-ton retrofit (WPRD) equipment. A 50 VA transformer is factory supplied on this unit configuration. See wiring diagram on chassis access panel for field wiring connection to the 24 volt mechanical thermostat.

Deluxe 24V Controls

(GET model)

Units containing the Deluxe 24V control design will incorporate a microprocessor-based control board. The Trane microprocessor board is factory wired to a terminal strip to provide all necessary terminals for field connection. The deluxe board is equipped with a random start relay, anti-short cycle timer, brown out protection, compressor disable, unit safety control, diagnostics and a generic relay (which may be available for field use). See page 16 for diagnostic information. Power wiring is made at the contactor. The wiring is fed through the left or right conduit tube, and into the cabinet’s control box (contactor).

ZN510 Controls

(GET option)

Units incorporating the ZN510 control option design will include a digital LonTalk control board will support such options as: random start delay, heating/ cooling status, occupied/unoccupied mode and fan/filter status.

Power wiring is made at the contactor. The wiring is fed through the left or right conduit tube, and into the cabinet’s control box (contactor). See manual WSHP-IOP-2 for diagnostic information.

Schrader Connections

Connections for the low and high side of the refrigeration system are located conveniently on the chassis’ top beneath a sheet metal plate.

certified control board. The

WSHP-SVN08B-EN 5

Table 1: Unit weights

Size

009 135 115

012 135 115

015 175 150

018 175 150

024 225 195

036 225 195

009 90 80

012 95 85

015 110 100

018 115 105

024 190 180

036 200 190

Shipping

Weight

with pallet (lb)

Cabinet

Chassis

w/o pallet (lb)

Shipping

Weight

Dimensions/Weights/ Clearance

WARNING

Improper Unit Lift!

Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in death or serious injury or possible equipment or property-only damage.

RSD

ALLOW 36" (914 mm) AT UNIT FRONT FOR CHASSIS REMOVAL

Figure 1: Mechanical clearances

Unit Location and Clearances

Locate the unit in an indoor area. The ambient temperature surrounding the unit must not be less than 45°F. Do not locate the unit in areas subject to freezing.

Attention should be given to service clearance and technician safety. The unit chassis should be easily removed from the cabinet in all applications. There must be enough space for service personnel to perform maintenance or repair. Provide sufficient room to make water, and electrical connection(s). Local and national codes should be followed in providing electrical power connections. See Fig- ure 1 for mechanical clearances.

6 WSHP-SVN08B-EN

Dimensions

GET 009-036

8" (203)

(318)

12 1/2"

TOP

1 1/4" (32)

LOW VO LTAG E

CONNECTION BOX

FOR THERMOSTAT

3 3/4"

(95)

8" (203)

3 3/4"

(95)

12 1/2"

(318)

RSD

OPTIONAL

DUCT OPENING

1" (12.7) DUCT

COLLAR

(25.4)

SWAGE 3" (76)

SUPPLY-AIR

OPENING

VARIES DEPENDENT ON RISER O.D.

1" (25.4)

RETURN

SUPPLY

DRAIN

1/2" (12.7) O.D. ELECTRIC CONDUIT

1" (25.4)

GET A B C D E F

009, 012 16 1/4" (413) 16 1/4" (413) 8 1/8" (206) 39 1/8" (994) 14 3/4" (375) 3/4" (19)

015-018 18" (457) 20" (508) 10" (254) 40 5/8" (1032) 18 3/4" (476) 3/4" (19)

024-036 24" (610) 24" (610) 12" (305) 49 5/8" (1260) 22 5/8" (575) 3/4" (19

11" (279) FOR 80" (2032) CABINET HEIGHT

3" (76) FOR 88" (2235) CABINET HEIGHT

SUPPLY-AIR OPENINGS AND RISER LOCATIONS CANNOT

BE ON THE SAME SIDE OF THE UNIT.

RISER LOCATION CAN BE ON ANY SIDE EXCEPT FRONT,

AND MAY BE SUPPLIED BY TRANE OR BY OTHERS.

CONTROL BOX

TO 120" (3048)

FROM 96" (2438)

THR OWAWAY

60" (1524)

4 3/4"

(121)

FILTER

CHASSIS

ACCESS

PANEL

DRAIN

CONNECTION

3/4" (19) O.D.

ALL OTHER UNITS ARE 88" (2235) IN HEIGHT

UNITS WITH TOP DISCHARGE ARE 80" (2032) IN HEIGHT

RISER CONNECTION 1/2” (13) NPTE = 009-018 3/4” (19) NPTE = 024,036

2 1/2" (63.5)

NOTE: RIGHT RISER LOCATION SHOWN IN FRONT AND RIGHT VIEWS.

FRONT RIGHT SIDE

WSHP-SVN08B-EN 7

Return Air (hinged) Acoustical Door

The hinged acoustical door is recessed into the wall so that the door is flush with the surface of the wall.

The opening through the wall for the door assembly must be centered with the return-air opening of the unit cabinet. For full installing instructions of the return-air acoustical door, see page 12.

Dimensions

Hinged Acoustical Door

3 1/2” ±3/8”

SHEETROCK

RETURN AIR OPENING

FLANGE ON CABINET

2“ X 4” STUD

1“ X 1” CLOSED CELL INSULATION

1 1/4”

+1/2”/-0”

SHEET ROCK

Unit Size

SHEETROCK

RETURN AIR

DOOR FRAME

1“ X 1” CLOSED

CELL INSULATION

OPENING

012

015 018

024 036

3 1/2” ±3/8”

19 1/4”

(489)

23 1/4”

(591)

27 1/8”

(689)

RETURN AIR OPENING

FLANGE ON CABINET

44 1/8”

(1121)

45 1/4”

(1149)

54 5/8”

(1387)

2 X 4 STUD

RETURN-AIR OPENING FLANGE ON CABINET

RETURN AIR

DOOR FLANGE

SHEETROCK

Note: Finished wall and framing should not touch the unit cabinetry.

CABINET

2“ X 4” STUD

CABINET

1“ X 1” CLOSED CELL INSULATION

1 1/4”

+1/2”/-0”

TOP VIEW

1“ X 1” CLOSED

CELL INSULATION

RETURN AIR

DOOR FRAME

SHEETROCK

FLOOR

1 1/2” X 2 3/8”

3 1/2” ±3/8”

RETURN-AIR OPENING FLANGE ON CABINET

2 1/4“

4 5/8“

CABINET

5“

SIDE VIEW

8 WSHP-SVN08B-EN

Installation

General Installation Checks

The checklist below is a summary of the steps required to successfully install a unit. This checklist is intended to acquaint the installing personnel with procedures required in the installation process. It does not replace the detailed instructions called out in the applicable sections of this manual.

1 Remove packaging and inspect the

unit. Check the unit for shipping damage and material shortage; file a freight claim and notify appropriate sales representation.

Note: The unit cabinet is packaged in a wooden crate. A pry bar and/ or hammer will be needed for packaging removal.

The chassis sits inside a cardboard tray with an upper box for protection. Typically four chassis will be shrink-wrapped to a single pallet.

2 Verify the correct model, options

and voltage from the unit nameplate.

3 Verify the installation location of

the unit will provide the required clearance for proper operation.

4 Remove refrigeration access panel

and inspect the unit. Be certain the refrigerant tubing has clearance from adjacent parts.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

Main Electrical

5 Verify the power supply complies

with the unit nameplate specifications.

6 Inspect all control panel compo-

nents; tighten any loose connections.

7 Connect properly sized and pro-

tected power supply wiring to a field-supplied/installed disconnect switch and to the unit power block (1TB1) in the unit’s cabinet control box for equipment.

8 Install proper grounding wires to

an earth ground.

Note: All field-installed wiring must comply with NEC and applicable local codes.

Low Voltage Wiring (AC & DC) Requirements

9 Connect properly sized control wir-

ing to the proper termination points between the field supplied thermostat and the terminal plug in the equipment’s junction box.

WSHP-SVN08B-EN 9

Installation

FLOOR

Figure 2: Stacking illustration

3" SWAGE

WARNING

Improper Unit Lift!

Unit Placement

If unit cabinet assembly includes factory provided risers, and "no" field

provided between-the-floor riser extensions, please move to Step 1.

Note: Risers are designed to accommodate a maximum of 1 1/2" to 3" expansion and contraction. If the total calculated riser expansion exceeds 3", expansion devices must be field provided.

If unit cabinet assembly includes factory provided risers and field provided between-the-floor riser extensions are required, install the extensions before installing the cabinet.

1 Install drain valve, shut-off/balanc-

ing valves, flow indicators and drain at the base of each supply and return riser to enable system flushing at start-up, balancing and service/maintenance.

2 Lift cabinet into space while align-

ing it into the 3"swage of the riser below.

Note: Take extra care as not to scrape or dent risers during positioning. The riser should fall approximately 2" into the 3" swage. This will allow for the variation in floor-to-floor dimensions, and keep the riser joints from bottoming out.

3 Level the cabinet.

4 Plumb risers in two planes to as-

sure proper unit operation and condensate drainage.

5 Anchor all units into place.

6 For field provided risers, center the

supply/return stubouts into the unit

expansion slots. The stubouts should be perpendicular to the cabinet panel.

7 Verify all risers are vertical and that

they penetrate the swaged joint at least 1". Riser should not be allowed to bottom out.

8 Braze riser joints. Soft solder or

low-temperature alloys should not be used in this application.

9 If risers are field provided, it is rec-

ommended that the risers be anchored to the building structure with a minimum of one contact point. For expansion and contraction reasons, do not fasten risers rigidly to the building.

10 Seal access holes made through the

cabinet for piping with suitable material to help eliminate air leakage.

11 See page 14 for system flushing.

Water Connection

For vibration isolation, it is recommended that flexible steel braided hoses be installed instead of hard piping between the vertical risers and the unit chassis.

Trane offers 4-types of hose kit variations:

• Stainless steel braided flexible hose with manual shut-off (ball) valves

• Stainless steel braided flexible hose with manual deluxe shut-off (ball) valves

• Stainless steel braided flexible hose with manual circuit-setter valve

• Stainless steel braided flexible hose with automatic balancing valve

Additional accessories, such as a strainer are recommended for use to eliminate contaminants from entering the co-axial water-to-refrigerant heat exchangers.

10 WSHP-SVN08B-EN

Installation

Field Installed Power Wiring

Power wiring to the equipment must conform to National and Local Electric Codes (NEC) by a professional electrician.

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

Verify that the power supply available is compatible with the unit’s nameplate. Use only copper conductors to connect the power supply to the unit.

CAUTION

Use Copper Conductors Only!

Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors may result in equipment damage.

The high voltage connection is made at the 1PB1 power block in the cabinet control box. Refer to the customer connection diagram that is shipped with the unit for specific termination points.

Provide proper grounding for the unit in accordance with the local and national codes.

Control Power Transformer

The 24-volt control power transformers are to be used only with the accessories called out in this manual. Transformers rated greater than 50 VA are equipped with internal circuit breakers. If a circuit breaker trips, turn OFF all power to the unit before attempting to reset it.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects and discharge motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

The transformer is located in the chassis control box.

FACTORY CONDUIT

Figure 3: Power wire entrance

Main Unit Power Wiring

A field supplied disconnect switch must be installed at or near the unit in accordance with the National Electric Code (NEC latest edition).

Location of the applicable electric service entrance for HIGH (line voltage) may be found in Figure 3.

1 Route power wire to the cabinet

control box through the factory installed conduit at the top of the unit cabinetry.

WSHP-SVN08B-EN 11

Installation

Drywall Installation

Before installing drywall around cabinet. Cover the cabinet supply and return openings with plastic or cardboard to help prevent dust or construction debris from reaching unit components. Warranties will be voided if paint or foreign debris is allowed to contaminate internal unit components.

The location of the drywall may be dependent upon the type of return air access design.

1 Units that contain a field provided

return air access assembly, contractor must calculate location of drywall to allow for frame mounting.

Units utilizing Hinged Acoustic Door Assembly.

1 Locate the side studs a minimum of

1 1/4-inches and a maximum of 1 3/ 8-inches from the cabinet to the side of the stud. This critical dimension, combined with "distance between studs" is used to determine the sideto-side opening for the door, dimen- sion A. The distances provided in the table are a "minimum" dimension. Allow 3 1/2-inches from the front of the cabinet to the sheet rock surface, Figure 4 - Top View. Figure

5, mock-up of stud placement.

2 The height of the door assembly

must be positioned to recess the door 2 1/4-inches from the cabinet’s return-air opening, Figure 4 - Side

View blow-up.

3 Locate dimensions A and B for sheet

rock opening size. The position of the sheet rock opening must be centered side-to-side with the return-air opening in the cabinet. Ensure the bottom of the sheet rock opening is 2 1/4-inches below the return-air opening in the cabinet. This allows the door recess to rest on the bottom of the sheet rock opening for proper vertical placement of the door.

4 Place the door frame into the sheet rock opening. A positive seal is critical be-

tween the back of the door frame and the front of the cabinet. Ensure that the gasket material seals properly. Note: When placing the sheet rock panel, make

certain the opening for the door is centered with the return-air opening in the cabinet (±1/8").

3 1/2” ±3/8”

SHEET ROCK

Unit Size

SHEETROCK

RETURN AIR

DOOR FRAME

1“ X 1” CLOSED

CELL INSULATION

1“ X 1” CLOSED

CELL INSULATION

RETURN AIR

DOOR FRAME

SHEETROCK

FLOOR

1 1/2” X 2 3/8”

OPENING

012

015 018

024 036

3 1/2” ±3/8”

19 1/4”

(489)

23 1/4”

(591)

27 1/8”

(689)

44 1/8” (1121)

45 1/4” (1149)

54 5/8” (1387)

2 X 4 STUD

RETURN-AIR OPENING FLANGE ON CABINET

2 1/4“

4 5/8“

CABINET

SHEETROCK

RETURN AIR OPENING

FLANGE ON CABINET

RETURN AIR OPENING

FLANGE ON CABINET

SHEETROCK

Note: Finished wall and framing should not touch the unit cabinetry.

5“

SIDE VIEW

RETURN AIR

DOOR FLANGE

CABINET

2“ X 4” STUD

CABINET

2“ X 4” STUD

1“ X 1” CLOSED CELL INSULATION

TOP VIEW

1 1/4”

+1/2”/-0”

1 1/4”

+1/2”/-0”

Figure 5:

Figure 4: Drywall installation for hinged acoustic door

12 WSHP-SVN08B-EN

Installation

1 Secure the door frame to the side

studs using the holes located in the door frame and field provided screws, Figure 6.

Figure 6: Door opening

Note: If the gap between the door frame, and the side stud is over 1/16inch, place a shim in between the door frame and the stud to prevent the door frame from bending/denting.

2 Place the air panel into the door

opening. The gasket on the back side of the air panel should seal around the coil perimeter, Figure 7.

Figure 7: Air panel gasket

3 After verifying that the air panel gas-

ket is sealed to the coil, secure the air panel to the door frame using the slots located on the sides of the air panel, Figure 8.

Figure 8: Secure to door frame

4 Install Filter.

5 Vacuum all dust and construction

debris from unit after cutting out supply/return openings.

Supply Air Ductwork

1 A 2" (50.8 mm) duct flange (field

provided) may be required to help eliminate supply air from recirculating back into the return air, air-to-refrigerant coil prior to discharging into the space.

2 Equipment containing a top dis-

charge, ducted design: install field ductwork to the unit providing a water tight flexible connector at the unit. This helps prevent operating sounds from transmitting through the ductwork. Elbows with turning vanes or splitters are recommended to minimize air noise due to turbulence and to help reduce static pressure.

Chassis Installation

1 Remove three 16-inch bolts on the

chassis and discard, Figure 9.

Figure 9: Shipping bolts

2 Rotate the triangular metal plate to

cover the bolt holes in the chassis. Secure with two sheet metal screws.

3 Remove two shipping brackets (one

on each side) attached to the chassis slide rails and discard, Figure 10.

Note: Remove this bracket only if the enhanced sound package design is preferred.

Figure 10: Bracket removal for enhanced sound package

4 Connect water coil pipe to the sys-

tem riser with a flexible steel hose assembly.

5 Verify that the shut-off/balancing

valve in the return line/supply line are closed.

6 Place shut-off valves in appropriate

location (see sticker on the equipment for best placement recommendation) to allow chassis to slide easily in/out of unit cabinetry.

WSHP-SVN08B-EN 13

Installation

WARNING

Live Electrical Components!

7 Flush system. See Cleaning and

Flushing the Water Loop for flushing

instructions.

8 Open the unit water valves and

check piping for leaks.

9 Connect electrical to unit chassis via

the quick connect mating plugs.

Note: Four plugs are included (motor, optional condensate overflow, power and thermostat).

10Slide chassis into the cabinet. Cen-

ter the chassis left to right to minimize sound transmission. See

Figure 11.

Figure 11: Install chassis centered

11 Verify unit’s air filter is properly

place in the chassis filter rack.

12 Install cabinet’s front cover to the

hinged door.

IMPORTANT Ensure the gasket material creates a positive seal around the entire coil to avoid coil bypass.

If a field supplied door is used, ensure the front cover is attached to the building structure and not the unit cabinet.

Supply Grille installation

See Table 2 for supply air dimensions.

1 Install the supply grille(s) into the

cabinet discharge opening. Insure there are no air gaps between the cabinet supply air and the grille. This helps prevent recirculation of supply air into the return air opening behind the drywall.

2 Secure grille(s) into the drywall via

two screws.

Cleaning and Flushing the Water Loop

After the piping system is complete, the flexible hose connectors should be doubled back to complete the water circuit external to the unit (avoiding trash settle-out in the condenser). An extra pipe may be necessary to connect the hose kits. See Page 15 for antifreeze/water mixture by volume.

3 Water circulation system should be

filled with clean water using the water make up connections. Note: Air

vents should be opened during filling.

4 With the air vents closed, start the

circulating pump and then crack the air vents to bleed off the trapped air, assuring circulation through all components of the system.

Note: Make up water must be available to the system to replace the volume formerly occupied by the air that is bled off.

GET

Model

009, 012

015, 018,

024

036

Single Grille

100% CFM

12W x 10H

(305 x 254)

14W x 12H

(356 x 305)

Not

Recommended

5 With the air vented and the water

circulating, the entire system should be checked for leaks with repairs made as required.

6 Operate the supplementary heat

system making checks per manufacturer’s instructions. During this operation, visual checks should be made for leaks that may have occurred due to increased heat. Repair as required.

7 Open the system at the lowest point

for the initial blow down (making sure the make up water is equal to the water being dumped). Continue blow down until the water leaving the drain runs clear, but not less than 2 hours.

8 Shut down pumps and supplemen-

tary heat system. Reconnect the hoses placing the water-to-refrigerant heat exchanger in the water circulating system.

Note: Vents should be open when the pumps and supplementary heat system are shut down.

CONNECTION

HOSE

WATER-SOURCE

HEAT PUMP

CIRCULATING

TEMPORARY

CONNECTION

FOR SYSTEM

FLUSHING

PUMP

GROUND-LOOP

COOLING TOWER/BOILER

Figure 12: Flushing the water loop

Table 2: Supply air opening size

Two Grille

50% CFM

10W x 6H

(254 x 152)

14W x 12H

(356 x 305)

16W x 14H

(406 x 356)

Three Grille

33% CFM

Not

Recommended

12W x 8H

(305 x 203)

14W x 12H

(356 x 305)

Top Discharge

Up to 100%

CFM

14 x 10

(356 x 254)

16 x 14

(406 x 356)

17 x 17

(432 x 432)

14 WSHP-SVN08B-EN

Installation

Using Antifreeze

In areas of the country where entering water temperatures drop below 45°F or where piping is being run through areas subject to freezing, the loop must be freeze protected by using an approved antifreeze solution to prevent the earth loop water from freezing inside the heat exchanger. Methanol and glycols are the most commonly used antifreeze solutions. Consult your geothermal unit supplier for locally approved solutions in your area.

Propylene glycol is not recommended in installations where the water temperature are expected to fall below 30°F. At extreme temperatures, the viscosity increases to the point where normal loop circulating pumps may not maintain proper flow.

If propylene glycol is the only locally approved solution for anti-freeze, good engineering practices should be used to achieve the desired flow.

Calculate the approximate volume of water in the system by using the requirements detailed in Table 8, Water Volume. Add three gallons to this total to allow for the water contained in the hose kit and geothermal unit.

Table 3: Antifreeze requirements based on volume

Type of Antifreeze

Methanol 25% 21% 16% 10% 3%

Propylene Glycol ----6%

Minimum Temperature for Freeze Protection

10°F 15°F 20°F 25°F 30°F

WSHP-SVN08B-EN 15

Low Voltage Wiring

Factory ordered thermostats and zone sensors are pre-wired with a quick connecting plug.

1 After installing the cabinet assem-

bly, simply plug the male portion of thermostat/zone sensor plug into the female portion of the plug located inside the unit’s junction box.

2 Mount the thermostat or zone sen-

sor on the finished drywall.

Thermostat/zone sensor connection is shown in Figure 13.

Low Voltage Wiring for Field Provided Thermostats/Zone Sensors

Ensure that the AC control wiring between the controls and the unit’s termination point does not exceed three (3) ohms/conductor for the length of the run.

Note: Resistance in excess of 3-ohms per conductor may cause component failure due to insufficient AC voltage supply.

Check all loads and conductors for grounds, shorts, and mis-wiring.

Use copper conductors unless otherwise specified.

Do not run the AC low voltage wiring in the same conduit with the high voltage power wiring.

Table 4: 24V AC conductors

Distance from unit

to Control

000-460 feet 18 gauge

461-732 feet 16 gauge

733-1000 feet 14 gauge

Recommended

Wire Size

Installation

Low Voltage Wiring

Factory provided plug

Six (6) Pin Connector/Harness

Red = 24V Black = Fan Orange = RV Yellow = Compressor Blue = Common

Figure 13: Zone sensor connection

Table 5: Deluxe controller diagnostic LEDs

Color: Green Color: Red

LED1 LED2 LED3

OFF OFF OFF Control OFF

ON OFF OFF Normal/Compressor OFF

ON OFF FLASH Anti-short Cycle

ON OFF ON Normal/Compressor ON

FLASH ON OFF Brownout Condition

ON FLASH ON Soft Lockout (low pressure)

ON FLASH FLASH Soft Lockout (high pressure)

ON ON ON Manual Lockout (low pressure)

ON ON FLASH Manual Lockout (high pressure)

ON FLASH OFF Manual Lockout (condensate overflow)

ON ON OFF Compressor Disable

Controller Mode

16 WSHP-SVN08B-EN

Installation

Air Flow Adjustment

Blower Motor Speed Retrofit

Motors installed in the unit have multiple speed configurations. To modify the rpm of the motor, the following steps may be followed.

1 Locate the blower motor relay in-

side the chassis control box. 2 Remove the undesired speed tap. 3 Select desired speed tap wire by

using information from Table 7. 4 Connect desired tap wire to the

WARNING

1K4 relay at spade 4. 5 Reconnect power to the unit.

Hazardous Voltage!

Table F1: Blower External Static Pressure without Return Air Door (RAD), with filter

Model

Speed

Tap

Ducted

No. GET009HighYes280482-456422383347308--------GET009LowYes---341329309283---------GET009HighNo--350-------------GET009LowNo--285-------------GET012 High Yes 380 481 - - - 481 458 435 411 385 - - - - - - GET012 Low Yes - - - 442 422 404 384 - - - - - - - - - GET012 High No - - 492 - - - - - - - - - - - - - GET012 Low No - - 402 - - - - - - - - - - - - - GET015HighYes475652-----652631611584561535503467429689 GET015LowYes---582566551535519505486------GET015HighNo--585-------------GET015LowNo--485-------------GET018 High Yes 570 800 - - - - - - - 799 772 747 723 693 664 632 603 GET018 Low Yes - - - 648 642 628 613 596 580 - - - - - - - GET018 High No - - 713 - - - - - - - - - - - - - GET018 Low No - - 552 - - - - - - - - - - - - - GET024HighYes760974----974954927905877846824790--GET024LowYes---878853836814793773-------GET024HighNo--987-------------GET024LowNo--807-------------GET036 High Yes 1135 1344 - - - - - - - - - - 1344 1313 1282 1255 1219 GET036 Low Yes - - - 1271 1263 1253 1238 1230 1213 1196 1178 1155 - - - - GET036 High No - - 1324 - - - - - - - - - - - - - GET036 Low No - - 1229 - - - - - - - - - - - - - -

1 The NO "Ducted" option is for non-ducted (free return) units. 2 Units specified as "non-ducted" (free return) are factory wired to low-speed. 3 Units specified as "ducted" are factory wired to high-speed.

Min

CFM

Max CFM

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7

Table 6: Lead change

Lead Colors

Lead Speed High Low

Blower 1G 9A

External Static Pressure (in. of wg)

WSHP-SVN08B-EN 17

Electrical Requirements

Table F2: Blower External Static Pressure with Return Air Door (RAD), with filter

Model No.

GET009HighYes280482-451417378342303--------GET009LowYes- - -336324304278---------GET009HighNo- -345-------------GET009LowNo- -280-------------GET012 High Yes 380 481 - - - 459 436 413 389 363 - - - - - - GET012 Low Yes - - - 420 400 382 362 - - - - - - - - - GET012 High No - - 470 - - - - - - - - - - - - - GET012 Low No - - 380 - - - - - - - - - - - - GET015HighYes475652-----642621601574551525493457419679 GET015LowYes- - -572556541525509495476------GET015HighNo- -575-------------GET015LowNo- -475-------------GET018 High Yes 570 800 - - - - - - - 774 747 722 698 668 639 607 578 GET018 Low Yes - - - 623 617 603 588 571 555 - - - - - - - GET018 High No - - 690 - - - - - - - - - - - - - GET018 Low No - - 524 - - - - - - - - - - - - - GET024HighYes760974----927907880858830799777743--GET024LowYes- - -831806789767746726-------GET024HighNo- -940-------------GET024LowNo- -760-------------GET036 High Yes 1135 1344 - - - - - - - - - - 1250 1219 1188 1161 1125 GET036 Low Yes - - - 1177 1169 1159 1144 1136 1119 1102 1084 1061 - - - - GET036 High No - - 1280 - - - - - - - - - - - - - GET036 Low No - - 1140 - - - - - - - - - - - - - -

Speed

Tap

Ducted

Min

CFM

Max CFM

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7

External Static Pressure (in. of wg)

Table E1: Electrical Performance

Model No. Oversized Blower Volt s

GET009 No 208/60/1 4.0 3.4 22.2 0.6 1/10 4.9 15 GET009 No 220-240/50/1 3.6 3.1 18.8 0.5 1/10 4.4 15 GET009 No 230/60/1 4.0 3.4 22.2 0.6 1/10 4.9 15 GET009 No 265/60/1 3.6 3.1 18.8 0.5 1/10 4.4 15 GET012 No 208/60/1 5.7 5.0 27.9 0.7 1/8 6.9 15 GET012 No 220-240/50/1 4.9 4.3 22.2 0.6 1/8 6.0 15 GET012 No 230/60/1 5.7 5.0 27.9 0.7 1/8 6.9 15 GET012 No 265/60/1 4.9 4.3 22.2 0.6 1/8 6.0 15 GET015 No 208/60/1 6.1 5.4 29.0 0.7 1/8 7.5 15 GET015 No 220-240/50/1 5.4 4.8 27.0 0.6 1/8 6.6 15 GET015 No 230/60/1 6.1 5.4 29.0 0.7 1/8 7.5 15 GET015 No 265/60/1 5.4 4.8 27.0 0.6 1/8 6.6 15 GET018 No 208/60/1 9.3 7.6 45.0 1.7 1/5 11.2 15 GET018 No 220-240/50/1 7.4 6.3 32.0 1.1 1/5 9.0 15 GET018 No 230/60/1 9.3 7.6 45.0 1.7 1/5 11.2 15 GET018 No 265/60/1 7.4 6.3 32.0 1.1 1/5 9.0 15 GET024 No 208/60/1 13.1 10.9 56.0 2.2 1/5 15.8 25 GET024 No 220-240/50/1 11.7 9.9 55.0 1.8 1/5 14.2 20 GET024 No 230/60/1 13.1 10.9 56.0 2.2 1/5 15.8 25 GET024 No 265/60/1 11.7 9.9 55.0 1.8 1/5 14.2 20 GET036 No 208/60/1 19.3 16.0 82.0 3.3 1/2 23.3 35 GET036 No 220-240/50/1 16.4 13.6 64.0 2.8 1/2 19.8 30 GET036 No 230/60/1 19.3 16.0 82.0 3.3 1/2 23.3 35 GET036 No 265/60/1 16.4 13.6 64.0 2.8 1/2 19.8 30

Tota l

FLA

Comp.

RLA

Comp.

LRA

Blower

Motor

FLA

Blower

Motor

Minimum

Circuit

Ampacity

Overcurrent

Protective

Device

18 WSHP-SVN08B-EN

Pre-Start Checklist

Pre-Start-up Checklist

Before energizing the unit, the following system devices must be checked:

____ Is the high voltage power supply correct and in accordance with the nameplate ratings?

____ Is the field wiring and circuit protection the correct size?

____ Is the low voltage control circuit wiring correct per the unit wiring diagram?

____ Is the piping system clean/complete and correct? (A recommendation of all system flushing of debris from

the water-to-refrigerant heat exchanger, along with air purging from the water-to-refrigerant heat exchanger be done in accordance with the Closed-Loop/Ground Source Heat Pump Systems Installation Guide).

____ Is vibration isolation provided? (i.e. unit isolation pad, hose kits)

____ Is unit serviceable? (See clearance specifications on page 6).

____ Are the low/high-side pressure temperature caps secure and in place?

____ Are all the unit access panels secure and in place?

____ Is the thermostat in the OFF position?

____ Is the water flow established and circulating through all the units?

____ Is the duct work (if required) correctly sized, run, taped, insulated and weather proofed with proper unit

arrangement?

____ Is the condensate line properly sized, run, trapped and pitched?

____ Does the indoor blower turn freely without rubbing?

____ Has all work been done in accordance with applicable local and national codes?

____ Has heat transfer fluid been added in the proper mix to prevent freezing in closed system application?

____ Are the compressor bolts removed from the chassis?

____ Have the chassis isolation rails been released?

____ Is there a good seal between the front air panel and the coil?

WSHP-SVN08B-EN 19

Initial Unit Start-up

Sequence of Operation

Start-up with deluxe controls is included below:

Note: Start-up for the Tracer

WARNING

ZN510 controller may be found in WSHP-IOP-2.

Live Electrical Components!

1. Set the thermostat to the highest position.

2. Set the thermostat system switch to COOL with the fan control to AUTO. The compressor should NOT run.

3. Reduce the temperature control setting until the compressor, reversing valve, solenoid valve, and loop pump are energized. Adjust water flow utilizing pressure/temperature plugs and comparing to tables con-

tained in specification sheet data. Water leaving the heat exchanger should be warmer than the entering water temperature (approximately 9°F-12°F); blower operation should be smooth; compressor and blower amps should be within data plate ratings; the suction line should be cool with no frost observed in the refrigerant circuit.

4. Check the cooling refrigerant pressures against values in Table OP1. (Page 21).

5. Turn the thermostat switch to the OFF position. Unit should stop running and the reversing valve should

de-energize.

6. Leave unit off for approximately FIVE minutes to allow for pressure equalization.

7. Turn the thermostat to the lowest setting.

8. Set the thermostat system switch to the HEAT position.

9. Adjust the temperature setting upward until the unit is energized. Warm air should blow from the register.

A water temperature decrease of approximately 5°F-9 °F leaving the heat exchanger should be noted. The blower and compressor operation should be smooth with no frost observed in the refrigeration circuit.

10. Check the heating refrigerant pressures against values in Table OP1. (Page 21)

11. Set the thermostat to maintain the desired space temperature.

12. Instruct the owner on system operation.

20 WSHP-SVN08B-EN

Operating Pressures

Table OP-1: Operating Pressures

GENERAL: There are many variables (airflow, air temperatures) in an air conditioning system that will affect operating refrigerant pressures and temperatures. The chart below shows approximate conditions and is based on air flow at the rated SCFM, entering air at 80.6 °FDB, 66.2 °FWB in cooling, 68 °FDB in heating. (+)Heating data with 35 °F EWT is based on the use of an anti-freeze solution having a freezing point 20 °F lower than the minimum expected entering temperature.

Operating Data

Model

GET 009 35 1.8 46 - 52 158 - 201 5 - 6 11 - 15

GET 009 35 2.25 46 - 53 159 - 203 4 - 5 12 - 15

GET 009 45 1.8 68 - 78 100 - 127 11 - 14 11 - 15 55 - 63 171 - 218 6 - 7 13 - 17

GET 009 45 2.25 68 - 78 97 - 123 9 - 11 12 - 15 56 - 65 172 - 219 5 - 6 14 - 18

GET 009 55 1.8 70 - 80 117 - 148 11 - 14 11 - 14 65 - 75 182 - 231 7 - 9 15 - 19

GET 009 55 2.25 70 - 80 113 - 144 9 - 11 12 - 15 66 - 76 183 - 233 6 - 7 16 - 20

GET 009 68 1.8 73 - 84 142 - 180 10 - 13 11 - 14 78 - 90 193 - 246 8 - 10 18 - 22

GET 009 68 2.25 73 - 84 138 - 176 9 - 11 12 - 15 79 - 91 195 - 248 7 - 9 18 - 23

GET 009 75 1.8 75 - 86 157 - 199 10 - 13 11 - 14 85 - 98 201 - 256 9 - 11 19 - 24

GET 009 75 2.25 74 - 86 153 - 195 8 - 11 11 - 15 87 - 100 202 - 257 7 - 9 19 - 25

GET 009 86 1.8 77 - 88 183 - 233 10 - 13 11 - 14 96 - 110 208 - 265 10 - 13 21 - 26

GET 009 86 2.25 76 - 88 179 - 227 8 - 11 11 - 15 98 - 113 209 - 266 8 - 10 21 - 27

GET 009 95 1.8 78 - 90 206 - 262 10 - 13 11 - 14

GET 009 95 2.25 78 - 90 202 - 257 8 - 10 11 - 14

GET 012 35 2.5 44 - 50 160 - 204 5 - 6 19 - 24

GET 012 35 3.1 45 - 51 162 - 206 4 - 5 19 - 24

GET 012 45 2.5 68 - 78 106 - 135 10 - 13 18 - 23 54 - 62 170 - 217 5 - 7 21 - 27

GET 012 45 3.1 67 - 77 102 - 130 9 - 11 19 - 24 55 - 63 172 - 219 4 - 6 22 - 27

GET 012 55 2.5 72 - 83 124 - 158 10 - 13 18 - 23 64 - 74 181 - 230 6 - 8 24 - 31

GET 012 55 3.1 71 - 82 120 - 153 9 - 11 18 - 23 65 - 75 182 - 232 5 - 7 25 - 31

GET 012 68 2.5 74 - 86 152 - 193 10 - 13 17 - 22 75 - 86 192 - 245 7 - 9 27 - 35

GET 012 68 3.1 74 - 85 147 - 187 8 - 11 18 - 23 76 - 87 194 - 247 6 - 8 28 - 36

GET 012 75 2.5 76 - 87 168 - 213 10 - 13 17 - 21 79 - 90 196 - 250 8 - 10 29 - 37

GET 012 75 3.1 75 - 86 163 - 207 8 - 10 17 - 22 79 - 91 198 - 252 6 - 8 29 - 37

GET 012 86 2.5 77 - 89 195 - 248 10 - 12 16 - 20 84 - 96 203 - 258 8 - 11 30 - 39

GET 012 86 3.1 77 - 88 190 - 242 8 - 10 16 - 21 85 - 97 204 - 260 7 - 9 31 - 39

GET 012 95 2.5 79 - 91 219 - 279 9 - 12 15 - 19

GET 012 95 3.1 78 - 90 214 - 273 8 - 10 15 - 19

GET 015 35 2.8 42 - 49 161 - 204 5 - 7 16 - 20

GET 015 35 3.5 44 - 51 163 - 208 4 - 6 16 - 20

GET 015 45 2.8 71 - 81 100 - 127 12 - 15 16 - 20 51 - 59 171 - 217 6 - 8 18 - 23

GET 015 45 3.5 71 - 81 97 - 124 10 - 12 16 - 21 53 - 61 174 - 221 5 - 7 19 - 24

GET 015 55 2.8 73 - 84 116 - 147 12 - 15 16 - 20 61 - 70 181 - 231 8 - 10 21 - 26

GET 015 55 3.5 73 - 84 112 - 143 10 - 12 16 - 20 63 - 72 184 - 234 6 - 8 21 - 27

GET 015 68 2.8 75 - 86 141 - 179 12 - 15 15 - 20 75 - 87 195 - 249 9 - 12 24 - 31

GET 015 68 3.5 74 - 86 137 - 174 10 - 12 16 - 20 77 - 89 198 - 252 7 - 9 25 - 31

GET 015 75 2.8 75 - 86 156 - 199 12 - 15 15 - 19 83 - 95 203 - 258 10 - 13 26 - 33

GET 015 75 3.5 75 - 86 152 - 194 10 - 12 15 - 19 84 - 97 205 - 261 8 - 10 26 - 34

GET 015 86 2.8 76 - 87 184 - 234 12 - 15 14 - 18 92 - 106 211 - 269 11 - 14 28 - 36

GET 015 86 3.5 76 - 87 179 - 228 9 - 12 15 - 19 94 - 108 214 - 272 9 - 12 29 - 37

GET 015 95 2.8 77 - 88 208 - 265 11 - 14 14 - 18

GET 015 95 3.5 77 - 88 203 - 258 9 - 12 14 - 18

Entering

Water

Temp, °F

Water

Flow GPM

Suction

Pressure,

PSIG

Cooling Heating

Discharge Pressure,

PSIG

Water

Temp

Rise, °F

Air Temp

Drop,

°FDB

Suction

Pressure,

PSIG

Discharge

Pressure,

PSIG

Water

Temp

Drop, °F

Air Temp

Rise, °FDB

WSHP-SVN08B-EN 21

Operating Pressure

Table OP-1: Operating Pressures

Operating Data

Entering

Model

GET 018 35 3.6 41 - 47 164 - 209 5 - 6 16 - 20

GET 018 35 4.5 42 - 49 166 - 211 4 - 5 16 - 21

GET 018 45 3.6 69 - 79 110 - 139 12 - 15 17 - 21 50 - 58 174 - 222 6 - 7 18 - 23

GET 018 45 4.5 68 - 78 106 - 134 9 - 12 17 - 22 52 - 60 176 - 224 5 - 6 18 - 23

GET 018 55 3.6 71 - 82 128 - 163 12 - 15 16 - 21 60 - 69 184 - 235 7 - 8 20 - 26

GET 018 55 4.5 71 - 81 123 - 157 9 - 12 17 - 21 62 - 71 186 - 237 5 - 7 21 - 26

GET 018 68 3.6 73 - 84 155 - 198 11 - 15 16 - 20 73 - 84 198 - 252 8 - 10 23 - 30

GET 018 68 4.5 73 - 84 151 - 192 9 - 12 16 - 21 75 - 86 200 - 254 6 - 8 24 - 30

GET 018 75 3.6 74 - 86 172 - 219 11 - 14 16 - 20 80 - 92 205 - 260 8 - 11 25 - 32

GET 018 75 4.5 74 - 85 167 - 212 9 - 12 16 - 20 82 - 94 207 - 263 7 - 9 25 - 32

GET 018 86 3.6 76 - 87 201 - 256 11 - 14 15 - 19 90 - 103 215 - 274 9 - 12 27 - 34

GET 018 86 4.5 76 - 87 195 - 249 9 - 12 15 - 19 92 - 106 217 - 277 8 - 10 28 - 35

GET 018 95 3.6 77 - 89 227 - 289 11 - 14 14 - 18

GET 018 95 4.5 77 - 88 221 - 281 9 - 11 15 - 19

GET 024 35 4.8 41 - 48 163 - 207 5 - 7 18 - 22

GET 024 35 6.0 42 - 49 164 - 209 4 - 6 18 - 23

GET 024 45 4.8 64 - 74 108 - 138 12 - 16 17 - 22 51 - 58 175 - 223 6 - 8 21 - 26

GET 024 45 6.0 63 - 73 104 - 133 10 - 13 17 - 22 52 - 59 177 - 225 5 - 7 21 - 27

GET 024 55 4.8 67 - 78 125 - 159 12 - 16 17 - 22 59 - 68 187 - 238 7 - 10 24 - 30

GET 024 55 6.0 67 - 77 121 - 154 10 - 13 17 - 22 61 - 70 189 - 240 6 - 8 24 - 31

GET 024 68 4.8 71 - 82 151 - 193 12 - 16 16 - 21 70 - 81 202 - 257 9 - 11 27 - 34

GET 024 68 6.0 70 - 81 147 - 187 10 - 13 17 - 21 72 - 82 204 - 259 7 - 9 28 - 35

GET 024 75 4.8 72 - 83 167 - 213 12 - 15 16 - 20 75 - 87 209 - 266 9 - 12 29 - 37

GET 024 75 6.0 72 - 83 162 - 207 10 - 12 16 - 21 77 - 89 211 - 269 8 - 10 29 - 37

GET 024 86 4.8 75 - 86 195 - 249 12 - 15 15 - 20 83 - 96 220 - 280 10 - 13 31 - 39

GET 024 86 6.0 74 - 85 190 - 241 10 - 12 16 - 20 85 - 98 222 - 283 8 - 11 32 - 40

GET 024 95 4.8 76 - 88 221 - 281 11 - 15 15 - 19

GET 024 95 6 76 - 88 215 - 273 9 - 12 15 - 19

GET 036 35 7.2 40 - 46 155 - 198 4 - 6 17 - 22

GET 036 35 9.0 41 - 48 157 - 200 4 - 5 17 - 22

GET 036 45 7.2 63 - 72 113 - 144 12 - 15 20 - 26 49 - 57 167 - 212 6 - 7 20 - 26

GET 036 45 9.0 61 - 71 109 - 139 9 - 12 20 - 26 51 - 58 168 - 214 5 - 6 21 - 26

GET 036 55 7.2 67 - 77 129 - 164 12 - 15 20 - 26 58 - 67 177 - 226 7 - 9 23 - 30

GET 036 55 9.0 66 - 76 124 - 158 10 - 12 20 - 26 59 - 68 179 - 228 5 - 7 24 - 30

GET 036 68 7.2 71 - 82 155 - 197 12 - 15 20 - 25 71 - 82 192 - 244 8 - 10 27 - 35

GET 036 68 9.0 71 - 82 149 - 189 9 - 12 20 - 25 72 - 83 194 - 246 7 - 8 28 - 35

GET 036 75 7.2 73 - 84 170 - 217 11 - 15 19 - 24 78 - 89 200 - 254 9 - 11 29 - 37

GET 036 75 9.0 73 - 84 164 - 209 9 - 12 19 - 25 79 - 91 202 - 257 7 - 9 29 - 37

GET 036 86 7.2 75 - 86 198 - 252 11 - 14 18 - 23 82 - 94 206 - 263 9 - 12 30 - 39

GET 036 86 9.0 75 - 86 191 - 243 9 - 11 19 - 24 83 - 95 208 - 265 7 - 9 31 - 39

GET 036 95 7.2 76 - 88 224 - 285 11 - 14 18 - 23

GET 036 95 9 76 - 87 216 - 275 9 - 11 18 - 23

Water

Temp, °F

Water

Flow GPM

Suction

Pressure,

PSIG

Cooling Heating

Discharge

Pressure,

PSIG

Water

Temp

Rise, °F

Air Temp

Drop,

°FDB

Suction

Pressure,

PSIG

Discharge

Pressure,

PSIG

Water

Temp

Drop, °F

Air Temp

Rise, °FDB

22 WSHP-SVN08B-EN

Operating Pressures

Water Pressure Drop

Table 7 should be used to define feet of head/pressure drop. Note: To calculate feet of head, when using gauges that read in PSIG, multiply PSI by 2.31.

Table 7: Water pressure drops (WPD) in feet of head

Unit Size

009

012

015

018

024

036

GPM

1.5

2.3 9.3 10.6

2.7 12.4 14.0

2.5

3.1 14.6 16.6

3.7 19.6 22.0

2.3

3.5 12.3 14.1

4.2 16.8 18.8

2.9

4.5 4.9 5.9

5.4 6.6 7.7

3.9

6.0 9.9 11.8

7.2 13.2 14.5

5.9

9.0 9.8 11.0

10.8 13.3 14.7

Cooling Heating

EWT

Ft. Head

Pressure

5.1

10.2

6.2

2.4

5.0

4.9

EWT

Ft. Head

Pressure

5.8

8.5

7.4

3.1

6.2

5.5

Water Volume

Table 8 is provided for use in calculating glycol requirements for the unit.

Table 8: Water volume

Unit

Model

GET

009 17.0 0.010 0.074

012 17.0 0.010 0.074

015 36.0 0.021 0.156

018 48.0 0.028 0.208

024 55.0 0.032 0.238

036 71.0 0.041 0.307

Water Side

Volume

Cubic In.

Water Side

Volume

Cubic Ft.

Water Side

Volume Gallons

Flow Checks

For the operating temperature drop (heating) and rise (cooling), refer to Table OP1 and OP2 for the proper water temperature change. Depending on the unit size, entering water temperature and water flow rate, the cooling temperature rise is from 8°F-16°F. Based on the same criteria for heating, the temperature drop is from 2°F-13°F.

Pressure

Using the P/T ports and one 0-60 psi pressure gauge with the P/T port adapter, measure the pressure difference between the water-in and water-out connections. Compare the pressure differential to Table 6 to determine flow.

Start-up Checklist and Log

Use the form on page 24 to log system and unit temperatures during start-up.

WARNING

Live Electrical Components!

WSHP-SVN08B-EN 23

Start-up Checklist and Log

Installing Contractor: Use this form to thoroughly check-out the system and units before and during start-

up. (This form need not be returned to the factory unless requested during technical service support).

Job Name: Model Number: Date: Serial Number:

In order to minimize troubleshooting and costly system failures, complete the following checks and data entries before the system is put into full operation.

MODE

Entering fluid temperature

Leaving fluid temperature

Temperature differential

Return-air temperature DB/WB

Supply-air temperature DB/WB

Temperature differential

Water coil heat exchanger (Water Pressure IN)

Water coil heat exchanger (Water Pressure OUT)

Pressure Differential

HEAT

F F

PSIG

COOL

PSIG

COMPRESSOR

Amps

Volts

Discharge line temperature

(after 10 minutes)

F F

24 WSHP-SVN08B-EN

Maintenance

Preventive Maintenance

Maintenance on the unit is simplified with the following preventive suggestions:

Filter maintenance must be performed to assure proper operation of the equipment. Filters should be inspected at least every three months, and replaced when it is evident they are dirty. Filter sizing includes:

Model GET Filter Size (nominal)

009, 012 14 x 20 (356 x 508)

015 18 x 20 (457 x 508)

018 18 x 25 (457 x 635)

024, 036 20 x 30 (508 x 762)

WARNING

Hazardous Voltage!

Check the contactors and relays within the control panel at least once a year. It is good practice to check the tightness of the various wiring connections within the control panel.

A strainer (60 mesh or greater) must be used on an open loop system to keep debris from entering the unit heat exchanger and to ensure a clean system.

For units on well water, it is important to check the cleanliness of the waterto-refrigerant heat exchanger. Should it become contaminated with dirt and scaling as a result of bad water, the heat exchanger will have to be back flushed and cleaned with a chemical that will remove the scale. This service

should be performed by an experienced service person.

WARNING

Hazardous Chemicals!

Coil cleaning agents can be either acidic or highly alkaline. Handle chemical carefully. Proper handling should include goggles or face shield, chemical resistant gloves, boots, apron or suit as required. For personal safety, refer to the cleaning agent manufacturers Materials Safety Data Sheet and follow all recommended safe handling practices. Failure to follow all safety instructions could result in death or serious injury.

It should be noted that the water quality should be checked periodically. See

Table 9.

Table 9: Water Quality Table

Scaling

Calcium and magnesium (total hardness)

Corrosion

pH 7-9.5

Hydrogen Sulfide Less than 1 ppm

Sulfates Less than 25 ppm

Chlorides

Carbon Dioxide Less than 75 ppm

Total dissolved solids (TDS)

Biological Growth

Iron Bacteria Low

Erosion

Suspended Solids Low

Less than 350 ppm

Less than 125 ppm

Less than 1000 ppm

WSHP-SVN08B-EN 25

Warranty Information

Standard Warranty

The standard water-source heat pump warranty is Trane’s parts-only warranty, running 12-months from startup, not to exceed 18-months from shipment.

Extended Warranty

The optional extended warranty is a second through fifth year warranty. The time starts at the end of standard 1-year coverage through the fifth year.

These extended warranties apply only to new equipment installed in domestic Trane Commercial Systems Group sales territories and must be ordered prior to start-up.

26 WSHP-SVN08B-EN

Troubleshooting

WARNING

Hazardous Service Procedures!

The maintenance and trouble shooting procedures recommended in this section of the manual could result in exposure to electrical, mechanical or other potential safety hazards. Always refer to the safety warnings provided throughout this manual concerning these procedures. When possible, disconnect all electrical power including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. When necessary to work with live electrical components, have a qualified licensed electrician or other individual who has been trained in handling live electrical components per these tasks. Failure to follow all of the recommended safety warnings provided, could result in death or serious injury.

Preliminary Trouble Inspection

If operational difficulties are encountered, be sure to perform the preliminary checks before referring to the troubleshooting chart on page 28.

• Verify that the unit is receiving electric supply power.

• Ensure that the fuses in the fused

disconnect are intact.

After completing the preliminary checks, inspect the unit for other obvious problems such as leaking connection, broken or disconnected wires, etc. If everything appears to be in order, but the unit still fails to operate properly, refer to the troubleshooting chart on page 28.

General Operation

The standard model is designed for indoor installation. When the unit is installed in an unconditioned space, the unit may not start in cool weather (approximately 45°F). It may then be necessary to start the unit in the cooling mode for three to five minutes. The unit may then be shut-off (there will be a two minute time-out of the unit), and restarted in the heating mode. The freeze protection thermostat should also be checked as it may be adversely affected by ambient temperature. Like any other type of mechanical equipment, the unit performs best when it is well maintained.

Operation with a Conventional Thermostat

The unit is equipped with safety controls, including high pressure control, low pressure control and a freeze protection thermostat, set to shut off the compressor under abnormal temperature or pressure conditions. If the safeties shut off the compressor, a lockout relay prevents short cycling from the abnormal condition. When conditions are corrected, the lockout control can be reset by setting the thermostat system switch to OFF wait a few minutes for the system pressure to equalize, and then return to HEAT or COOL. If the condition continues, an authorized service person should check out the unit.

WSHP-SVN08B-EN 27

Troubleshooting Checklist

Problem Heating Cooling Cause Correction

X X Main power off Check fuses

No response to any thermostat setting

Unit short cycles X X Thermostat or sensor improperly located Relocate

Blower runs, but compressor does not

Insufficient capacity

High pressure switch open

High head pressure

Low suction pressure

X X Defective control transformer Replace

X X Broken or loose connection Repair

X X Defective thermostat Replace

X X Transformer Reset Transformer

X X Defective compressor overload Replace (if external)

X X Defective compressor contactor Replace

X X Supply Voltage too low Correct

X X Defective compressor capacitor Replace

X X Defective windings Replace

X X Limit switches open Check cause/Replace or repair

X X Dirty filter Replace/clean

X X Blower RPM too low Correct

X Introduction of excessively cold return-air Correct

X X Low on refrigerant charge

X X Restricted thermal expansion valve Replace

X X Defective reversing valve See WSHP-IOM-# for touch test chart

X X Thermostat improperly located Relocate

X X Unit undersized Recalculate heat gains/losses

X X Inadequate water flow Increase GPM

X X Scaling in heat exchanger Clean or replace

X Water too cold Increase temperature

X Inadequate air flow Check, clean blower and coil

X Dirty filter Clean/replace

X X Overcharged with refrigerant Decrease charge

X X Defective pressure switch Check or replace

X X Overcharge of refrigerant Decrease charge

X X Non-condensable in system Evacuate and recharge by weight

X X Water too hot Decrease temperature

X Dirty filter Clean / replace

X Inadequate air flow Check, clean blower and coil

X X Undercharged Locate leak, repair and recharge

X X Restricted thermal expansion valve Repair / replace

X Inadequate GPM Increase GPM

Loss of conditioned air due to leaks in ductwork

X Introduction of excessively hot return-air Correct

X Water too hot Decrease temperature

X Inadequate GPM Increase water flow to unit

X Water too hot Decrease temperature

X Trash in heat exchanger Backflush

X Low water flow Increase GPM

X Inadequate air flow Check, clean blower and coil

X Dirty filter Clean/replace

Repair leaks

Locate leak, repair and recharge by weight (not by superheat)

28 WSHP-SVN08B-EN

3B1

R/T3

S/T2

2B1

C/T1

L1 L2

6A,B 6A

9B(Y)

9A A,B(Y)

(G)

(O)

(R)

1K3

F,G

D,E

16A(BL)

15A

19A

20A

20B

27A 28A 29A

29B

29A,B

AREA LOCATION

DEVICE PREFIX LOCATION CODE

1 CONTROL PANEL 2 COMPRESSOR 3 BLOWER MOTOR 4 UNIT MTD

CUSTOMER PROVIDED5

1T1

1K1

1K4

1K3

1T1 TRANSFORMER 24V

LOCKOUT RELAY BLOWER MOTOR RELAY

COMPRESSOR CONTACTOR

2B1 COMPRESSOR MOTOR

4S3

4S1

4L1

3B1C2

3B1 BLOWER MOTOR

BLOWER MOTOR CAPACITOR

REVERSING VALVE FREEZE PROTECTION SWITCH HIGH PRESSURE SWITCH

15C

SINGLE STAGE ROOM T'STAT

ADD JUMPER

BETWEEN

Y & W.

1K3

CONTACT. AN

CONTACTS

SOLID LINES

SHOWN AT 25° C (77° F), AT ATMOSPHERIC

WIRING BY OTHERS. DASHED LINE ENCLOSURES

COMPONENTS PROVIDED BY THE FIELD. PHANTOM

PRESSURE, AT 50% RELATIVE HUMIDITY, WITH NORMAL SHUTDOWN HAS OCCURRED.

UNLESS OTHERWISE NOTED, ALL SWITCHES ARE

DASHED LINES INDICATE RECOMMENDED FIELD AND/OR DASHED DEVICE OUTLINES INDICATE LINE ENCLOSURES INDICATE ALTERNATE INDICATE WIRING BY TRANE CO.

NUMBERS ALONG THE RIGHT SIDE OF THE BY LINE NUMBER. AN UNDERLINED AN OPEN ARROWHEAD BELOW THE CONTACT WHICH BEGINS TIMING WHEN

SCHEMATIC DESIGNATE THE LOCATION OF

NUMBER INDICATES A NORMALLY CLOSED

LINE NUMBER POINTING UPWARD INDICATES A

ENERGIZED.

TIMED

ALL UTILITIES TURNED OFF, AND AFTER A

CIRCUITRY OR AVAILABLE SALES OPTIONS.

NOTES:

DEATH.

SEVERE PERSONAL INJURY OR

BEFORE SERVICING CAN CAUSE

FAILURE TO DISCONNECT POWER

BEFORE SERVICING.

INCLUDING REMOTE DISCONNECTS

DISCONNECT ALL ELECTRIC POWER

OU LA MORT.

BLESSURES CORPORELLES SEVERES

L'ENTRETIEN PEUT ENTRAINER DES

ELECTRIQUE AVANT D'EFFECTUER

FAUTE DE DECONNECTER LA SOURCE

AVANT D'EFFECTUER L'ENTRETIEN.

DISJONCTEURS SITUES A DISTANCE

ELECTRIQUES INCLUANT LES

DECONNECTEZ TOUTES LES SOURCES

VOLTAGE HASARDEUX!

HAZARDOUS VOLTAGE!

UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT ANY OTHER WIRING.

USE COPPER CONDUCTORS ONLY TO PREVENT EQUIPMENT DAMAGE.

22A

1PB1

COMPRESSOR CAPACITOR2B1C1

LEGEND

DESCRIPTION

DESIGNATION

DEVICE

2 C,D1C,D

2B1C1

10A10B

1K10 RELAY, RANDOM START (OPT) 1K11 RELAY, NIGHT SETBACK (OPT) 1S1 RELAY, TIME DELAY (OPTIONAL)

1K4

1K1

L1 T1

15B

1S2

DISCONNECT SWITCH

1FU1 FUSE BLOCK

1TB2 TERMINAL BOARD

LINE

NUMBER

6,7,8

11,13,32

30,31 17,27 25,26 25 32 3,4,5 2,19 23

11 11

18 17

36 31 31

20C

1PB1

POWER BLOCK

(BK)

INSET "B"

TRANSFORMER SHOWN IS WIRED FOR 230V, RED LEAD IS FOR 208V.

OPTIONAL DISCONNECT SWITCH.

OPTIONAL DISCONNECT SWITCH AND FUSE BLOCK.

1T1

265V

RED (LO)

HORIZONTAL DISCHARGE

009-013

SIZE

019

026

1S2

1FU1

2A1A

1F 10A CAP

BK (HI)

BL (MED)

NONE

TOP DISCHARGE

RED (LO)

019

026

SIZE

009-013

BL (MED)

BK (HI)

10A CAP

(W)

(BR)

3B1

(G)

INSET "C"

FAN SPEED WIRING

208/230 WPRD SIZE 009

1S1

1K11

1K10

1TB2

77A

78A

1K11

15D 16G

C2C1

1K10

SEE INSET "B" FOR 265V TRANSFORMER.

3B1C2

1K1

4L1

4S3

4S1

3B1C2

J1-1 P1-1

J1-5 P1-5

J2-3 P2-3

J2-2 P2-2

J2-1 P2-1

J1-4 P1-4

J1-2 P1-2

J1-6 P1-6

J1-3 P1-3

208/230V-50/60 Hz-1PH

WARNING

AVERTISSEMENT

Unit Wiring Retrofit Diagram

WSHP-SVN08B-EN 29

IMPORTANT

1PB1

POWER BLOCK

208V-50/60 Hz-1PH

Unit Wiring Deluxe Diagram

30 WSHP-SVN08B-EN

230V-50/60 Hz-1PH

Unit Wiring ZN510 Diagram

WSHP-SVN08B-EN 31

Trane A business of American Standard Companies www.trane.com

Literature Order Number WSHP-SVN08B-EN

File Number SV-UN-WSHP-SVN08B-EN-0206

Supersedes SV-UN-WSHP-SVN08A-EN-1105

Stocking Location Inland

For more information, contact your local district office or e-mail us at comfort@trane.com

Trane has a policy of continuous product and data improvement and reserves the right to change design and specifications without notice.

Trane GETB User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Notice

Installation

Electrical Requirements

Operating Pressures

Maintenance

Troubleshooting