Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and airconditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment
by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and
on the tags, stickers, and labels that are attached to the equipment.
August 2013
“E” and later Design Sequence
GER -036, -048, -060, -072, -090, -120, -150, -180, -240,-300
SAFETY WARNING
WSHP-SVX12B-EN
Warnings, Cautions and Notices
Warnings, Cautions and Notices. Note that warnings,
cautions and notices appear at appropriate intervals
throughout this manual. Warnings are provide to alert
installing contractors to potentialhazards that could result
in death or personal injury. Cautions are designed to alert
personnel to hazardous situations that could result in
personal injury, while notices indicate a situation that
could result in equipment or property-damage-only
accidents.
Your personal safety and the proper operation of this
machine depend upon the strict observance of these
precautions.
Read this manual thoroughlybefore operatingor servicing
this unit.
ATTENTION: Warnings, Cautions, and Notices appear at
appropriate sections throughout this literature. Read
these carefully:
WARNING
CAUTIONs
NOTICE:
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury. It
could also be used to alert against
unsafe practices.
Indicates a situation that couldresult in
equipment or property-damage only
accidents.
Important
Environmental Concerns!
Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified
chemicals that may affect the ozone layer are refrigerants
that contain Chlorine, Fluorine and Carbon (CFCs) and
those containing Hydrogen, Chlorine, Fluorine and
Carbon (HCFCs). Not all refrigerants containing these
compounds have the same potential impact to the
environment.Trane advocates the responsible handlingof
all refrigerants-including industry replacements for CFCs
such as HCFCs and HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air
conditioning industry. All technicians who handle
refrigerants must be certified.The Federal Clean Air Act
(Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain
refrigerants and the equipment that is used in these
service procedures. In addition, some states or
municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
WARNING
Proper Field Wiring and Grounding
Required!
All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards.To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
NEC and your local/state electrical codes. Failure to
follow code could result in death or serious injury.
WARNING
Personal Protective Equipment (PPE)
Required!
Installing/servicing this unit could result in exposure to
electrical, mechanical and chemical hazards.
•Before installing/servicing this unit, technicians
MUST put on all Personal ProtectiveEquipment (PPE)
recommended for the work being undertaken.
ALWAYSreferto appropriate MSDS sheets and OSHA
guidelines for proper PPE.
•When working with or around hazardous chemicals,
ALWAYS refer to the appropriate MSDS sheets and
OSHA guidelines for information on allowable
personal exposure levels, proper respiratory
protection and handling recommendations.
•If there is a risk of arc or flash, technicians MUST put
on all Personal Protective Equipment (PPE) in
accordance with NFPA 70E or other country-specific
requirements for arc flash protection, PRIOR to
servicing the unit.
Failure to follow recommendations could result in death
or serious injury.
WARNING
Contains Refrigerant!
System contains oil and refrigerant under high
pressure. Recover refrigerant to relieve pressure before
opening the system. See unit nameplate for refrigerant
type. Do not use non-approved refrigerants, refrigerant
substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of nonapproved refrigerants, refrigerant substitutes, or
refrigerant additives could result in death or serious
injury or equipment damage.
Disconnect all electric power, including remote
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be
inadvertently energized. Verify with an appropriate
voltmeter that all capacitors have discharged. Failure to
disconnect power and discharge capacitors before
servicing could result in death or serious injury.
WARNING
Fiberglass Wool!
Product contains fiberglass wool. Disturbing the
insulation in this product during installation,
maintenance or repair will expose you to airborne
particles of glass wool fibers and ceramic fibers known
to the state of California to cause cancer through
inhalation. Glass wool fibers may also cause
respiratory, skin or eye irritation.
Warnings, Cautions and Notices
Introduction
Revision Summary.
WSHP-SVX12B-EN
Corrected dimensions and added center of gravity
information.
Trademarks
Axiom, Precedent, ReliaTel,TOPSS,Tracer, Voyager II,
Trane, and theTrane logo are trademarks or registered
trademarks ofTrane in the United States and other
countries.Trane is a business of Ingersoll Rand. All
trademarks referenced in this document are the
trademarks of their respective owners.
LonTalk is a registered trademark of Echelon Corporation.
NOTICE:
Equipment Damage From Ultraviolet
(UV) Lights!
The manufacturer does not recommend field
installation of ultraviolet lights in its equipment for the
intended purpose of improving indoor air quality. High
intensity C-band ultraviolet light is known to severely
damage polymer (plastic) materials and poses a
personal safety risk to anyone exposed to the light
without proper personal protective equipment.
Polymer materials commonly found in HVAC
equipment that may be susceptible include insulation
on electrical wiring, fan belts, thermal insulation,
various fasteners and bushings. Degradation of these
materials can result in serious damage to the
equipment.
The manufacturer accepts no responsibility for the
performance or operation of our equipment in which
ultraviolet devices were installed outside of the
manufacturer’s factory or its approved suppliers.
WSHP-SVX12B-EN3
Table of Contents
Warnings, Cautions and Notices .......... 2
Introduction ........................ 3
Model Number Descriptions .............. 5
General Information ..................... 6
Jobsite Inspection ................... 6
Jobsite Storage ..................... 6
Unit Description ..................... 6
System Input Devices and Functions .... 6
Field installed ONLY Accessories ....... 8
Component Location ................. 9
Dimensions ............................ 10
Unit Clearances .................... 10
Installation ............................. 30
General Installation Checks ........... 30
Main Electrical Power Requirements . . . 30
Foundation for Rooftop Units ......... 30
Ductwork .......................... 31
Roof Curbs ........................ 31
Rigging the Unit .................... 31
Supply/Return Pipe ................. 31
Drain Connection ................... 32
Horizontal Discharge Conversion ...... 32
TCO-A Instructions .................. 33
Field Installed Power Wiring .......... 34
Field Installed Control Wiring ......... 34
Control Power Transformer ........... 34
Standard Warranty ...................58
Extended Warranty ..................58
Electrical Requirements ................. 38
Pre-Start ............................... 45
Space Temperature Averaging ........ 45
Test Modes ........................ 47
Pre-Startup Checklist ................ 52
Start Up ............................... 53
Initial Unit Start-up .................. 53
Water Pressure Drop ................ 54
Maintenance ........................... 55
Preventive Maintenance ............. 55
Troubleshooting ........................ 56
Warranty ............................... 58
4WSHP-SVX12B-EN
Model Number Descriptions
G E R E 060 1 1 A 0 1 1 0 D 0 T 0 A 6 0 0 1 1 0 A 0 B 0 0 0 0 0 000
0= Heating and Cooling Circuit
A = Cooling ONLY Circuit
Digit 12 — Blower Configuration
1= Standard Blower
2= Oversized Blower Motor
Digit 13 — Freeze Protection
A = 20 Degree Freezestat B/T
B = 30 Degree Freezestat B/T
Digit 14 — Open Digit
0= Standard Design
S = Design Special
Digit 15 — Supply-Air
Arrangement
D = Down-Flow Supply-Air
Arrangement
(convertible for3-10Ton)
H = Horizontal Supply-Air
Arrangement
(12 1/2 - 25Ton option)
DIGIT 16 — Return-Air
Arrangement
0= Standard Return-Air
Arrangement
Digit 17 — Control Types
R = ReliaTel™ Standalone Controls
T= Tracer™ Communication
Interface
L= LonTalk™ Communication
Interface
Digit 18 — T’stat/Sensor
Location
0= Wall Mounted Location
A = Wall Mounted Sensor with Unit
Mounted Return-Air Smoke
Detector
B = Wall Mounted Sensor with Unit
Mounted Supply-Air Smoke
Detector
C = Wall Mounted Sensor with Unit
Mounted Return-Air/Supply-Air
Smoke Detectors
Digit 19 — Fault Sensors
0= No Fault Sensor
A = Clogged Filter Switch
B = Fan Failure Switch
C = Discharge Air SensingTube
D = Clogged Filter Switch and Fan
Fail
Switch
E =Clogged Filter Switch and
Discharge Air Sensing Tube
F= Fan Fail Switch and Discharge Air
SensingTube
G =Clogged Filter Switch, Fan Fail
Switch and DA SensingTube
Digit 20 — Temperature Sensor
7= High Pressure Control/Frostat/
Crankcase Heater
Digit 21 — Night Setback
0= No Night Setback Relay
N =Night Setback Relay
Note: Option N is used for the Micro
Standalone Controller ONLY.
Digit 22 — Electric Heat Option
0= No Electric Heat
A = 5 kW (1-Phase)
B = 6 kW (3-Phase)
C = 9 kW (3-Phase)
D = 10 kW (1-Phase)
E =12 kW (3-Phase)
F= 14 kW (1-Phase)
G =18 kW (1 and 3-Phase)
J= 23 kW (3-Phase)
K = 27 kW (3-Phase)
N =36 kW (3-Phase)
P =54 kW (3-Phase)
Digit 23 — Unit Mounted
Disconnect
0= No Unit Mounted Disconnect
1= Non-Fused Disconnect
2= Circuit Breaker
0= Standard Factory Configuration
A = Hinged Access Panels
Digit 27 — Paint Color
0= No Paint Selection Available
Digit 28 — Outside Air Option
0= No Outside Air
A = Manual Outside Air Damper
0-25%
B = Motorized Outside Air Damper
0-50%
C = Economizer, Dry Bulb 0-100%
without Barometric Relief
D = Economizer, Dry Bulb 0-100%
with Barometric Relief
E =Economizer, Reference Enthalpy
0-100% without Barometric
Relief
F= Economizer, Reference Enthalpy
0-100% with Barometric Relief
G =Economizer, Comparative
Enthalpy 0-100%
without Barometric Relief
H = Economizer, Comparative
Enthalpy 0-100%
with Barometric Relief
Digit 29 — Piping Arrangement
0= Standard Piping Configuration
Digits 30-36 — Does Not Apply
ToThe Rooftop Product
000 0000= Digit 30-36 Does NOT Apply to
the Rooftop Products
Note: Through-the-base electric is a
standard feature on the water-
source rooftop unit.
WSHP-SVX12B-EN5
General Information
Jobsite Inspection
Always perform the following checks before accepting a
unit:
•Verify that the nameplate data matches the data on the
sales order and bill of lading (including electrical data).
•Verify that the power supply complies with the unit
nameplate specifications.
•Visually inspect the exterior of the unit, for signs of
shipping damage. Do not sign the bill of lading
accepting the unit(s) until inspection has been
completed. Check for damage promptly after the
unit(s) are unloaded. Once thebill of lading is signed at
the jobsite, the unit(s) are now the property of the
SOLDTO party and future freight claims MAY NOT be
accepted by the freight company.
•After assuring that charge has been retained, reinstall
the schrader caps to assure that refrigerant leakage
does not occur.
•After assuring that charge has been retained, reinstall
the schrader caps to assure that refrigerant leakage
does not occur.
•Verify that the refrigerant charge has been retained
during shipment by use of gauges. Schrader taps are
located internal to the cabinet.
•After assuring that charge has been retained, reinstall
the schrader caps to assure that refrigerant leakage
does not occur.
Jobsite Storage
Take precautions to prevent condensate from forming
inside the unit’s electrical compartments and motors if:
•If the unit is stored before it is installed.
• The unit is set on the roof curb, and temporary heat is
provided in the building. Isolate all side panel service
entrances and base pan openings (e.g. conduit holes,
supply air/return airopenings, and flue openings) from
the ambient air until the unit is ready for start-up.
The manufacturer will not assume any responsibility for
equipment damage resulting form condensate
accumulation on the unit’s electrical and/or mechanical
components.
Unit Description
Before shipment, each unit is leak tested, dehydrated,
charged with refrigerant and compressor oil, and run
tested for proper control operation.
Unit Nameplate
The unit nameplateis located onthe units’s corner support
just above the main powerentrance access into the control
panel. It includes the unit model number, serial number,
electrical characteristics, refrigerant charge, and other
pertinent unit data.
Compressor Nameplate
The nameplate for the compressors are located on the
compressor terminal box.
Air-to-Refrigerant Coil
The air-to-refrigerant coil is aluminum fin, mechanically
bonded to the copper tubing.
Water-to-Refrigerant Coil
The water-to-refrigerant coil is a copper or cupro-nickel
(option) and steel tube (tube-within-a-tube) design, leak
tested to assure there is no cross leakage between the
water tube (copper/cupro-nickel) and refrigerant gas (steel
tube).
The control system offered to control the unit is a
ReliaTel™ Control Module. It may be installed as a
standalone unit control module, or tied to a full building
automation system.
The ReliaTel™Control Module is a microelectronic control
module that is referred to as a Refrigeration Module
(RTRM).The acronym RTRM is used extensively
throughout this document when referring to the control
system network.
These modules through Proportional/Integral control
algorithms perform specific unit functions that govern unit
operation in response to zone temperature, supply air
temperature and/or humidityconditions depending on the
application.The stages of capacity control for these units
is achieved by starting and stopping the compressors.
The RTRM is mounted in the control panel and is factory
wired to the respective internal components. RTRM
receives and interprets information from other unit
modules, sensors, remote panels and customer binary
contacts to satisfy the applicable request for cooling.
System Input Devices and Functions
The RTRM must have a mode input in order to operate the
rooftop unit.The flexibility of having several mode
capabilities depends upon the type of sensor and/or
remote panel selected to interface with the RTRM.The
possibilities are; Fan selection ON or AUTO, System
selection HEAT, COOL, AUTO, and OFF.
The descriptions of the following basic input devices used
with the RTRM network are to acquaint the operator with
their function as they interface with the various modules.
Refer to the unit’s electrical schematic for the specific
module connections.
Compressor Disable (CPR1/2)
This input incorporates the low (LPC) of each refrigeration
circuit and can be activated by opening a field supplied
contact installed in series with the LPC.
6WSHP-SVX12B-EN
General Information
If this circuit is open before the compressor is started, the
compressor will not be allowed to operate. Anytime this
circuit is opened for 5-continuous seconds during
compressor operation, the compressor for that circuit is
immediately turned OFF. The compressor will not be
allowed to restart for a minimum of 3-minutes should the
LPC close.
If four consecutive open conditions occur during the first
3-minutes of operation, the compressor forthat circuit will
be locked out, a diagnostic communicated to the remote
panel (if installed) and a manual reset will be required to
restart the compressor.
Low Pressure Control
With the ReliaTel module, the low pressure will be
activated when a field supplied contact is opened.
Anytime this circuit is opened for 5-continuous seconds,
the compressor for that circuit is turned off immediately.
The compressor will not be allowed to restart for a
minimum of 3-minutes.
If four consecutive open conditions occur during the first
3-minutes of operation, the compressor will be locked out,
a diagnostic communicated to ICSTM if applicable, and a
manual reset will be required to restart the compressor.
High Pressure Control
The high pressure controls are wired in series between the
compressor outputs on the RTRM and the compressor
contactor coils. If the high pressure control switch opens,
the RTRM senses a lack of current while calling for cooling
and locks the compressor out.
On dual circuit units, if the high pressure control opens,
the compressor on the affected circuit is locked out. A
manual reset for the affected circuit is required.
Economizer Control Actuator ECA (option)
The ECA monitors the mixed-air temperature, return air
temperature, minimum position setpoint (local or
remote), power exhaust setpoint, CO2 setpoint, CO2 and
ambient dry bulb/enthalpy sensor or comparative
humidity (return air humidity against ambient humidity)
sensors, if selected, to control dampers to an accuracy of
± 5% of stroke.The actuator is spring returned to the
closed position any time power is lost to the unit. It is
capable of delivering up to 25-inch pounds of torque and
is powered by 24 VAC.
RTCI-ReliaTel Trane Communication Interface
(option)
This module is used when the application calls for an ICS
building management type control system. It allows the
control and monitoring of the system through an ICS
panel.The module can be ordered from the factory or
ordered as a kit to be field installed. Follow the installation
instruction that ships with each kit when field installation
is necessary.
RTLI-ReliaTel LonTalk Communication
Interface (option)
This module is used when the application calls for either
an ICS building management type control system that is
LonTalk. It allows the control and monitoring of the system
through an ICS panel.The module canbe ordered from the
factory or ordered as a kit to be field installed. Follow the
installation instruction that ships with each kit when field
installation is necessary.
RTOM-ReliaTel Options Module (option)
The RTOMmonitors the supply fanproving, clogged filter,
supply air temperature, exhaust fan setpoint, supply air
tempering, FrostatTM and smoke detector. Refer to
system input devices and functions for operation.
Supply Fan Failure Input (option)
The fan failure switch can be factory or field installed to
sense indoor fan operation. With the FFS-Fan Failure
Switch, if air flow through the unit is not proven by the
differential pressure switch (factory set point 0.07-inch
w.c.) within 40-seconds nominally, the RTRM will shut off
all mechanical operations, lock the system out, send a
diagnostic to ICS, and the service LED will flash.The
system will remain locked out until a reset is initiated
either manually or through ICS.
Clogged Filter Switch (option)
The unit mounted clogged filter switch monitors the
pressure differential across the return air filters. It is
mounted in the filter section and is connected to the
RTOM. A diagnostic service signal is sent to the remote
panel if the pressure differential across the filters isat least
0.5-inch w.c.The contacts will automatically open when
the pressure differential across the filters decreases to
approximately 0.4-inch w.c.The clogged filter output is
energized when the supply fan is operating and the
clogged filter switch has been closed for at least 2minutes.The system will continue to operate regardless of
the status of the filter switch.
Power Exhaust Control (option)
The power exhaust fan is started whenever the position of
the economizer dampers meets or exceed the power
exhaust setpoint when the indoor fan is on.The setpoint
panel is located in the return air section, and is factory set
to 25%.
Evaporator Frost Control (option)
This input incorporates the Frostat control (FOS) of each
refrigeration circuit and can be activated by closing a field
supplied contact installed in parallel with the FOS.
If this circuit is open before the compressor is started, the
compressor will not be allowed to operate. Anytime this
circuit is opened for 5-continuous seconds during
compressor operation, the compressor for that circuit is
immediately turned OFF. The compressor will not be
WSHP-SVX12B-EN7
General Information
allowed to restart for a minimum of 3-minutes should the
FOS close.
Smoke Detector Sensor (option)
This sensor provides high limit shutdown of the unit and
requires a manual reset.The sensor is used to detect
smoke due to fire in the air conditioning or ventilation
ducts.
In order for the supply air smoke detector or return air
smoke detector to properly sense smoke in the supply/
return air stream, the air velocity entering the smoke
detector unit must be between 500 and 4000-feet per
minute.
Discharge Line Thermostat
A bi-metal element discharge line thermostats installed as
a standard option on the discharge line of each system.
This standard option provides extra protection to the
compressors against highdischarge temperatures in case
of loss of charge, extremely high ambient and other
conditions which could drive the discharge temperature
higher.
Field installed ONLY Accessories
High Temperature Sensor (BAYFRST002A)
This sensor connects the RTRM Emergency Stop Input
LTB1-5 and LTB1-6 and provides high limitshutdown of the
unit and requires a manual reset.The sensor is used to
detect high temperatures due to firein the air conditioning
or ventilation ducts.The sensor is designed to mount
directly to the sheet metal duct. Each kit contains two
sensors.The return air duct sensor (X13100040010) is set
to open at 135-degrees F. The supply air duct sensor
(X13100040020) is set to open at 240-degrees F.The
control can be reset after the temperature has been
lowered approximately 25-degrees F below the cutout
setpoint.
ElectronicTimeclock (BAYCLCK001A)
This electronic timeclock is designed to control the
occupied/unoccupied switching of up to four rooftop units.
Once the unit(s) has entered an unoccupied status, night
setback temperatures can be controlled by utilizing a
standard zone sensor wired to the RTRM.The timeclock
contains four binary outputs (RE1, RE2, RE3, RE4), a liquid
crystal display (LCD), and four programming keys (Time/
Day Key, Occupied/Unoccupied Program Key, Run Key,
and an Advance/Override Key). An 18 to 30-VAC power
source is required either from one of the units being
controlled or from a separate class-2 power source.
Zone Panel (BAYSENS106A)
This electronic sensor features three system switch
settings (EM HEAT, HEAT, COOL, and OFF) and two fan
settings (ON andAUTO).It is amanual changeover control
with single setpoint capability.
Zone Panel (BAYSENS108A)
This electronic sensorfeatures four systemswitchsettings
(HEAT, COOL, AUTO, OFF) and two fan settings (ON and
AUTO).It is a manual or auto changeovercontrol with dual
setpoint capability. It can be used with a remote zone
temperature sensor BAYSENS017B.
Remote Panel w/o NSB (BAYSENS110A)
This electronic sensorfeatures four systemswitchsettings
(HEAT, COOL, AUTO, and OFF) and two fan settings (ON
and
AUTO)with four system status LED’s. It is a manualor auto
changeover control with dual setpoint capability. It can be
used with a remote zone temperature sensor
BAYSENS017B.
Programmable Zone Sensor (BAYSENS019B)
This 7-day programmable sensor features 2, 3, and 4-
periods for Occupied/Unoccupied programming per day.
If the power is interrupted, the program is retained in
permanent memory. If power is off longer than 2-hours,
only the clock and day may have to be reset.
The zone sensor allows selection of 2, 3, and 4 system
modes (HEAT, COOL,AUTO, and OFF), two fan modes (ON
and AUTO) It has dual temperature selection with
programmable start time capability.
The occupied cooling setpoint ranges between 45 and 98-
degrees F.The heating setpoint ranges between 43 and 96degrees F.
A liquid crystal display (LCD) displays zone temperature,
temperature set points, day of the week, time, and
operational mode symbols.
The option menu is used to enable or disable applicable
functions, (i.e. morning warm-up, economizer minimum
position override during unoccupied status, fahrenheit or
centigrade, supply air tempering, remote zone
temperature sensor, 12/24-hour time display, smart fan,
and computed recovery.
During an occupied period, an auxiliary relay rated for
1.25-amps at 30-volts AC with one set of single pole,
double throw contacts is activated.
Remote Zone Sensor (BAYSENS013C)
This electronic sensor features remote zone sensing and
timed override with override cancellation. It is used with a
Trane Integrated ComfortTM building management
system.
Remote Zone Sensor (BAYSENS014C)
This electronic sensor features single setpoint capability
and timed override with override cancellation. It is used
with aTrane Integrated ComfortTM building management
system.
8WSHP-SVX12B-EN
General Information
Remote Zone Sensor (BAYSENS016A)
This bullet type temperature sensor can be used for
outside-air ambient sensing, return air temperature
sensing, supply air temperature sensing, remote
temperature sensing (uncovered).Wiring procedures vary
according to the particular application and equipment
involved. Refer to the unit’s wiring diagrams for proper
connections.
Remote Zone Sensor (BAYSENS017B)
This electronic sensor can be used with BAYSENS106A,
108A, 110A, 019A, 020A, or 021A remote panels.When this
sensor is wired to a BAYSENS019A or BAYSENS020A
remote panel, wiring must be 18 AWG shielded twisted
pair (Belden 8760 or equivalent). Refer to the specific
remote panel for wiring details.
Component Location
1. Controls
2. Compressor/water-to-refrigerant section
3. Air-to-refrigerant coil
4. Filter location
5. Blower and motor location
WSHP-SVX12B-EN9
Dimensions
Unit Clearances
10WSHP-SVX12B-EN
Figure 1.036 to 048 Clearances
3-4 tons economizer, manual or
motorized fresh air damper
3-4 tons - swing diameter for hinged
door(s) option
Note: All dimensions are in inches/millimeters.Note: All dimensions are in inches/millimeters.