These Installation Operation and
Maintenance instructions are given
as a guide to good practice in the
installation, start-up, operation and
periodic maintenance by the user of
TRACER CH532 chiller controller.
They do not contain the full service
procedures necessary for the
continued successful operation of
this equipment. The services of a
qualified service technician should
be employed, through the medium
of a maintenance contract with a
reputable service company.
Warranty
Warranty is based on the general
terms and conditions of the
constructor. The warranty is void if
the equipment is modified or
repaired without the written
approval of the constructor, if the
operating limits are exceeded, or if
the control system or the electrical
wiring is modified.
Damage due to misuse, lack of
maintenance, or failure to comply
with the manufacturer’s instructions,
is not covered by the warranty
obligation.
If the user does not conform to the
rules of “Maintenance”, it may entail
cancellation of warranty and
liabilities by the constructor.
Reception
When the unit arrives on site, check
it has not been damaged in any way
during transport. If damage is
observed, or even merely suspected,
notify the carrier within 24 hours by
registered letter. Notify the local
Trane Sales office at the same time.
The unit should be totally inspected
within 3 days of delivery. If damage
is observed, notify the last carrier by
registered letter and notify the local
sales office.
General information
About this manual
Cautions appear at appropriate
places in this instruction manual.
Your personal safety and the proper
operation of this machine require
that you follow them carefully. The
constructor assumes no liability for
installations or servicing performed
by unqualified personnel.
Important note:This document
describes all the functions available
on TRACER CH532 with software
version 2.0 and explains how to
program it.
Certain parameters must only be
modified by qualified personnel.
Before changing any parameter,
always check that the change does
not affect the good and safe
operation of the equipment.
Operation must always stay in the
catalogued limits.
Built-in control terminal features:
An LCD display (1), 4 lines x 20
characters with back lighting
6 buttons (2) to (7)
Figure 1 - TRACER CH532 user interface
1234
2.
Alarm button:
Used for displaying or manually
resetting the alarms. The red LED
lights up , when at least one alarm
has been detected.
3.
Program button:
Allows the various operating
parameters to be set (safety
parameters, thresholds).
4.
Escape button:
Allows the return to default display
5.6.
Allows management of currently
displayed screen and setting of
values of control parameters
Downward and Upward
arrows
PrgEsc
56
7
Allows to move from line to line in
the currently displayed screen and to
confirm the set data.
7
Validation button
4CG-SVU01B-E4
Hardware architecture
PrgEsc
9
9
10
11
Figure 2 - TRACER CH532 inputs and
outputs
CG-SVU01B-E45
Hardware architecture
Table 1 - TRACER CH532 General description
ItemDescription
124 V Power supply (G+,GO-)
2Yellow LED (Power on)
3Fuse (2A , 5x20)
4Universal Analog inputs: NTC,0/1V,0/10V,0/20mA, 4/20mA)
5Passive Analog Inputs (NTC,PT1000 , ON/OFF)
6Analog Outputs (0/10V)
7Digital Inputs (24Vac / Vdc)
8Digital Inputs (230Vac or 24Vac / Vdc)
9Relays digital output
10User interface
11Communication interface
Red LED (Alarm)
6CG-SVU01B-E4
Hardware architecture
Table 2 - Inputs and output summary list
TRACER CH532 MediumTRACER CH532 Large
AI: Leaving water temperature sensorB3: NTCB3: NTC
AI: Entering water temperature sensorB4: NTCB4: NTC
AI: Ambient temperature sensor B5: NTCB5: NTC l
AI: Suction pressure circuit 1 - LP1 transducerB1: 4..20mAB1: 4..20mA
AI: Suction pressure circuit 2 - LP2 transducerB6: 4..20mA
AI: Discharge pressure circuit 1 - HP1 transducerB2: 4..20mAB2: 4..20mA
AI: Discharge pressure circuit 2 - HP2 transducerB7: 4..20mA
AI: External water setpoint reset (option)B8: 0..10V-0..20mAB8: 0..10V-0..20mA
AI: UnusedB6, B7B9, B10
DI: Compressor C circuit 1 faultID1: 24VacID1: 24Vac
DI: Compressor C circuit 2 faultID17: 24Vac
DI: Compressor A circuit 1 faultID3: 24VacID3: 24Vac
DI: Compressor B circuit 1 faultID4: 24VacID4: 24Vac
DI: Compressor A circuit 2 faultID11: 24Vac
DI: Compressor B circuit 2 faultID12: 24Vac
DI: High pressure Cut-out circuit 1 - HP1 switchID14H: 230VacID14H: 230Vac
DI: High pressure Cut-out circuit 2 - HP2 switchID15H: 230Vac
DI: Auxiliary set point On/OffID8: 24VacID8: 24Vac
DI: Fans circuit 1 faultID5: 24VacID5: 24Vac
DI: Fans circuit 2 faultID18: 24Vac
DI: Circuit 1 On/Off (or Unit On/Off CH 532 medium)ID13H: 230VacID13H: 230Vac
DI: Circuit 2 On/OffID16H: 230Vac
DI: Water flow control inputID2: 24VacID2: 24Vac
DI: Water pump 1 faultID9: 24VacID9: 24Vac
DI: Water pump 2 faultID10: 24VacID10: 24Vac
DI: Faults external resetID6: 24VacID6: 24Vac
DI: Cooling/Heating mode switchID7: 24VacID7: 24Vac
DI: UnusedID11, ID12DO: Compressor A circuit 1 outputNO7: NO-230VacNO7: NO-230Vac
DO: Compressors B and C circuit 1 outputNO8: NO-230VacNO8: NO-230Vac
DO: Compressor A circuit 2 outputNO13: NO-230Vac
DO: Compressors B and C circuit 2 outputNO14: NO-230Vac
DO: Fan 1 output Wye (Y) contactor - circuit 1NO3: NO-230VacNO3: NO-230Vac
DO: Fan 1 output Delta (D) contactor - circuit 1NO4: NO-230VacNO4: NO-230Vac
DO: Fan 2 output circuit 1NO5: NO-230VacNO5: NO-230Vac
DO: Fan 3 output circuit 1NO6: NO-230VacNO6: NO-230Vac
DO: Fan 1 output Wye (Y) contactor - circuit 2NO15: NO-230Vac
DO: Fan 1 output Delta (D) contactor - circuit 2NO16: NO-230Vac
DO: Fan 2 output circuit 2NO17: NO-230Vac
DO: Fan 3 output circuit 2NO18: NO-230Vac
DO: Water pump 1NO1: NO-230VacNO1: NO-230Vac
DO: Water pump 2NO2: NO-230VacNO2: NO-230Vac
DO: Antifreeze heaterNC12: NO-230VacNC12: NO-230Vac
DO: Circuit 1 faultNO9: NO-230VacNO9: NO-230Vac
DO: Circuit 2 faultNO11: NO-230Vac
DO: Unit status or additional heating demandNO10: NO-230VacNO10: NO-230Vac
DO: UnusedNO11, NO13AO: Speed inverter - fan circuit 1 - HP1 outputY1: 0..10VY1: 0..10V
AO: Speed inverter - fan circuit 2 - HP2 outputY2: 0..10V
AO: 4-way valve circuit 1Y3: 0..10V + CONVONOFFY3: 0..10V + CONVONOFF
AO: UnusedY4Y4
AO: 4-way valve circuit 2Y5: 0..10V + CONVONOFF
AO: UnusedY6
AO: UnusedY2Y2
Legend:
AI: Analog Input
DI: Digital Input
AO: Analog Output
DO: Digital Output
CONVONOFF: ON/OFF converter
Single circuit unitsDual circuit units
CG-SVU01B-E47
Hardware architecture
TRACER CH532 offers customer the
possibility to use inputs or outputs
in order to:
- use an external water setpoint
reset using an analog input
(refer to figure 3)
- use an auxiliary setpoint
- connect a remote on/off of the unit
or a circuit
- reset faults
- connect a remote Cooling/Heating
switch
- return a circuit fault
Note: External water setpoint
Based on a external signal input, it
will be possible to offset the active
setpoint from 0°C to 20°C. This
function can be used in conjunction
with the automatic setpoint reset
function.
Figure 3
1
Water setpoint
1. Leaving water temperature setpoint
2. Minimum value
3. Maximum value
4. Reset = 20°C
5. Active setpoint
5
Ambient
temperature
23
4
Table 3: Customer Inputs and output summary list
TRACER CH532 MediumTRACER CH532 Large
AIExternal water setpoint reset (option)B8: 0..10V-0..20mA
DIAuxiliary setpoint On/OffID8: 24Vac
DICircuit 1 On/Off (or Unit On/Off
for single circuit units)ID13H: 230Vac
DICircuit 2 On/Off-ID16H: 230Vac
DIFaults external resetID6: 24Vac
DICooling/Heating mode switchID7: 24Vac
DOCircuit 1 faultNO9: NO-230Vac
DOCircuit 2 fault-NO11: NO-230Vac
DOUnit status or additional
heating demandNO10: NO-230Vac
Legend:
AI: Analog Input
DI: Digital Input
DO: Digital Output
Single circuit unitsDual circuit units
8CG-SVU01B-E4
Starting/stopping the unit
Esc
Esc
Esc
Once the unit is powered on (main
disconnect switch closed) TRACERCH532 returns to the following
display:
TRACER CH532 V2.0
01/05/0400:00
Water Temp20.0°C
OFF BY KEYB.
Line 2 gives current date and time
Line 3 gives current leaving water
temperature
Line 4 gives the unit status:
OFF BY KEYB = Local stop
UNIT ON = Unit running
Pressing from any screen will
return to this screen.
1.Starting the unit:
1. Press
2.Following screen will be displayed:
Status Unit
OFF BY KEYB.
Switch on unit ?N
Note: In case of power failure unit
will restart in the state (operating
mode, setpoints…) it was in before
the power failure and default screen
will be displayed.
3.Press
4.Press or to change from
“N” to “Y”
5.Press . Following screen will
be displayed:
TRACER CH532V2.0
01/05/0400:00
Water Temp20.0°C
UNIT ON
2.Stopping the unit
1. Press to exit from any menu
and return to default display.
2.Press for 3 seconds unit will
stop, and following screen will be
displayed:
Unit Switched Off
3. Press to return to default
display
CG-SVU01B-E49
Menus
Esc
Esc
TRACER CH532 allows the user to
access 4 menus to display or adjust
operation parameters:
•“Data display” menu - This menu
allows the user to visualize all
operation parameters:
- Water and air temperatures
- Refrigerant pressures
- Saturated refrigerant
temperatures
- Compressors status
- Compressor running hours
- Number of compressors starts
- Unit operating mode
- Compressors failures counters
•“Settings” menu - This menu is
password protected. It allows
access to the settings of:
- Setpoints
- Offset of cooling and heating
setpoints
- Unit operation validation
- Customer inputs and outputs
•“Clock” menu - This menu is
password protected. It allows
access to the settings of:
- Day of the week, hour, date
- Daily or weekly program
- Hourly zone program
Accessing the menus
From any screen displayed, press
, TRACER CH532 will then
display the following screen:
Data Display
Settings
Clock
Configuration
1. or allow the cursor to
move from line to line thus
selecting one of the 4 menus.
Note:The selection is displayed in
capital characters
2. Once one line is selected,
press to validate the choice.
3. Pressing will exit the menu
selection mode and return to
default display.
•“Configuration” menu - This menu
is password protected. It allows to
adjust or change:
- Unit definition
- Compressors timers
- High pressure control
- Dead band, antifreeze and heater
setpoints
- Type of sensors and transducers
- Operation protections
- Cooling mode limitations
- Defrost parameters
- Compressor alarms
10CG-SVU01B-E4
Display menu: “Data display”
From the menu screen, select “Data
Display” then press
Pressing or will allow
navigation from screen 1 to 8 as
shown hereafter:
The menu is looped making it
possible to scroll from the first item
in the menu to the last item.
Lvg Wat Temp08.0°C
Ret Wat Temp12.0°C
Amb Temp28.0°C
Active StP07.0°C
1.Water and air temperatures
Lvg Wat Temp = Leaving water
temperature
Ret Wat Temp = Entering water
temperature
Amb Temp = Ambient air
temperature
Active StP = Active water setpoint
HP ckt100.0 bar
HP ckt200.0 bar
LP ckt100.0 bar
LP ckt200.0 bar
2. Refrigerant pressures
HP ckt1 = Condensing Pressure
Sat Temp CDS100.0°C
Sat Temp CDS200.0°C
Sat Temp EVP100.0°C
Sat Temp EVP200.0°C
Sat Temp CDS1 = Condensing
temperature circuit 1
Sat Temp CDS2 = Condensing
temperature circuit 2 (dual circuit
units only)
Sat Temp EVP1 = Evaporating
temperature circuit 1
Sat Temp EVP2 = Evaporating
temperature circuit 2 (dual circuit
units only)
Legend for screens 4,5 and 6:
Cmp A1 = Compressor A/circuit 1
Cmp B1/C1 = Compressor B and
C/circuit 1
Cmp A2 = Compressor A/circuit 2
(dual circuit units only)
Cmp B2/C2 = Compressor B and
C/circuit 2 (dual circuit units only)
Cmp A1Off
Cmp B1 C1Off
Cmp A2Off
Cmp B2 C2Off
4. Compressors status
Possible Status:
Off = Compressor stopped
On = Compressor running
Rec.On = Compressor will start after
anti-short cycle
Rec.Off = Compressor will stop after
anti-short cycle
- Local = Source of SetpointLocal = Cooling or heating
setpoint defined locally
Extern = Auxiliary setpoint
or operating mode by
external contact
Auto = setpoint by the
automatic reset or the
daily/weekly program
Remote = Setpoint by
supervisor
Ckt1/Ckt 2 = Operational circuits
- Enable = Circuit is operational
- Disable = Circuit is not
operational
8. Compressors failures counters
Nb of CMP faults
Cpt A1:0Cpt A 2:0
Cpt B1:0Cpt B 2:0
Cpt C1:0Cpt C 2:0
5. Compressors running time
Hrs indicates the number of full
hours compressor has been working
since its first start.
CG-SVU01B-E411
This menu indicates the number of
compressors failure regardless of
the history.
Customer settings menu:
5
1
4
23
“Settings”
From the menu screen, select
“Settings” then press .
Following screen will appear:
User password
0000
Enter password:”000 0” (factory-set)
Press and cursor will move to
first field of password. Pressing
or will change the value from 0
to 9999. Keeping pressure on or
will move the numbers fast.
Press to confirm password.
Pressing will allow
navigation from screen 1 to 5 as
shown hereafter:
1. Setpoints
Cooling Stp07.0°C
Heating Stp45.0°C
Aux Wat Stp10.0°C
Aux WatDisable
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Cooling StP07.0°C
Heating StP45.0°C
Aux Wat StP10.0°C
Aux WatDisable
Cooling Stp = Cold water setpoint
(-12 to 20°C - factory setting: 7°C)
Heating Stp = Hot water setpoint
(20 to 60°C - factory setting: 45°C)
Aux Wat Stp = Auxiliary setpoint
(-12 to 60°C - factory setting: 10°C)
Aux Wat = Auxiliary setpoint from
external source:
. Automatic cooling and heating
mode setpoints reset
TRACER CH532 offers the possibility
to offset cold and/or hot water
setpoints according to ambient air
temperature.
The automatic setpoint reset
program will allow you to change
the water temperature setpoint
(cooling and heating mode) with the
ambient temperature. This function
can be used in conjunction with the
external setpoint reset function.
Figure 4
Ambient
temperature
1. Leaving water temperature setpoint
2. Starting point
3. Ending point
4. Reset delta
5. Active set point
Below the reset starting point, the
water temperature setpoint will be
the normal setting. Between the
starting and ending point the
setpoint will vary proportionally with
the ambient temperature. After the
ending point, the setpoint will stay
at its maximum or minimum value.
2.1 Cooling mode setpoint reset
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Cold water resetN
Start Point20.0°C
End Point30.0°C
Reset Delta10.0°C
Cold Water Reset: Ambient
temperature based cold water
setpoint offset
Y = Enabled
N = Disabled (factory setting)
Start Point: Starting point (-15 to 50°C
- factory setting: 20°C)
End Point: Ending point (-15 to 60°C
Hot water resetN
Start Point20.0°C
End Point30.0°C
Reset Delta10.0°C
Hot Water Reset: Ambient
temperature based hot water
setpoint offset
Y = Enabled
N = Disabled (Factory setting)
Start Point: Starting point
(-15 to 50°C - factory setting: 20°C)
End Point: Ending point
(-15 to 60°C - factory setting: 30°C)
Reset Delta: Reset amplitude
(-15 to 15°C - factory setting: 10°C)
12CG-SVU01B-E4
Customer settings menu:
“Settings”
4. Operating mode
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
ModeCooling
Comp seqAuto
Ckt1Enable
Ckt2Enable
Mode: Operating mode
Cooling: Cold water
production (default factory
setting)
Heating: Hot water
production (Reversible
chillers only)
Extern: (external control)
Note: When switching from cooling
to heating mode or from heating to
cooling mode, unit will stop for 15 s
before restarting.
To allow chiller waterflow rate
adjustment disable circuit 1 and 2,
then start the unit.
equivalent numbers of starts and
stops and an equivalent number of
compressor working hours. The
compressor start order will prioritize
the compressors which have the
least number of working hours.
Pump Timer: Time between unit stop
(by keyboard or external contact)
and stop of the pump
(1 to 10 min - factory setting = 1 min)
Ckt1/2: Circuit 1/2 operation
Enable: circuit operational
6. Customer outputs configuration
Disable: circuit non-
operational
Note: It is possible to disable both
circuit 1 and 2. Water pump will be
kept in operation
Alarm Out:MR only
State Out:Unit state
Pump Timer:01 min
5. Customer Inputs and Outputs
To access one of the parameters
Default I/O: (NO9 / NO11)
This output will be used to give an
displayed, press and change
value using or . Confirm the
value by pressing
information about the circuit status:
A configuration parameter will allow
to choose between the following
three indications concerning this
circuit:
Analog Input0..10V
Ana. InputDisable
Analog Input: Signal type
Status output: (NO10)
0..10V (factory setting)
0..1V
0..20mA
4..20mA
Note: the total amplitude
corresponds to reset delta of +20°C
between 0%(0V,OA or 4 mA) and
100% (10V,1V, or 20 mA)
Y = Enabled
N = Disabled
ALL: All alarms (manual and
automatic reset)
ALL But LA: All alarms but
without Low Ambient alarm
MR only: Manual reset
alarms only (factory setting)
Add Heat: indicate an
additionnal heat demand
Unit State Send data telling
that at least one
compressor is ON
(factory setting)
CG-SVU01B-E413
Customer settings menu:
“Settings”
7. Remote Mode
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Chiller control Mode:
Local: Setpoints are entered on the
module. Orders sent from the BMS
are not taken into account.
Remote: Orders sent from the BMS
are taken into account.
The Daily/weekly program will allow
you to define the cooling mode and
heating mode setpoints. It will be
possible to define within a day, four
operating zones with different
setpoint as follows:
Example:
To validate hourly zone program,
press and change value using
or . Confirm the value by
pressing
Program
Hourly zone
Disable
Disable: No program
Enable: Program used
3.1 Defining Zones
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Zone #1
Start00:00
Cooling Stp07.0°C
Heating Stp45.0°C
Start: Beginning Time
Cooling StP: Cooling mode setpoint
- Reversible chillers only (20 to 60°C
factory setting: 45°C)
Press or to reach zones 2,3
and 4. Proceed the same way as
above for programming parameters.
16CG-SV01B-E4
Note:The automatic or external
setpoint compensation or the
external setpoint will change the
standard setpoint only but will not
affect the setpoints defined for the
hourly zones 1, 2, 3 or 4.
From the menu screen, select
“Configuration” then press .
Following screen will appear:
User password
0000
Unit configuration menu:
“Configuration”
Figure 5 - Single pump operation
Note: figures 5 to 8, Unit Off means
that the unit is stopped by keyboard
or by an external contact
Enter default password:”000 0”
(factory-set)
Press and cursor will move to
first field of password. Pressing
or will increment the value from
0 to 9999. Keeping pressure on
or will move the numbers fast.
Press to confirm password.
Pressing or will allow
navigation from screen 1 to 11 as
shown hereafter:
1. Unit definition
To access one of the 4 parameters
displayed, press and change
value using or . Confirm the
value by pressing
Unit type:Chiller
RefrgR407C
Fans/ckt3
Water pumpSingle
Unit Type: Unit type
Chiller: Cooling only
Heat pump: Reversible chiller
Refrg: Refrigerant R407C, R134a,
R410A or R22
Fans/ckt: Number of fans per circuit:
1, 2, or 3
Note: Setting number of fans at 0,
will stop all the fans, but will allow
the compressors to run before being
stopped by HP switch.
Water Pump: Water pump type
Single: Single pump control
Dual: Dual pump control
Note: Pump operation
The water pumps can be single or
dual. A timer is used to delay the
pump shut down in normal
operating conditions. The timer is
reset at each unit start.
CG-SV01B-E417
Pump
Figure 6 - Dual pump operation
Unit
Pump 1
Pump 2
When twin pumps are used, a pump
switch will occur at each start and
also in case of fault on the pump in
operation.
Figure 7 - Single pump protection
Pump
protectioninput
Pump
protectionoutput
On
On
Off
On
Off
On
Off
On
Off
t
t
Unit stopped
(manual reset)
Figure 8 - Dual pump protection
Pump 1
Pump protection input
Pump 2
Pump 1
Operation Enable/Disable
Pump 2
Unit configuration menu:
“Configuration”
Fault reset
Message 46*Message 46*
Message 47*
Pump 1
Pump control outputs
Pump 2
* refer to “alarms” section for
meaning of message
Unit stopped
(manual reset)
18CG-SV01B-E4
Unit configuration menu:
“Configuration”
2. Compressors timers
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
ACC 1st Start2 min
ACC On-On5 min
Min On-On060 s
Min Off-Off015 s
ACC 1st Start: Short cycle
compressor at first start (0 to 60 min
- factory setting: 2min)
ACC On-On: Short cycle between 2
starts of the same compressor (2 to
10 min - factory: 5 min)
Min On-On: Minimum time to add
compressor (5 to 240 s - factory
setting: 60s)
Min Off-Off: Minimum time to
remove compressor (1 to 120 s
factory setting 15s)
3. HP Control
To access one of the parameters
displayed, press and change
value using or . Confirm the
value pressing
Fan control1Speed
Fan Ctrl Stp15.0 b
Dead band Fan06.0 b
Fan Control: Fan type:
1 speed: 1 Speed fan
2 speed: 2 Speed fan
Invert: Inverter
Fan Ctrl StP: Fan control setpoint
(10 to 30 bar - factory setting: 15 bar)
Dead band Fan: Fans regulation
dead band (2 to 8 bar - factory
setting: 5 bar)
4. Control dead bands
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Dead band Cmp03.0°C
Antifreeze02.0°C
Heater03.0°C
Dead band Cmp: Compressors
regulation dead band around water
temperature (0.4 to 8.0°C - factory
setting: 3.0°C)
AntiFreeze: Cold water temperature
limit (-15 to 10°C - factory setting:
2°C)
Heater: Evaporator heater setpoint
according to ambient air
temperature (0 to 10°C - factory
setting: 3°C)
5. Winter Freeze Protection
CW High Limit15°C
Pmp Cycle OFF10 min
WinFreezeProtPmp Yes
Ctrl Pump Required
Chilled water high limit: (15 to 25°C:
factory setting 15°C)
Water pump cycle OFF: (5 to 15 min:
factory setting 10min)
Winter Freeeze protection with
pump:
➨
➨
No
Heater or Ethylene
Glycol Required
➨
➨
Ctrl Pump Required
Yes
CG-SV01B-E419
Unit configuration menu:
“Configuration”
6. Sensors and transducers
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Temp probeNTC
Press probe4..20mA
Min Press0.0bar
Max Press30.0bar
Temp probe: Sensor type:
NTC (factory setting)
PT100
Press probe: Pressure transducer:
0..10V
0..1V
0..20mA
4..20mA (factory setting)
Min Press: Pressure at 0V, 0mA or
4 mA (-1.0 to 0.0 bar - factory
setting: 0.0 bar)
Max Press: Pressure at 10V, 1V or
20 mA (16 to 50 bar - factory
setting: 30bar)
8. Analog Output (for speed inverter)
Note:This screen is displayed only if
“Invert” has been selected in the HP
control menu (refer to §3)
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Analog output
LowOV08.0 bar
High10V16.0 bar
Low 0V: Minimum fan speed (0
to 10 bar - factory setting: 8 bar)
High 10V: Maximum fan speed
(11 to 40 bar - factory setting: 16 bar)
7. Operation limits
To access one of the parameters
displayed, pressand change
value using or . Confirm the
value by pressing
LP (Sat Temp)-4°C
Timer LP60 s
HP Cool Stp28.0 bar
HP Heat Stp28.0 bar
LP (Sat Temp): Low evaporating
pressure limit (-25 to 0°C - factory
setting: -4°C)
Timer LP: Low pressure fault timer
after compressor start (0 to 300 s factory setting: 60s)
HP Cool StP: High pressure limit in
cooling mode (15 to 40 bar - factory
setting: 28 bar)
HP Heat StP: High pressure limit in
heating mode (15 to 40 bar - factory
setting: 28 bar)
20CG-SV01B-E4
Unit configuration menu:
“Configuration”
9. Operating limits (cooling)
Low Amb CoolingOn
Low Amb Limit-10.0°C
CW High LimitOn
CW High Limit15.0°C
Low ambient temperature
limitation:
On: (factory setting) Low
ambiant limited
Off: Low ambient
temperature not limited
Low ambient limit: -20 to 20°C:
factory setting -10°C
Chilled water high limitation:
On: High water temperature
limited (factory setting)
Off: High water temperature
not limited
Chilled water high limit: 10 to 20 °C:
Factory setting 15°C
10. Defrost demand setpoint
Low Amb Heat -10.0°C
StP Min Temp10.0°C
Defrost Max12.0°C
StP Max Temp22.0°C
Low ambient heating: -20 to 20°C,
factory setting -10°C
Setpoint at minimum ambient: 1 to
30°C, (factory setting 10°C)
Maximum ambient: -20 to 20°C:
(factory setting 12°C)
Setpoint at maximum ambient: 1 to
30°C, (factory setting 22°C)
11. Defrost cycle termination
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Term Stp20.0 bar
Drying time12 s
Max Defrost7 min
Min cycle25 min
Term StP: Defrost termination
setpoint (10 to 30bar - factory
setting: 20 bar)
Drying time: Drying time (5 to 30
seconds - factory setting: 12s)
Max Defrost: Maximum defrost time
(5 to 30 minutes - factory setting:
7 min)
Min cycle: Minimum time between
defrost cycle (15 to 60min - factory
setting: 25 min)
Note: Dual circuits have two
independent refrigerant circuits.
Defrost cycle will only occur on the
circuit that needs it. The other circuit
will continue its normal operation if
required.
12. Compressor alarm
To access one of the parameters
displayed, press and change
value using or . Confirm the
value by pressing
Compressor alarm
00000 h
Default parameters?
N
Compressor alarm: Operating hours
for a warning (0 to 999000 hours by
1000 hours)
Setting compressor alarm at
000000 h will disable the
function.
Note:Total operating hours =
compressor running hours + 3 x
compressor starts
Default parameters?: Set the default
parameters
Y: Reset all parameters
N: Keep all parameters
Note: When resetting, all parameters
programmed on site will be
definitively lost. Only factory default
set parameters will be kept. Full
configuration of the unit will have to
be checked.
CG-SV01B-E421
Alarms
1. Alarms display and Resetting
A fault on a unit will be shown
through the user interface or
through 2 digital outputs, one for
each refrigerant circuit.
The alarms are divided into 3
categories:
- Warning. Shows that something is
wrong on the unit but unit can be
kept in operation. A message is
displayed on the user interface
screen. These messages are not
recorded in the history list.
- Fault with automatic reset: when
the cause of the fault disappears,
the fault is cancelled and unit
operation will return to normal.
The messages displayed on the
user interface screen disappear
but are recorded in the history list
of faults. The fault is relayed
through the digital output if I/O
parameter is set to show a circuit
fault.
- Fault with manual reset: when the
cause of the fault disappears, a
manual reset is required to restart
the unit. The messages displayed
on the user interface screen
disappear and are recorded in the
history list of faults. The fault is
relayed through the digital output
if I/O parameter is set to show a
circuit fault.
2. Alarms history
200 events can be recorded by
TRACER CH532. Each record will
give the fault description, the reset
type, the order and the day and time
of occurrence.
Maintainingfor 5 seconds give
will access to the last event
recorded.
Then using allows the user
to view the complete history. (refer
to table 5 for possible messages)
Should an alarm occur, will be
lit in red.
Pressing once will display the
alarm message (refer to table 4 for
possible messages)
When alarm message is displayed
press to reset the default if
necessary.
22CG-SV01B-E4
Alarms
Table 4 - Status, warnings and alarm messages
No MessageReset TypeUnit statusDescription
1No Alarm -Unit OnSee unit status on Main display
2Ext. Ckt1 Stop-Circuit 1 OffCircuit 1 Off by Digital Input (Dual circuit units)
3Ext. Ckt2 Stop-Circuit 2 OffCircuit 2 Off by Digital Input (Dual circuit units)
4User Ckt1 Stop-Circuit 1 OffCircuit 1 Disable by Settings (via keyboard)
5User Ckt2 Stop-Circuit 2 OffCircuit 2 Disable by Settings (via keyboard)
6Remote Ckt1 Stop-Circuit 1 OffCircuit 1 Disable by Supervision
7Remote Ckt2 Stop-Circuit 2 OffCircuit 2 Disable by Supervision
8Clock Unit Stop-Unit OffUnit Off by Program (Hourly, Weekly)
9Operator Stop-Unit OffUnit Off by Operator (via keyboard)
10 Ckt1 Defrost-Unit OnCircuit 1 under defrosting
11 Ckt2 Defrost-Unit OnCircuit 2 under defrosting
12 Warning Comp.1 MaintenanceManualUnit On
13 Warning Comp.2 MaintenanceManualUnit On
14 Warning Comp.3 MaintenanceManualUnit On
15 Warning Comp.4 MaintenanceManualUnit On
16 Alarm Air SensorAutoUnit OffDefective Air sensor 17 Alarm Ckt 1 FaultManualCircuit 1 OffSimultaneous manual reset faults CMP A1 and (B1 or C1)
18 Alarm Ckt 2 FaultManualCircuit 2 OffSimultaneous manual reset faults CMP A2 and (B2 or C2)
19 Alarm Ckt1 HP LimitAutoUnit OnCompressor B1C1 Off for high HP ckt1
20 Alarm Ckt1 LimitingAutoUnit OnCompressor B1C1 Off for Hot water or low LP ckt1
21 Alarm Ckt2 HP LimitAutoUnit OnCompressor B2C2 Off for high HP ckt2
22 Alarm Ckt2 LimitingAutoUnit OnCompressor B2C2 Off for Hot water or low LP ckt2
23 Alarm Comp. A1 Fault Auto/ManualCMP A1 OffManu if CMP A1 failure > 35 min or 6 failures within
24 Alarm Comp. B1 Fault Auto/ManualCMP B1 OffManu if CMP B1 failure > 35 min or 6 failures within
25 Alarm Comp. C1 Fault Auto/ManualCMP C1 OffManu if CMP C1 failure > 35 min or 6 failures within
26 Alarm Comp. A2 Fault Auto/ManualCMP A2 OffManu if CMP A2 failure > 35 min or 6 failures within
27 Alarm Comp. B2 Fault Auto/ManualCMP B2 OffManu if CMP B2 failure > 35 min or 6 failures within
28 Alarm Comp. C2 Fault Auto/ManualCMP C2 OffManu if CMP C2 failure > 35 min or 6 failures within
29 Alarm Ext. Setpoint SignalAutoUnit OffDefective device or bad device configuration
30 Alarm Fan Protection 1AutoUnit OnDefective fan on the circuit 1
31 Alarm Fan Protection 2AutoUnit OnDefective fan on the circuit 2
32 Alarm HP Ckt1 FaultManualCircuit 1 OffHigh Pressure Cut-Out circuit 1
33 Alarm HP Ckt2 FaultManualCircuit 2 OffHigh Pressure Cut-Out circuit 2
34 Alarm HP Sensor Ckt1AutoCircuit 1 OffDefective pressure sensor HP1
35 Alarm HP Sensor Ckt2AutoCircuit 2 OffDefective pressure sensor HP2
36 Alarm Low AmbientAutoUnit OffAmbient temperature too low for unit operation
37 Alarm Low Water TempManualUnit OffLWT < antifreeze or INT (antifreeze-EWT)<=10°Cxsecond
38 Alarm LP Ckt1 FaultAuto/ManualCircuit 1 OffSuction pressure too low on circuit 1
39 Alarm LP Ckt2 FaultAuto/ManualCircuit 2 OffSuction pressure too low on circuit 2
40 Alarm LP Sensor Ckt1AutoCircuit 1 OffDefective pressure sensor LP1
41 Alarm LP Sensor Ckt2AutoCircuit 2 OffDefective pressure sensor LP2
42 Alarm Unit FaultManualUnit OffAll the compressors are defectives
43 Alarm Water Flow (**)AutoUnit OffNo water flow. Reset by unit Off/On when pump Off
44 Alarm Water In SensorAutoUnit OnDefective Return water sensor
45 Alarm Water Out SensorAutoUnit OffDefective Leaving water sensor
46 Alarm Water Pump1ManualUnit OnDefective water pump 1
47 Alarm Water Pump2ManualUnit OnDefective water pump 2
(**) When the unit is shut down after a waterflow alarm for more than 1 minute, it is necessary to switch the unit Off and On again to reset the fault. The
fault will automatically reset if the water pump is still running.
Compressor running hours above the threshold defined in unit
configuration.Each compressor start is equal to 3 running hours.
3 hours 30 min
3 hours 30 min
3 hours 30 min
3 hours 30 min
3 hours 30 min
3 hours 30 min
CG-SV01B-E423
Alarms
Table 5 - History events record
No MessageReset TypeUnit statusDescription
No HistoryAutoUnit OnNo alarm was recorded
Air SensorAutoUnit Off
Water In SensorAutoUnit On
Water Out SensorAutoUnit Off
Lp Sensor Ckt1AutoCircuit 1 Off
Hp Sensor Ckt1AutoCircuit 2 Off
Lp Sensor Ckt2AutoCircuit 1 Off
Hp Sensor Ckt2AutoCircuit 2 Off
Fan Protection 1AutoUnit OnA fan on the circuit 1 is faulty
Fan Protection 2AutoUnit OnA fan on the circuit 2 is faulty
Lp Ckt1 faultAuto or ManualCircuit 1 Off
Lp Ckt2 faultAuto or ManualCircuit 2 Off
Low Water TempManualUnit OffLWT < antifreeze or INT (antifreeze-EWT)<=10°Cxsecond
Comp. A1 FaultAuto or ManualCMP A1 Off
Comp. B1 FaultAuto or ManualCMP B1 Off
Comp. C1 FaultAuto or ManualCMP C1 Off
Comp. A2 FaultAuto or ManualCMP A2 Off
Comp. B2 FaultAuto or ManualCMP B2 Off
Comp. C2 FaultAuto or ManualCMP C2 Off
Hp Ckt1 FaultManualCircuit 1 OffHigh pressure switch Cut-Out circuit 1
Hp Ckt2 FaultManualCircuit 2 OffHigh pressure switch Cut-Out circuit 2
Ckt1 FaultManualCircuit 1 OffSimultaneous faults compressor A1 and (B1 or C1)
Ckt2 FaultManualCircuit 2 OffSimultaneous faults compressor A2 and (B2 or C2)
Unit FaultManualUnit OffSimultaneous faults on all the compressors
Ext Setpoint SignalAutoUnit Off
Low Ambient AutoUnit OffAir temperature below the setpoint while unit On
Water Pump 1ManualUnit OnFault on water pump #1
Water Pump 2ManualUnit OnFault on water pump #2
Water FlowAutoUnit Off
Defrost Ckt1AutoUnit OnDefrost on circuit 1
Defrost Ckt2AutoUnit OnDefrost on circuit 2
Faulty sensor, out of range -30..+80°C
(short circuit or open circuit)
Faulty sensor, out of range -30..+80°C
(short circuit or open circuit)
Faulty sensor, out of range -30..+80°C
(short circuit or open circuit)
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA
following configuration
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA
following configuration
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA
following configuration
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA
following configuration
Lp circuit 2 is below the setpoint. Manual reset after 3 faults
within 1 hour
Lp circuit 1 is below the setpoint. Manual reset after 3 faults
within 1 hour
Manual reset if CMP A1 failure > 35 min or 6 failures within
3 hours 30 min
Manual reset if CMP B1 failure > 35 min or 6 failures within
3 hours 30 min
Manual reset if CMP C1 failure > 35 min or 6 failures within
3 hours 30 min
Manual reset if CMP A2 failure > 35 min or 6 failures within
3 hours 30 min
Manual reset if CMP B2 failure > 35 min or 6 failures within
3 hours 30 min
Manual reset if CMP C2 failure > 35 min or 6 failures within
3 hours 30 min
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA
following configuration
Loss of water flow for more than 4 sec when the system is On.
Pump restarts by a manual unit Off and On
24CG-SV01B-E4
LonTalk®option
1
3
2
4
5
ABGND
Description
The Lon interface uses an Echelon
FTT-10 transceiver, which is
approved to be used on the TP/FT-10
channel.
This channel is characterized by the
following main features:
• It consists of up to 60 nodes on a
single network segment
• Data rate : 78 125 kbps
• Maximum distance : 1400 meters
• Recommended topology : daisy
chain with double end terminator
(105 ohms)
For futher details, refer to the official
documentation LonWorks®FTT-10A
free topology transeiver user’s guide
and to the official LonWorks
guidelines LonMark®layer 1-6
interoperability guidelines version
3.0.
These documents and additional
information are available on the
internet site www.lonmark.org
®
Figure 9
1. Connection to the Tracer CH532
2.Terminal block to the LonWorks
network (GND,A,B)
3.Service pin
4.Green status LED
5.Red service LED
®
To activate the service pin, simply
short circuit the two pins for a
moment using the tip of a
screwdriver or similar tool. The
service pin is available only in the
node installation phase. When the
pin is activated, the node sends a
broadcast message in the
LonWorks®containing the necessary
information in order to be
identified.
CG-SV01B-E425
LonTalk®option
Chiller Controller 8040
Mandatory network variables
Optional network variables
nv1
nviChillerEnable
snvt_switch
nv2
nv7
nv8
nv3
nv4
nv11
nv12
nv13
nv15
nv16
nviCoolSetpt
snvt_temp_p
nviMode
Snvt_hvac_mode
nviHeatSetpt
snvt_temp_p
nvoOnOff
snvt_switch
nvoActiveSetpt
snvt_temp_p
nvoLvgCHWTTemp
snvt_temp_p
nvoEntCHWTTemp
snvt_temp_p
nvoEntCndWTemp
snvt_temp_p
nvoAlarmDescr
snvt_str_asc
nvoChillerStat
snvt_chlr_status
LED meaning and function
Green Status LED
LED statusMeaning/Function
LED is OFF continuously.• Normal condition
LED is ON.• Broken hardware
·• During the activation of the service pin
LED blinks 1second then always OFF• When receiving a WINK command from the network (1)
LED blinks ½ second ON then always OFF• Normal operation (usually after a reset)
LED flashes once every second• The node card is not configured
(1) By sending a request, you can request the controller’s green status LED to blink (“wink”), a notification that the controller received the signal and is
communicating.
Red Service LED
LED statusMeaning/Function
LED is ON for 20 seconds when power is applied to the controller• The controller is in a reset phase
LED is OFF continuously• The controller is operating normally
LED is ON during 2 seconds then always OFF• When power is applied to the controller
LED is ON continuously• The controller is not working properly
Object details
Figure 10
• Broken hardware
• No power
• The node is Applicationless
• The node card is in continuous reset
• Broken hardware
• After a reset
• Broken hardware
• Problems of connection with the CH532 module
Note: BAS intergrators requiring .xif file need to contact their local sales
representative.
Other optional network variables are not supported.
26CG-SV01B-E4
LonTalk®option
Nv10=off
nv2 range -12.2°C 48.8°C
nv30=chiller off
nv4 range -40°C 93°C
nv71=heat mode
nv8 range 10°C 93°C
nv11 range -40°C 118°C
nv12 range -40°C 118°C
nv13 range -40°C 118°C
nv15manual reset alarm
HVAC_HEAT=1, HVAC_COOL=3
Chiller state 0=No alarm, 1=In alarm
Run _enable 0=Chiller not allowed to start, 1=Chiller can start
Local 0=Values can be changed remotely, 1=Values cannot be changed remotely
Limited (Not used)
CHW_flow 0=No water flow, 1=Water flow detected
CONDW_flow (Not used)
All other bits unused
Level 4 cable may be used with TP/FT-10 channels. The level 4 cable specification used by Echelon and as originally
defined by the National Electrical Manufacturers Association (NEMA) differs from the Category 4 specification
proposed by the Electronic Industries Association / Telecommunication Industries Association (EIA / TIA).
The following specifications can be used by cable suppliers to identify a compliant Level 4 cable.
Specifications apply to shield or unshielded 22AWG (0.65mm2) cable
D-C resistance (ohms/1000 feet at 20°C) maximum for a
single copper conductor regardless of whether it is solid
or stranded and is or is not metal coated
D-C resistance unbalance (percent) maximum5
Mutual capacitance of a pair (pF/foot) maximum17
Pair to ground capacitance unbalance (pF/1000 feet) maximum1000
772 kHz102+/- 15%
1.0 MHz100 +/- 15%
4.0 MHz100 +/- 15%
8.0 MHz100 +/- 15%
10.0 MHz100 +/- 15%
16.0 MHz100 +/- 15%
20.0 MHz100 +/- 15%
772 kHz4.5
1.0 MHz5.5
4.0 MHz11
8.0 MHz15
10.0 MHz17
16.0 MHz22
20.0 MHz24
Characteristic impedance (ohms)
Attenuation (dB/1000 feet at 20°C) maximum
18.0
Worst pair to pair near end crosstalk (dB) minimum. Values are shown for information only. The minimum NEXT
coupling loss for any pair combination at room temperature is to be greater than the value determined using the
formula NEXT (F MHz)>NEXT (0.772)-15log10(F MHz / 0.772) for all frequencies in the range of 0.772 MHz for a length
of 1000 feet.
772 kHz58
1.0 MHz56
4.0 MHz47
8.0 MHz42
10.0 MHz41
16.0 MHz38
20.0 MHz36
For the TP/FT-10 channel operating in a bus topology , the maximum bus length of level 4 22AWG (0.65 mm2) cabling is
1400 meters with a maximum stub length of 3 meters.
It is recommended to use shielded cable if high amplitude modulation noise exist or transient protection is required.
28CG-SV01B-E4
Notes
CG-SV01B-E429
Notes
30CG-SV01B-E4
Notes
CG-SV01B-E431
Safety recommendations
To avoid accidents and damage, the
following recommendations should
be observed during maintenance
and service visits:
1. The maximum allowable
pressures for system leak testing
on low and high pressure side are
given in the chapter “Installation”.
Always provide a pressure
regulator.
2. Disconnect the main supply
before any servicing on the unit.
3. Service work on the refrigeration
system and the electrical system
should be carried out only by
qualified and experienced
personnel.
Maintenance contract
It is strongly recommended that you
sign a maintenance contract with
your local Service Agency. This
contract provides regular
maintenance of your installation by
a specialist in our equipment.
Regular maintenance ensures that
any malfunction is detected and
corrected in good time and
minimizes the possibility that
serious damage will occur. Finally,
regular maintenance ensures the
maximum operating life of your
equipment. We would remind you
that failure to respect these
installation and maintenance
instructions may result in immediate
cancellation of the warranty.
Training
The equipment described in this
manual is the result of many years
of research and continuous
development. To assist you in
obtaining the best use of it and
maintaining it in perfect operating
condition over a long period of time,
the manufacturer has at your
disposal a refrigeration and air
conditioning service school. The
principal aim of this is to give
operators and technicians a better
knowledge of the equipment they
are using, or that is under their
charge. Emphasis is particularly
given to the importance of periodic
checks on the unit operating
parameters as well as on preventive
maintenance, which reduces the cost
of owning the unit by avoiding
serious and costly breakdown.
The manufacturer has a policy of continuous
product improvement, and reserves the right
to alter any details of the products at any time
without notice.
This publication is a general guide to install,
use and properly maintain our products. The
information given may be different from the
specification for a particular country or for a
specific order. In this event, please refer to
your nearest office.
www.trane.com
For more information contactyour local district
office or e-mail us at comfort@trane.com
For additional information, contact:
Distributor/Installer stamp
Literature Order NumberCG-SVU01B-E4
Date0304
SupersedesCG-SVU01A-E4-0902
Stocking LocationEurope
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice. Only qualified technicians should perform the
installation and servicing of equipment referred to in this publication.
American Standard Europe BVBA
Registered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium
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